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39 Proprietary & Confidential INCOMPLETE VEHICLE DOCUMENT FOR CABLESS BUS CHASSIS MANUFACTURED IN TWO (2) OR MORE STAGES This Document is Required by Federal and Canadian Law and Shall Not Be Removed from This Incomplete Vehicle Except By the Final Stage Manufacturer. The Final Stage Manufacturer Shall Be Responsible For Final Certification Of The Completed Vehicle. Install Completed Label Part No NN2 In This Area ENG-SR-0031 Rev: 1.0
40 Table of Contents Introduction 2 Definitions..3 Statements of Conformity..5 ENG-SR-0031 Rev: 1.0
41 Introduction Information in this manual is being supplied by Spartan Motors Chassis, Inc. in accordance with Federal and Canadian Regulations. The purpose of this incomplete vehicle document is to give the applicable statement of conformity to each Federal Motor Vehicle Safety Standard (FMVSS)/Canadian Technical Standards Documents (TSD) that applies to this incomplete vehicle intended to be completed as a bus. Alterations to this incomplete vehicle by someone other than Spartan Motors Chassis, Inc. may affect the conformance to standards listed in this incomplete vehicle document. Therefore, statements contained in this document are considered to be accurate at the time this incomplete vehicle is manufactured which is identified on the label attached to the front of this document. Further pursuant to the above statement, should this incomplete vehicle be altered by someone other than Spartan Motors Chassis, Inc. they are responsible to supply an alteration label in addition to labels applied by Spartan Motors Chassis, Inc. and further required to ensure compliance to the affected standard. The final stage manufacturer is required for final certification of the completed vehicle. ENG-SR-0031 Rev: 1.0
42 Definitions Alterer Means a person who alters by addition, substitution, or removal of components (other than readily attachable components) a certified vehicle before the first purchase of the vehicle other than for resale. Bus A motor vehicle with motive power, except a trailer, designed to carry more than 10 persons. Completed Vehicle - Means a vehicle that requires no further manufacturing operations to perform its intended function. Final Stage Manufacturer - Means a person who performs such manufacturing operations on an incomplete vehicle that it becomes a completed vehicle. FMVSS - Federal Motor Vehicle Safety Standard GAWR - Gross Axle Weight Rating GCWR Gross Combination Weight Rating GVWR - Gross Vehicle Weight Rating Incomplete Vehicle - Means assemblage consisting, at a minimum, of chassis (including the frame) structure, power train, steering system, suspension system, and braking system, in the state that those systems are to be part of the completed vehicle, but requires further manufacturing operations to become a complete vehicle. ENG-SR-0031 Rev: 1.0
43 Incomplete Vehicle Manufacturer Means a person, who manufacturers an incomplete vehicle by assembling components none of which, taken separately, constitute an incomplete vehicle. TSD Technical Standards Document (formerly CMVSS) Truck Tractor - A truck designed primarily for drawing other motor vehicles and not so constructed as to carry a load other than a part of the weight of the vehicle and the load so drawn. ENG-SR-0031 Rev: 1.0
44 Statements of Conformity The following Federal Motor Vehicle Safety Standards/Canadian Technical Standards Documents and statements apply to the incomplete vehicle. FMVSS/TSD 101. CONTROLS AND DISPLAYS This incomplete vehicle will conform to this standard, IF the final stage manufacturer installs components supplied by Spartan Motors Chassis, Inc. which are affected by this standard TRANSMISSION SHIFT LEVER SEQUENCE, STARTER INTERLOCK AND TRANSMISSION BRAKING EFFECT This vehicle when completed will conform to this standard if no alterations are made to the transmission, transmission controls or cables, neutral safety switch, starter - starter switch and associated wiring WINDSHIELD DEFROSTING AND DEFOGGING SYSTEM Spartan Motors Chassis, Inc. does not install components affected by this standard therefore makes no representation to conformity to this standard WINDSHIELD WIPING AND WASHING SYSTEM Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard HYDRAULIC ANC ELECTRIC BRAKE SYSTEMS If equipped with a hydraulic brake system, this vehicle when completed will conform to Standard 105 if no alterations are made to the brake system BRAKE HOSES This vehicle when completed will conform to Standard 106 if no alterations are made to the brake system plumbing. ENG-SR-0031 Rev: 1.0
