Holmatro. foundry tools

Transcription

1 Holmatro foundry tools

2 Mastering power Holmatro products are all about the principle that only controlled power can be deployed effectively. We have expressed this vision in the slogan Mastering Power which applies perfectly to both business units that together form the Holmatro Group. Industrial Equipment is about applying and mastering high pressure power in heavy industrial applications. And with Rescue Equipment it is a matter of life and death for fire brigades and rescue organisations to work in a controlled, precise and well-thoughtout way with the proper equipment. Scan the Holmatro company movie

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4 Content 4 Introduction About Holmatro... 6 What Holmatro stands for... 7 Hydraulic foundry solutions... 8 Features foundry wedge Products Foundry wedges Pumps Accessories Parts and service sets Service Repair, maintenance, testing and certification... 20

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6 About Holmatro 6 Holmatro, founded in the Netherlands in 1967, originally traded in high-pressure hydraulic tools for the shipbuilding industry. Nowadays we design, develop, manufacture and deliver mainly hydraulic products that are used by various user groups all over the world. Our strategy, products and service are aimed at helping customers to succeed in mastering the power they need. The operative organisation, the Holmatro Group, comprises two business units; Industrial Equipment and Rescue Equipment. Industrial Equipment is specialist in the field of high pressure hydraulic, pneumatic and mechanical tools. The extensive product range includes cylinders, pumps and systems for generating and controlling precision power in various industrial applications, cutters for recycling and demolition work and also foundry wedges for the metal industry. In addition to standard tools, Industrial Equipment has a proven track record in the field of special projects and service. Rescue Equipment is global market leader in the area of rescue tools that are renowned for their high quality and performance. The hydraulic cutters, spreaders, rams and pumps are used by various services, including fire departments and rescue organisations.

7 What Holmatro stands for 7 The power of innovation In order to maintain our leading position as a specialist in high pressure hydraulics, we continuously invest in research and product development. It is our ambition to continue to develop innovative solutions combining extreme power with controllability, user friendliness and safety. Our product development is fully focused on finding result-oriented solutions for specific markets and applications. To achieve this, we closely work together with you, the professional user. Quality in everything we do At Holmatro we work according to the ISO 9001 Quality Management Standard and the SCA* Safety Health and Environment management system. Our products comply with all international standards such as the European EN 13204, EN and the American NFPA Holmatro tools are developed, manufactured and maintained in conformity with the highest quality standards of durability, side load, mechanical distortion and overpressure. As they must be resistant to the most extreme conditions, our products are thoroughly tested before they are authorised for use in practice. VCA* ISO 9001 (Inter)national sales network Our experience of many years and in-house engineering enable us to provide you with expert advice on both our products and applications. Our sales organisation and dealers - fully trained in our own training centre - guarantee the same Holmatro standard of quality. Besides the head office in the Netherlands, Holmatro has manufacturing plants and sales offices in the Netherlands and the United States and representative offices in the United Kingdom, Poland and in the People s Republic of China Holmatro Netherlands Holmatro USA Holmatro UK Holmatro Poland Holmatro China

8 Hydraulic foundry solutions The Holmatro industrial product line includes hydraulic foundry sets. Our HFW foundry tools are developed to remove feeders and risers from castings and to eliminate this heavy and dangerous work from foundries. Their design is such that feeders and risers can be removed form castings quickly and safely without damaging the casting itself, and with much less physical effort compared to the use of traditional hand tools. A Holmatro foundry set consists of a foundry wedge, a pump, balancer and a service set. We understand that every foundry has its own specific needs. We therefore supply a range of tool and pump models to suit every requirement. The foundry sets are a part of Holmatro's industrial product line. Feel free to contact us or please refer to our website for more information on our industrial lifting, bending, pulling, cutting and spreading solutions.

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10 Features foundry wedge 10 Ergonomics During the design stage of the HFW foundry wedge, our engineers emphasised the tool s ergonomic aspects. A new concept was brought to life: a completely rotatable tool, implicating that the operator can reach almost any feeder and riser without repositioning the casting. Unnecessary heavy handling is avoided. The tools ergonomic design significantly reduces the physical burden on your work force, which obviously results in a more efficient production process. Positioning The wedge has two standard suspension points: Suspension point 1 positions the tool horizontally Suspension point 2 can be used for angular positions. For vertical positioning a third suspension point can be supplied upon request. suspension point 1 suspension point 2 suspension point 3 Quick and easy to use The wedge blades of the Holmatro foundry wedge are durable and can be replaced very quickly. No tools are needed, only a few simple operations are sufficient to replace the blades within 30 seconds! The pump unit can be activated by means of a push button on top of the tools user-friendly handle. A high number of spreading cycles per minute allows for a high operation speed. Safe to operate Holmatro foundry wedges are outstanding in the safety of their operation. Attributes such as a full protection cover and the fact that the tools can only be operated by using both hands, greatly limit the chances of accidents happening. Another feature is that the tool provides clean predictable cuts, guaranteeing that feeders and risers break off in a controlled manner.

