9,000 lb. Forklift w/tire Changing Attachment (Propane) Req. 18-GA Georgia Ports Authority. Section 3 - Performance Specs Page 1 of 7
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- George Green
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1 In this Request For Sealed Bid, the "Required" column means that the bidder must comply with the specifications as indicated, or will be considered non-responsive. The specifications in the "Desired" column means these features are desired and will be considered in the evaluation process. If the bidder has not included a "Desired" item cost, the will determine a cost and will use this cost for the evaluation process. 1.0 SCOPE OF WORK: 1.1 Work includes, but is not limited to, providing all labor, materials, equipment, and services required for the design, manufacture, fabrication, assembly, sandblasting, painting, and delivery of a nine thousand (9000) pound capacity forklift truck with large tire changing attachment. 2.0 DESIGN STANDARDS: 2.1 The design of this equipment shall meet or exceed the provisions of the latest applicable codes and standards published by following organizations: ANSI American National Standards Institute AWS American Welding Society EPA Environmental Protection Agency FEM Federation Europeene de-la-manutention JIC Joint Industrial Council for hydraulic equipment OSHA Occupational Safety and Health Act ISO International Organization for Standardization ITA Industrial Truck Association UL Underwriters Laboratory, Inc. 2.2 In addition the forklift shall be furnished in accordance with all federal, state, and local codes, laws, and ordinances, as applicable. 2.3 Specify point of manufacture: 3.0 DESIGN CRITERIA: 3.1 The forklift shall have a minimum lift capacity of nine thousand (9000) pounds at a twenty-four (24) inch load center and a new with the tire changing attachment of one thousand (1000) pounds at a thirty (30) inch load center. Specify Lift Capacity at a 24" load center: Specify Lift Capacity, as outfitted, at a 30" load center: 3.2 The forklift shall be designed to properly interface with tire handling attachment as manufactured by Superior Engineering. 3.3 The forklift shall be designed to be stable under all operating conditions per ISO 1074 and F.E.M. 3.4 Welding shall be in accordance with the requirements of AWS D 1.1, latest edition. 4.0 TECHNICAL REQUIREMENTS: 4.1 General: A The forklift shall be designed for exposure to a marine environment (outdoor salt water). Page 1 of 7
2 B The forklift shall be designed to provide the forklift operator excellent visibility. 4.2 Forklift Performance Requirements / Data: A Total weight of forklift fully outfitted with tire attachment and tire shall not exceed lbs. Specify total weight of forklift (as outfitted): B Horizontal Center of Gravity (HCG): Specify Horizontal Center of Gravity (HCG): C Vertical Center of Gravity (VCG): Specify Vertical Center of Gravity (VCG): D Axle loading Specify static with no load - front: Specify static with no load - rear: Specify static with rated load - front: Specify static with rated load - rear: E Ground pressure shall not exceed 125 psi. Specify full rated load: F Forward travel speed w/o load shall be a minimum of 14 mph. Specify travel speed: G Gradeability at rated load shall be a minimum of 20 3 mph. Specify gradeability: H Lift speed (loaded) shall be a minimum of 115 feet per minute. Specify loaded lift speed: I Lift speed (empty) shall be a minimum of 130 feet per minute. Specify empty lift speed: J Forward mast tilt forward shall be a minimum of 6 degrees. Specify forward tilt degrees: K Reverse mast tilt forward shall be a minimum of 6 degrees. Specify reverse tilt degrees: 4.3 Machine Critical Dimensions: A Maximum width of machine shall not exceed 69.8 inches. Specify width: B Maximum height of the machine shall not exceed 89" Specify height: C Length from the back of the truck to the centerline of the tire handler shall not exceed 154" Specify length D Lenth from the back of the truck to the front of the tire handler shall not exceed 177" Specify length Page 2 of 7
3 E Height of standard mast raised (fork height - fully extended) shall be a maximum of 151 inches. Specify height: F Ground clearance, at lowest point, shall be a minimum of 5.9 inches. Specify clearance: G Turning radius shall be a maximum outside radii of inches. Specify turning radius: 4.4 Operators Area / General: A Maximum sound level at operator's ear shall not be greater than 85 decibels under any operating conditions: Specify sound level: B Provide sufficient illumination, forward and reverse for safe night time operation. Lighting shall consist, as a minimum, of the following: Two (2) LED lights forward (mounted overhead guard). Two (2) LED lights (mounted on the mast). Two (2) LED brake, tail, and backup lights. One (1) LED rear work light C Lighting power source and switch(es) shall be energized only when the ignition switch is in the "On" position. D Provide a minimum of two (2) rear-view mirrors upper corners of overhead guard). E Provide ergonomically designed fully adjustable operator seat to properly support a full range of operators. (sized from small to large operators). F Provide arm rests. G Provide OSHA approved, high visibility non-cinch seat belt with emergency locking retractor mechanism and travel interlock to prevent machine operation unless seat belt is properly latched. H Provide full suspension vinyl seat with lumbar and back tilt adjustment, 3" minimum of suspension, and 6" of fore-aft seat travel. I Provide directional lever mounted on the left side of steering column J Provide dual pedal brake and inch / brake pedals. 4.5 Carriage: A Carriage shall be Class III. B Carriage shall be hook type. 4.6 Counterweight: A The counterweight shall be of manufacturer's standard design for the rated capacity. Dealer shall not perform any modification to the counterweight. B Counterweight shall be certified by OEM. Page 3 of 7
