Spare parts catalogue U.S.A. DUCATISUPERBIKE

Transcription

1 Spare parts catalogue U.S.A. DUCATISUPERBIKE

2

3 MOTOR HOLDING M.Y. '0 U.S.A. Spare Parts Department P.N.9525B Dicembre - December 0 Edizione - Edition 00 DUCATIMOTOR HOLDING M.Y. '0 U.S.A. Spare Parts Department P.N.9525B Dicembre - December 0 Edizione - Edition 00 DUCATIMOTOR HOLDING M.Y. '0 U.S.A. Spare Parts Department P.N.9525B Dicembre - December 0 Edizione - Edition 00 DUCATIMOTOR HOLDING M.Y. '0 U.S.A. Spare Parts Department P.N.9525B Dicembre - December 0 Edizione - Edition 00

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5 GENERAL INFORMATION The present spare parts order exactly the right spare parts When ordering specify: ) the part's code number followed by its description; quantity needed; 2) the motorcycle's serial number, stamped on the steering head. Reference to right and left apply to the vehicle in terms of its direction of move-ment. Spare parts drawings are general and do not represent the part. The contents of this catalogue are general and can undergo changes without prior notice. VALIDITY f.m. d.m. f.m.m. d.m.m. LIST CAL CND Until V.I.N. From V.I.N. Up to engine number From engine number California Canada Ducati Motor Holding S.p.A. Commercial and Administation Office: Via A. Cavalieri Ducati n. 02 Bologna, Italy Telefono 05 Fax Internet

6 PAINTS DUCATI Paint Code "Rosso Anniversary DUCATI" "Trasparente" (PPG) F_.0 (PPG)

7 page CONTENTS a 00b 00c 00d a a a a a a 02 02a 02 02a a 0 0 0a 05 0 WORKSHOP SPECIAL TOOLS WORKSHOP SPECIAL TOOLS WORKSHOP SPECIAL TOOLS DIAGNOSIS TESTER DDS WORKSHOP SPECIAL TOOLS GEARCHANGE GEAR-BOX CLUTCH CLUTCH COVER CLUTCH COVER CRANKSHAFT CYLINDERS - PISTONS TIMING FILTERS AND OIL PUMP CRANKCASES CRANKCASES WATER PUMP - ALTERNATOR COVER ELECTRIC STARTER AND IGNITION HEAD : TIMING VERTICAL HEAD HORIZONTAL HEAD OIL COOLER THROTTLE BODY BATTERY BOX MOUNT ELECTRIC SYSTEM EXHAUST SYSTEM FRONT HEADLIGHT & INSTR. PANEL HALF-HANDLEBARS - SHOCK-ADSORBER FRONT FORK FRAME STAND CLUTCH CONTROL FRONT BRAKE REAR BRAKE FRONT AND REAR WHEELS REAR WHEEL PIN REAR FRAME NUMBER PLATE HOLDER REAR SUSPENSION SWINGING ARM AIR INTAKE - OIL VENT WATER RADIATOR ASSY COOLING CIRCUIT FUEL TANK FUEL SYSTEM SEAT HEADLIGHT FAIRING FAIRING FUEL INFEED MARKING PLATES

8 DRAWING 00 WORKSHOP SPECIAL TOOLS

9 DRAWING 00 WORKSHOP SPECIAL TOOLS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.2 Head nuts holder wrench 2.22 Seal ring driving tool 5.29 Spacer for checking lower valve shim 5.52 Degree wheel holder tool for ignition advance check 5.2 Spacer and fork feeler gauge 0,2/0, mm Timing belt control gauge.20 Head mounting base.2 Flywheel Wrench 9.2 Bench for engine repair Sleeve for installing clutch bell gear.22 Plate for positioning gear engagement fork 2.2 Wrench to hold cluch housing drum steady. Engine canvas Crankcases assembling cap 5.09 Tool for assembling water pump front seal.00 Tool for assembling water pump front seal.29 Roller cage fitting tool on primary shaft.09 Wrench to tighten oil filter cartridge 9.2 Tool to fit intake valve seat Tool to fit intake/exhaust valve guide 2.2 Tool to fit exhaust valve seat 5