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12 Foundry wedges 12 Foundry wedges model HFW HFW HFW HFW art no working pressure bars/mpa 200 / / / / 20 spreading force kn/t 121 / / / / 30.6 min. insertion mm effective spreading mm wedge angle wedge travel mm weight kg riser size indication grey iron 40 x 30 mm 50 x 40 mm 70 x 50 mm 80 x 50 mm riser size indication nodular iron Foundry wedges (dimensions) 25 x 20 mm 30 x 30 mm 50 x 30 mm 60 x 40 mm model HFW HFW HFW HFW A mm B mm C mm D mm E mm F mm G mm H mm I mm J mm K mm L HFW 1226, HFW 1518, HFW 2426, HFW 3018

13 Foundry wedges 13 Specifications / important properties user-friendly - compact - push-button operation - fully rotating for optimum positioning - avoids heavy physical strain high number of spreading cycles per minute, high operation speed powerful safe - clean, predictable 'break' - two-hand operation - protection cover - minimised number of moving parts low maintenance - durable wedge blades - wedge blades can be removed within 30 seconds standard delivered with service set - anti-friction coating Bel Ray (400 ml) - hand nut, T-grip (2 pieces) - service instructions (plasticized) Available on request central wedge and wedge blades manufactured in conformity with customer specifications Pumps pag. 16 Accessories pag. 17 HFW HFW HFW HFW 3018+

14 Foundry wedges 14 Foundry wedges model HFW 926 art no working pressure bars/mpa 200 / 20 spreading force kn/t 86 / 8.8 min. insertion mm 10 effective spreading mm 26 wedge angle 19.6 wedge travel mm 75 weight kg 19.6 riser size indication grey iron 30 x 30 mm riser size indication nodular 20 x 15 mm iron Foundry wedges (dimensions) model HFW 926 A mm 10 B mm 50 C mm 156 D mm 30 E mm 322 F mm 482 G mm 36 H mm 76 I mm 99 J mm 511 HFW 926

15 Foundry wedges 15 Specifications / important properties user-friendly - compact - push-button operation - fully rotating for optimum positioning - avoids heavy physical strain high number of spreading cycles per minute, high operation speed powerful safe - clean, predictable 'break' - two-hand operation - protection cover - minimised number of moving parts low maintenance - durable wedge blades - wedge blades can be removed within 30 seconds standard delivered with service set - anti-friction coating Bel Ray (400 ml) - hand nut, T-grip (2 pieces) - service instructions (plasticized) Available on request HFW 926 with top handle central wedge and wedge blades manufactured in conformity with customer specifications Pumps pag. 16 Accessories pag. 17 HFW 926

16 Pumps 16 Pump model 200 S 50 EN art no motor electric, 7.5 kw V - 50 Hz - 3 Ph rpm working pressure bars/mpa 200 / 20 output < 200 bars l/min effective oil content l 50 weight kg 190 dimensions (lxwxh) mm 800 x 580 x 930 including 10 m hose Specifications / important properties high operating speed cycle counter oil level indicator oil temperature indicator air / oil cooler switch for wedge maintenance Available on request foot pedal (electrical), art no for foot operation of your foundry wedge - replaces the electrical push-button operation of the foundry wedge Accessories extension hoses - length 5 m, art no length 10 m, art no Pump 200 S 50 E Foot pedal (electrical)

17 Accessories 17 Accessories description crane for suspension of a foundry wedge art no dimensions: bottom plate: 1000 x 1000 mm total length: 3190 mm height of suspension point: 2700 mm arm length: 2000 mm balancer for HFW balancer for HFW 1226+, and balancer for HFW Foundry wedge fastened to crane by means of balancer

18 Service 18 Service description service set consists of: anti friction coating Bel Ray (400 ml) hand nut, T-grip (2 pieces) service instructions (plasticized) art no wedge blade (a piece), for wedge model HFW wedge blade (a piece), for wedge model HFW wedge blade (a piece), for wedge model HFW wedge blade (a piece), for wedge model HFW wedge blade (a piece), for wedge model HFW central wedge, for wedge model HFW central wedge, for wedge model HFW central wedge, for wedge model HFW central wedge, for wedge model HFW central wedge, for wedge model HFW Service set Wedge blades and central wedge

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21 Service As a manufacturer of high-pressure hydraulic equipment for industrial companies, we are very well aware of the importance of thorough maintenance ; for an optimum life cycle of your tool, and also for the safety of the people using them. Holmatro is the service specialist par excellence. Holmatro s service programme contains the following components: repair periodical maintenance testing and certification Whether it involves high-pressure hydraulic, mechanical or pneumatic equipment, Holmatro products or other brands, we are happy to assist you to compose a customised service solution. For more information: service@holmatro.com

22 Feel the power Also available in our industrial product range: INDUSTRIAL TOOLS SYSTEMS & SPECIALSS INDUSTRIAL CUTTING FOUNDRY TOOLS

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24 Holmatro Netherlands Industrial Equipment P.O. Box AB Raamsdonkveer, The Netherlands T +31 (0) F +31 (0) E industry@holmatro.com Holmatro USA Glen Burnie, U.S.A. E industrial@holmatro-usa.com Holmatro Poland Warsaw, Poland E info@holmatro.pl Holmatro China Suzhou, China E china@holmatro.com Follow us on Facebook: Powered by Holmatro Holmatro Scan the Holmatro company video Disclaimer While the greatest care has been devoted to the content, it is possible that the information in this printed matter is incorrect or incomplete. Holmatro N.V. and its affiliated companies (hereafter: Holmatro) cannot be held liable in any way for the consequences of activities undertaken based on this printed matter. If you have any doubts about the correctness or completeness of the information, you shall contact Holmatro (phone number: +31 (0) ). Nothing from this printed matter can be copied and/or made public in any way without the explicit authorisation of Holmatro.