45 108. LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT Spartan Motors Chassis, Inc. does not supply or install components affected by this standard, and makes no representation to conformity to this standard REARVIEW MIRRORS Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard HOOD LATCH SYSTEM Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard MOTOR VEHICLE BRAKE FLUIDS If equipped with a hydraulic brake system, this vehicle when completed will conform to Standard 116 if no alterations are made to the brake system NEW PNEUMATIC TIRES FOR MOTOR VEHICLE WITH A GVWR OR MORE THAN 4,536 KILOGRAMS (10,000 POUNDS) AND MOTORCYCLES This vehicle, when completed, will conform to Standard 119 if the GAWR for each axle does not exceed the stated rating as stamped on the side wall of the tire TIRE SELECTION & RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS This vehicle when completed will conform to Standard 120 if the GAWR for each axle does not exceed the stated rating (see tire-rim and tire inflation chart). ENG-SR-0031 Rev: 1.0
46 121. AIR BRAKES If this vehicle is equipped with an Air Brake System, the following statements shall apply. Vehicles with all GAWR s less than 29,000 pounds: This incomplete vehicle as produced by Spartan Motors Chassis Inc., conforms to this standard and will continue to conform IF: No alterations are made to the following systems or components: 1. Service reservoir sizes and locations. 2. Brake plumbing and line sizes 3. Air valves and controls within the brake system 4. Brake drums 5. Brake assemblies including lining, and brake chambers 6. Parking brake spring chambers (Increased GVWR may effect parking brake requirements) 7. Axle suspension components, including tires, rims, springs or suspensions which affect the GAWR. II. Extreme caution must be exercised by any subsequent manufacturer adding any air-operated device to this vehicle using chassis air system. Air supply for any added devices shall be plumbed only from the supply reservoir (reservoir which is plumbed directly from air compressor), and with a pressure protection valve set at a minimum of 95psi between the chassis air supply and the device(s). III. After determining the proper wheelbase for axle loading considerations, an additional check must be made to insure that the overall vehicle center of gravity is within the limitations as specified below: The formula for determining this is: CG WB =.45 MAX. EXAMPLE: A completed vehicle with a vertical CG of 80 inches on a 178-inch wheelbase would comply to the limits established =.45 ENG-SR-0031 Rev: 1.0
47 124. ACCELERATOR CONTROL SYSTEMS This vehicle, when completed, will conform to this standard if no alterations or additions are made to components of the accelerator control system, which may include, but are not limited to, throttle position sensor and/or the throttle assembly WARNING DEVICES Spartan Motors Chassis, Inc. does not install components affected by this standard therefore makes no representation to conformity to this standard SCHOOL BUS PEDESTRIAN SAFETY DEVICES Spartan Motors Chassis, Inc. does not install components affected by this standard therefore makes no representation to conformity to this standard GLAZING MATERIALS Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard SEATING SYSTEMS Spartan Motors Chassis, Inc. does not install components affected by this standard therefore makes no representation to conformity to this standard OCCUPANT CRASH PROTECTION Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard SEAT BELT ASSEMBLIES Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard SEAT BELT ASSEMBLY ANCHORAGES Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard. ENG-SR-0031 Rev: 1.0
48 213. CHILD RESTRAINT SYSTEMS Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard BUS EMERGENCY EXITS AND WINDOW RETENTION AND RELEASE Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard SCHOOL BUS ROLLOVER PROTECTION Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard SCHOOL BUS BODY JOINT STRENGTH Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard FUEL SYSTEM INTEGRITY This vehicle when completed will conform to this standard if no alterations are made to the fuel system FLAMMABILITY OF INTERIOR MATERIALS Components installed by Spartan Motors Chassis, Inc. which are affected by this standard shall conform to the standard if no alterations are made. ENG-SR-0031 Rev: 1.0
49 303. FUEL SYSTEM INTEGRITY OF COMPRESSED NATURAL GAS VEHICLES Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard COMPRESSED NATURAL GAS FUEL CONTAINER INTEGRITY Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES Spartan Motors Chassis, Inc. does not supply or install components affected by this standard therefore makes no representation to conformity to this standard. ENG-SR-0031 Rev: 1.0
50 THE BALANCE OF THIS BOOK LEFT INTENTIONALLY BLANK ENG-SR-0031 Rev: 1.0
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Application of Federal Motor Vehicle Safety Standards by Type of Motor Vehicle or Item of Motor Vehicle Equipment. August 2005
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