10 DRAWING 00a WORKSHOP SPECIAL TOOLS

11 DRAWING 00a WORKSHOP SPECIAL TOOLS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.22 Wrench for tensioning mobile belt tensioner Rocker spring pre-load compound kit.05 Driving roller tightening tool.202 Primary drive gear tightening tool Valve lift gauge.0 Reaction tool for belt roller tightening.20 Tool to hold crankshaft in TDC position.920 Tool to fit O-rings onto stud bolts 9.2 Wrench to tighten tensioning bolts 0.20 Con-rod guiding tool.200 Seal ring driving tool 2 5. T.D.C. control gauge.9 Drive roller puller.52 Belt roller timing tool 5.90 Half-rings mounting punch tool.90 Drift to drive retainers onto shafts.2 Snap ring installation tool.2 Spark plug tool 9.2 Tool to fit seals on camshafts Union for exhaust gas suction

12 DRAWING 00b WORKSHOP SPECIAL TOOLS

13 DRAWING 00b WORKSHOP SPECIAL TOOLS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.02 Stopper for driving the half bearing of the steering head base 2.0 Stopper for assembling the rear fork roller bearings..00.a Coupling.0 Stopper for disassembling the swingarm pivot 5.0 Wrench for adjusting the eccentric hub.55 Frame/engine mount.05 Wrench for assembling the steering head cap Wrench for front wheel spindle 9.02 Tool for assembling the steering head bearings 0.0 Stopper for assembling the rocker needle bearings.05 Stopper for inserting the steering damper bearing 2.25 Bar guide tool.252 Tool for assembling chain.25 Tool for removing the sliding bushings Tool for assembling the swingarm ball bearings.0 Tool for balancing rear wheel.25 Tool for installing the sliding bushings.255 Bushing support bar 9.25 Bush for installing/removing the fork plug 9

14 DRAWING 00c DIAGNOSIS TESTER DDS

15 DRAWING 00c DIAGNOSIS TESTER DDS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY DDS (Ducati Diagnosis System) + manifold vacuum meter. kit Belt tensioning kit 5. Sensor 5. Bracket Battery Feeder Bare DDS (USB) Memory card reader Main cable Fuse Software DDS CD (USB) Cable extension Black case with sponge rubber 5.2V Amperometer plier Battery charger DDS manual

16 DRAWING 00d WORKSHOP SPECIAL TOOLS

17 DRAWING 00d WORKSHOP SPECIAL TOOLS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Fuel pressure line HS A Fuel pressure line ST/SS/M A Oil pressure line A Fitting - cylinder compression M A Fitting - cylinder compression M A Cable Volt PF DUC Main cable D0...A Oil pressure fitting A Cable for supplementary tests A Red clamp cable A Black clamp cable A Temperature probe Battery connection adapter 5..0.A Electric lighter connection adapter (ST) 5..0.A Battery connection adapter A Red case with sponge rubber 5.2T DUCATI sticker RH/LH side (USB) Adaptor Depressure sensor A Pressure sensor Feeder Depressure/pressure line Union Pressure kit 2 5.2C Cable for potentiometer adjustement

18 DRAWING 002 GEARCHANGE

19 DRAWING 002 GEARCHANGE NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Return spring A Washer A Special screw A Gear stopper assembly A Gasket th B Switch A Special screw Gasket Gear selector spring 0 5. Ball A st,th-2nd,rd gear selector fork A 5th,th gear selector fork 2..2.A Fork pin A Shim th Circlip A Needle retaining ring (square cross-section) f.m.m A Pin f.m.m A Complete gearbox drum f.m.m A Complete gearbox drum d.m.m Shim th A Shim th A Fork return spring Shim th Shim th A Ring A Nut A Gearbox drum control fork Gearchange lever pin A Pin with gearchange lever Gearchange lever return spring A Screw A Washer B Screw 52...A Washer A Centering ring A Stopper plate Shim th Shim th