4 4.7 Mast: A Mast shall be a two (2) stage design. B Mast free lift shall be a minimum of five (5) inches. C Mast shall be a high visibility type. D Mast shall be equipped with leaf type chains rated for maximum forklift lifting capacity. Specify chain manufacturer: Specify chain type: E Third function hydraulic hoses to the carriage shall be an internal hose group. F Fourth function hydraulic hoses to the carriage shall be an internal hose group. Specify hose reel manufacturer: Specify hose reel model number: 4.8 Wheels & Tires: A Drive tires shall be Michelin ZM Radial Pneumatic 7.00 R15 B Steer tires shall be Michelin ZM Radial Pneumatic 7.00 R12 C Tire size. Specify drive tire(s) size: Specify steer tire(s) size: 4.9 Engine: A Engine shall be a GM LPG, 74 hp, 20 ft-lb 2400 rpm, 6 cylinders Specify Manufacturer: Specify Model: Specify no. cubic inches: Specify no. cylinders: Specify no. horsepower: Specify manufacturer's estimated life for new engine (hours): Specify fuel consumption, in gallons per hour (gph), under full load. B Provide variable power technology engine control to optimize fuel economy C Engine exhaust shall be routed so as not to create excessive noise for the operator. D Engine exhaust shall be routed overhead (not through counterweight). E Engine shall have a shutdown system that, as a minimum, consist of: 1. Low oil pressure 2. High Temperature 3. Low oil level F Provide anti-clog radiator system with separate engine and trasmission coolers and air to air cooler to cool egnine intake aire. Raditior shall be sufficiently designed for Savannah, Georgia climate. Specify radiator design: Page 4 of 7
5 4.10 Electrical: A Provide a 12 or 24 volt (dc) system. Specify electrical system voltage: B Provide circuit protection devices for electrical circuits (I.e. fuses, circuit breakers) C If a 24 volt system is supplied, forklift shall be provided with an auxiliary 12 V, 25A (dc) supply mounted in operator cabin including, as a minimum, a four point terminal strip. D Alternator: Specify standard alternator ampacity: E Provide a non-reflective, back lit LCD integrated dashboard display and other gauges as required to provide, as a minimum, the following: 1. Hour meter located in operators cab 2. Water temperature 3. Oil pressure 4. Volt meter 5. Transmission temperature 6. Fuel gauge and / or low fuel indicator 7. Air pressure (if applicable) F All devices wired to the ignition side of ignition switch. G Provide key start with anti-restart ignition Filters: A Provide spin-on type engine filter(s). B Provide hydraulic spin-on type or canister filter(s). C Provide spin-on type transmission filter(s). D Provide Turbo 2 precleaner or comparable Drive Axle: A Drive Axle data Steering: A Provide a low effort power steering through the central hydraulic system, not transmission system. B Steering shall have a maximum of for (4) turns from one direction to the other direction. C Provide adjustable, tilt steering column. D Provide steering wheel with wheel spinner knob. Page 5 of 7
6 4.14 Hydraulic System: A Hydraulic system shall have a gear driven pump. Specify hydraulic pump manufacturer & model number: B Provide, as a minimum, a mini-lever six (6) function control valve (lift, tilt, traverse, rotate, clamp, and upend) C Provide hyrdaulic ammumulator, minimum 1 quart capacity D Provide hydraulic system test central location. E Each test port shall be labeled for function and pressure setting Transmission: A Provide powershift transmission with torque converter. B Transmission directional shifter shall be hand operated. C Provide fully automatic transmission. D Provide inching cylinder to allow precise operator control Operating Brakes: A Provide self adjusting type wet disc brakes. Specify Type: B Brakes shall not be mounted on drive shaft. Specify where mounted: 4.17 Parking Brakes: Provide parking brakes with hand operated controls Safety Devices: A Provide an all steel constructed overhead guard that meets, or exceeds safety requirements as set forth by OSHA & ITA. B Provide non-cinch seat belt. C Provide a minimum of one (1) 2 1/2# dry chemical fire extinguisher mounted on the inside of the left rear headguard support. D Provide an audible, reverse direction activated back up alarm, self adjusting between db. E Provide a neutral engine start switch. F Provide a keyswitch activated, amber LED strobe light mounted on lower side of overhead guard (rear). G Provide operator presence system H Provide necessary placards on each forklift supplied to warn personnel of potential hazards. ( i.e. Pinch points, etc ) I Provide data plate on each forklift supplied that, as a minimum, includes the following information: Total weight of forklift as outfitted Capacity Rating Serial Number Page 6 of 7
7 4.19 Tire Handler: A Provide Superior Engineering Rightline Tire Handler or approved equal Specify Manufactuer and Model B The tire handler shall have a capacity of 1000 lbs. C The tire handler shall have a rotator capable of rotating the tire 360 degrees in the vertical plane D The tire handler shall be able to clamp and upend the tire 90 degrees from the horizontal to the vertical plane. E The tire handler shall have right side shift of 36". F The tire handler shall have a maximum opening of 57" between the clamps. G The tire handler shall be capable of handling Goodyear and Nokian tires. H The tire handler transverse frame width shall be 68" with 56" of total side shift. 5.0 GENERAL ITEMS: 5.1 Training A Provide a minimum of two (2) one (1) day orientation classes on proper operation and familiarity of the forklift at GPA's site by a certified trainer. 6.0 DOCUMENTATION: Successful bidder shall furnish the following documentation and items after award of the bid and prior to delivery: 6.1 Provide four (4) operator manuals per bid item. 6.2 Provide OEM Certification of counterweight. Page 7 of 7
36,000 lb. Forklift Chassis Flipper Sect. 4 - Equipment Specification Page 1 of 6
4.0 SCOPE OF WORK: A. Work includes, but is not limited to, providing all labor, materials, equipment, and services required for the design, manufacture, fabrication, assembly, sandblasting, painting,
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