20 DRAWING 00 GEAR-BOX

21 DRAWING 00 GEAR-BOX NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Shim th A Gearbox main shaft Shim th A Needle bearing C Driving gear 5th sp A Grooved washer th Snap ring C Driving gear rd/th sp C Driving gear th sp B Driving gear 2nd sp...0.e Shim th A.05.A Chain sprocket Z=5..5.A Spacer A O-ring 5..2.A Spacer th., A Grooved washer th Needle bearing A Driven gear st sp Shim th C Driven gear 5th sp C Driven gear th sp C Driven gear rd sp C Driven gear th sp A Driven gear 2nd sp A Gearbox lay shaft Shim th A Complete main shaft A Complete lay shaft A Needle bearing A Seal ring A Lock washer A Nut

22 DRAWING 00 CLUTCH

23 DRAWING 00 CLUTCH NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Clutch spring B Retainer A Clutch control pin.5.0.b Screw A Lock washer..00.b Rubber pad B Plate holder hub A Clutch plates set B Lock washer B Clutch drum Screw A Pressure plate A Clutch housing A Bearing A O-ring A Seal ring A Clutch/crankshaft gears pair A Bearing A Circlip - spacer A Bearing Spacer A Piston assembly A Bush Pin A Nut 2...A O-ring 2..0.A O-ring BB Screw A Clutch control rod O-ring 2..0.A Spacer 9

24 DRAWING 005 CLUTCH COVER

25 DRAWING 005 CLUTCH COVER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY AF Clutch protection cover A Screw B Screw A Oil level sight glass B Screw A Ring A Complete cap..02.a Screw A Switch A Gasket th b Screw O-ring Locating bush..052.a Clutch cover gasket A Cap A Gasket th. 2

26 DRAWING 005a CLUTCH COVER

27 DRAWING 005a CLUTCH COVER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Bush A Seal ring A Shim th..5.0.a Circlip Fluid sealant AB Cover clutch side..0.a Threaded dowel 2

28 DRAWING 00 CRANKSHAFT

29 DRAWING 00 CRANKSHAFT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.2..A Crankshaft A Special screw A Spring washer Threaded dowel A Connecting rods pair..09.a Bush A Spacer AB Half-bearing (BLUE) AC Half-bearing (YELLOW) A Special screw Woodruff key H Shim th A Shim th B Shim th C Shim th D Shim th. 2, E Shim th. 2, F Shim th. 2, G Shim th I Shim th J Shim th K Shim th. 2, L Shim th. 2, M Shim th N Shim th A Lock washer A Nut A Nut 25

30 DRAWING 00 CYLINDERS - PISTONS

31 DRAWING 00 CYLINDERS - PISTONS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Complete piston A Piston pin circlip 2..0.B Piston pin A Piston rings set A Cylinder-piston fit (horizontal) f.m.m A Cylinder-piston fit (horizontal) d.m.m A Gaskets set..002.a Hose guide A Horizontal cylinder water inlet hose A Vertical cylinder water inlet hose A Cylinder-piston fit (vertical) f.m.m A Cylinder-piston fit (vertical) d.m.m a Head-cylinder gasket A Bush..09.A Cylinder-crankcase gasket A Water pump delivery filler 2 2

32 DRAWING 00 TIMING

33 DRAWING 00 TIMING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Vertical belt outer cover A Horizontal belt outer cover assembly..0.2a Timing lay shaft 5..0.A Tensioner roller pin A Timing drive toothed belt B Screw A Nut 52...A Washer A Complete fixed tensioner roller A Complete movable tensioner roller A Snap ring Woodruff key.2.05.b Timing gears pair 5..0.A Lock washer Hexagon nut 2.00 Woodruff key 2..2.A Spacer B Timing belt roller A Belt roller separating washer A Spacer A Elastic-stop ring nut 29

34 DRAWING 009 FILTERS AND OIL PUMP

35 DRAWING 009 FILTERS AND OIL PUMP NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.2.0.A Complete oil pump A Bypass cap A Bypass spring..0.a O-ring A Bypass valve..0.a O-ring A Gasket th b Screw A Washer B Screw A Washer 2..0.A Pump drive gear A Cap A Bypass spring Locating bush A Screw..05.A Cover gasket..0.a O-ring A Cover A Oil filter cartridge A Nipple O-ring A Oil net filter B Woodruff key A Circlip Reduction bush

36 DRAWING 00 CRANKCASES

37 DRAWING 00 CRANKCASES NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Complete half-crankcases pair B Screw.5.0.A O-Ring A Bearing A Aluminium gasket th., A Bearing A Cap 92.0 O-ring Circlip 0.5..B Screw A Breather valve A O-Ring 2...A O-ring..050.A Nut A Special washer b Stud bolt for fastening head cylinder 209. Screw A Keep plate A Bearing A Seal ring A Bearing Washer A Locating dowel B Tube B Screw A Locating dowel A O-Ring 2

38 DRAWING 00a CRANKCASES

39 DRAWING 00a CRANKCASES NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Bearing A Bearing Fluid sealant..0.a Spacer B Screw A Cap..095.A Bush Seal ring Bearing Circlip A Bearing B Screw..0.A O-ring B Screw B Screw A Special screw.5.9.b Screw.5.0.A O-Ring B Tube B Screw 2..0.A Gasket th.0, 2..0.AA Gasket th.0, 2..0.AB Gasket th., A Spring washer A Sensor 5

40 DRAWING 0 WATER PUMP - ALTERNATOR COVER

41 DRAWING 0 WATER PUMP - ALTERNATOR COVER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 2..0.A Generator A Washer B Screw A Bearing B Screw B Screw A Washer A A 0 Ring A Bearing A Screw A Bearing Fluid sealant AB Generator cover Locating bush B Screw..00.A Water pump delivery filler Circlip 9.52 Seal ring B Screw B Screw A Locating dowel A O-ring A Cover B Screw A Aluminium gasket th., A Seal 2..2.B Spacer B Mechanical seal A Water pump fan A Gasket A Complete water pump cover A Gasket th A Cap 52...A Washer A Bracket..05.A Holder A Screw..095.A O-ring AG Cover

42 DRAWING 02 ELECTRIC STARTER AND IGNITION

43 DRAWING 02 ELECTRIC STARTER AND IGNITION NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Complete starter motor A Spring washer A Nut..05.2A Starter motor gasket B Screw B Screw.5.09.B Screw A Intermediate gear pin A Washer A Intermediate gear assembly A Starter clutch B Screw 0..0.A Flange..0.A Electric starter driven gear A Needle bearing 2..0.A Ignition flywheel A Shim..0.A Inner ring A Flexible bush A Starter motor sprocket A Circlip Circlip 9

44 DRAWING 0 HEAD : TIMING

45 DRAWING 0 HEAD : TIMING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A O-Ring A Ring nut A Special screw A Special washer B Horizontal cover 2..2.B Vertical cover A Timing belt roller..09.a Gasket A Head gasket A Spacer.2.0.A Vertical intake camshaft A Woodruff key..005.a Cap.2.0.A Horizontal exhaust camshaft A Horizontal intake camshaft A Screw A Seal ring.2.09.a Vertical exhaust camshaft

46 DRAWING 0 VERTICAL HEAD

47 DRAWING 0 VERTICAL HEAD NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A See table B See table A Opening rocker A Closing rocker (L.H.) B Exhaust valve E Split rings BB Oversize valve guide BC Oversize valve guide BD Oversize valve guide A Rubber pad A Spacer A Exhaust valve seat AB Oversize exhaust valve seat AC Oversize exhaust valve seat A Aluminium gasket th., A Cap 0..0.B Intake valve seat BB Oversize intake valve seat BC Oversize intake valve seat A Intake valve B Closing rocker shaft A Closing rocker (R.H.) B Opening rocker shaft 99...A Valve return spring (R.H.) A Valve return spring (L.H.) A Threaded dowel A Stud bolt B Complete vertical head A Special screw A Pin

48 DRAWING 05 DUCATI HORIZONTAL HEAD

49 DRAWING 05 HORIZONTAL HEAD NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A See table B See table A Opening rocker A Closing rocker (L.H.) B Exhaust valve E Split rings BB Oversize valve guide BC Oversize valve guide BD Oversize valve guide A Rubber pad A Spacer A Exhaust valve seat AB Oversize exhaust valve seat AC Oversize exhaust valve seat A Aluminium gasket th., A Cap 0..0.B Intake valve seat BB Oversize intake valve seat BC Oversize intake valve seat A Intake valve B Closing rocker shaft A Closing rocker (R.H.) B Opening rocker shaft 99...A Valve return spring (R.H.) A Valve return spring (L.H.) A Gasket A Stud bolt B Complete horizontal head A Special screw A Pin 25...A Union 5

50 DRAWING 0 OIL COOLER

51 DRAWING 0 OIL COOLER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Oil cooler A Vibration damper pad A Spacer..0.A Aluminium gasket th A Nipple 2..0.A O-Ring A Oil pipe B Screw A Plate B Screw A Bracket

52 DRAWING 0 THROTTLE BODY

53 DRAWING 0 THROTTLE BODY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 0..0.B Intake manifold B Screw A Gasket B Screw A Washer B Screw A Intake duct A Special screw A Gasket A Gasket A Complete throttle body B Screw A Injector A Tube (vertical) A Stepper motor A Tube (horizontal)..09.a O-ring A Tube B Screw A Complete pipe set 2...A Clamp A Hose guide A Washer B Screw 2 9

54 DRAWING 0 BATTERY BOX MOUNT

55 DRAWING 0 BATTERY BOX MOUNT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY..02.A Rubber pad A Nut A Cover C Battery 5..0.A Battery resting buffer A Washer A Spring washer A Regulator B Screw A Battery box mount.5..b Screw B Screw..090.A Rubber pad B Remote switch C Injection control unit..0.a Spacer A Solenoid starter - starter motor cable..022.a Vibration damper pad A Lower support 5

56 DRAWING 0a ELECTRIC SYSTEM

57 DRAWING 0a ELECTRIC SYSTEM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 50...A Main wiring 2..0.A Hose guide 0..0.B Coil A Spark plug A Hose guide A Relay Hose guide A Fuse 5A A Fuse 0A A Fuse 5A A Fuse 20A A Fuse.5A A Rubber holder A Screw A Quik fastening AB Horn B Screw B Rear wiring A Plate A Plate A Screw A Clamp A Bracket A Shear rivet A Data acquisition cable A Cap A Data acquisition kit A Fuse 0A 5

58 DRAWING 09 EXHAUST SYSTEM

59 DRAWING 09 EXHAUST SYSTEM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY..02.A Nut A Exhaust gasket A Spring A Horizontal head exhaust pipe A Vibration damper pad..02.a Spacer AB Screw..05.B Nut A Exhaust manifold B Screw A Lambda sensor A Gasket th A Quik fastening 2..0.A Clamp (R.H.) 5..0.A Clamp (L.H.)..00.A Clamp gasket A Screw 9..0.A Nut A Screw A Cables unit A Vertical head exhaust pipe B Heat guard A Washer B Screw A Cap B Spacer A Spacer th., 2..0.A Rubber pad B Silencer (L.H.) B Silencer (R.H.) A Exhaust valve engine A Washer 2 55

60 DRAWING 020 FRONT HEADLIGHT & INSTR. PANEL

61 DRAWING 020 FRONT HEADLIGHT & INSTR. PANEL NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Headlight A Rubber pad A Headlight holder (GOLD).5.2.B Screw B Screw B Spacer A Bulb 2V-W A Complete instrument panel A Spacer 0..0.A Nut A Air temperature sensor A Rubber pad A Bulb 2V-55W A Cover A Washer 0..2.A Instrument panel cover 5

62 DRAWING 02 HALF-HANDLEBARS - SHOCK-ADSORBER

63 DRAWING 02 HALF-HANDLEBARS - SHOCK-ADSORBER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Steering head base assembly (OHLINS) A Seal ring A Bearing 2.5..B Screw A Cap B Screw A Spring pin A Throttle control A Ring nut A Key-operated switch 0..2.A Cover A Wrench with Transponder A Throttle closing cable A Cap A Grip A Special screw A Switch (R.H.).5.25.B Screw B Handlebar (R.H.) A Spacer 2..0.A Steering head A Nut A Screw B Screw B Antenna A Steering damper (OHLINS) A O-ring A Spacer A Nut A Switch (L.H.) B Handlebar (L.H.) A Throttle opening cable Ring A Spring pin A Clamp 0..0.B Clamp (L.H.) 5..2.A Handlebar tube (L.H.) 0..0.B Clamp (R.H.) A Handlebar tube (R.H.) 59

64 DRAWING 02a FRONT FORK 2 5 0

65 DRAWING 02a FRONT FORK NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.2.0.A L.H. fork leg assembly (OHLINS) A R.H. fork leg assembly (OHLINS).5.2.B Screw A Overhaul kit A Seat kit

66 DRAWING 022 FRAME

67 DRAWING 022 FRAME NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 0...BA Frame A Nut A Spring AB Pin A Foot peg (front) (R.H.).5..B Screw 2..0.A Screw B Protection (front) (R.H.) A Foot peg holder plate (front) (R.H.) A Ring B Protection (front) (L.H.) A Foot peg (front) (L.H.) 2..0.A Pin.5..B Screw A Washer.5.00.A Ball joint 2..0.A Bush..0.2A Rubber pad A Gearchange lever B Gearchange control lever A Nut A Ball joint A Nut B Special screw A Rubber pad A Rubber pad A Gearbox transmission rod assembly A Foot peg holder plate (front) (L.H.) AB Nut O-ring 2..0.A Gearbox transmission rod

68 DRAWING 022a STAND

69 DRAWING 022a STAND NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Plate 2..0.A Screw A Side stand A Screw A Switch A Inner spring A Complete spring A Plate A Pin A Nut 5

70 DRAWING 02 CLUTCH CONTROL

71 DRAWING 02 CLUTCH CONTROL NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Clutch drive pump 2..0.A Clutch control lever..002.a Bleed A Dust seal AB Special screw A Clutch control pipe (METAL PLAITED) A Screw Vibration damper pad A Bracket A Screw A Cap Complete oil tank Nut..0.A Hose guide A Tube 9...AB Special screw A Gasket th.

72 DRAWING 02 FRONT BRAKE

73 DRAWING 02 FRONT BRAKE NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 2..0.A Front brake pump 2..0.A Brake control lever 9..5.A Special screw A Gasket th A Microswitch..00.A Spare union A Pin..09.A Pads pair A L.H. brake caliper A Screw A Bracket Vibration damper pad A Screw Spare cap Complete oil tank..0.a Hose guide 2...A Tube Nut 9..0.A Caliper pump pipe (METAL PLAITED) 20...A Spacer A Dust seal A Bleed A Special screw A Bracket E Screw A R.H. brake caliper A Clamp A Special screw A Front brake line A Spring 9

74 DRAWING 025 REAR BRAKE

75 DRAWING 025 REAR BRAKE NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Plate B Screw A Washer A Spring B Switch A Brake control lever A Screw 9..2.B Adjusting screw A Pin A Bush O-ring A Rubber pad 2..2.A Pin 9..9.A Special screw A Nut B Rear brake pump..0.a Hose guide 2..0.A Adjuster rod A Screw A Ball joint A Tube AB Special screw A Gasket th B Screw A Bleed Complete oil tank A Cap A Rear brake line (METAL PLAITED) A Washer A Pads pair A Dust seal B Screw A Spacer B Sensor A Screw 2..0.A Spare pins and spring..029.b Rear brake caliper

76 DRAWING 02 FRONT AND REAR WHEELS

77 DRAWING 02 FRONT AND REAR WHEELS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY..05.A Nut 2..9.A L.H. spacer A Valve A Screw A Brake disc (R.H.) A Washer AB Rear wheel rim A Bearing A Inner spacer AB Wheel rim A Wheel spindle (front) A Brake disc (L.H.) A Nut A Washer 5..0.A Spacer A Valve..9.A R.H. spacer A Seal ring A Clip

78 DRAWING 02a REAR WHEEL PIN

79 DRAWING 02a REAR WHEEL PIN NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.2.0.A Final drive kit A Nut A Washer..0.A Nut B Rear sprocket flange A Wheel spindle (rear)..05.a Inner ring..0.a Chain A Rubber cush drive hub A Ring gear z=.5.05.b Screw A Spacer A Hub A Chain cover A Washer 2..2.A O-ring A Caliper holder plate..05.a Circlip A Rear brake disc A Clip 5

80 DRAWING 02 REAR FRAME

81 DRAWING 02 REAR FRAME NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Rear frame A Screw..0.A Nut 0...A Bracket C Screw A Foot peg (rear) (L.H.) AB Pin A Foot peg holder plate (L.H.) A Foot peg holder plate (R.H.) A Spring A Ball AB Screw..00.A Foot peg (rear) (R.H.).5.00.A Ring A Block 2

82 DRAWING 02a NUMBER PLATE HOLDER

83 DRAWING 02a NUMBER PLATE HOLDER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Number plate holder A Nut A Pad A Holder B Screw A Quik fastening A Plate A Reflector B Screw A Quik fastening A Screw B Screw 2..0.A Cover B Turn indicator (rear) (R.H.) C Screw A Number plate light...a Spacer B Turn indicator (rear) (L.H.) A Bulb A Vibration damper pad A Flange A Nut A Quik fastening B Tail light A Rubber pad A Spacer A Plate 9

84 DRAWING 02 REAR SUSPENSION

85 DRAWING 02 REAR SUSPENSION NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY..0.A Screw A Washer..0.AB Nut.5.9.B Screw A Spacer A Seal ring A Needle bearing A Rocker assembly B Screw A Shock absorber (OHLINS) A Bush A Nut..02.A Ball joint 5..2.A Tie rod A Nut..02.A Ball joint A Screw 2

86 DRAWING 02a SWINGING ARM

87 DRAWING 02a SWINGING ARM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Swingarm pivot A Washer 2..0.A Nut A Bush A Seal ring A Needle bearing A Cap C Complete swingarm A Spacer A Bearing 2...A Spacer A Spacer A Screw C Pin A Lower chain sliding shoe A Special screw..00.a Upper chain sliding shoer A Screw A Retainer A Chain adjustment sticker

88 DRAWING 029 AIR INTAKE - OIL VENT

89 DRAWING 029 AIR INTAKE - OIL VENT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY..02.B Exhaust pipe A Tube A Quik fastening B Air filter box A Air filter 2...A Air manifold (L.H.) A Screw..09.A Gasket AB Screw A Air manifold (R.H.)..05.B Rubber pad B Spacer 5

90 DRAWING 00 WATER RADIATOR ASSY 2 5

91 DRAWING 00 WATER RADIATOR ASSY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 5..0.A Water radiator A Electric fan A Screw..022.A Vibration damper pad A Spacer A Special screw B Bracket (R.H.) 0..2.B Bracket (L.H.)

92 DRAWING 0 COOLING CIRCUIT

93 DRAWING 0 COOLING CIRCUIT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Water tank A Tank cap A Screw A Bracket A Hose guide A Breather pipe..00.a Hose guide A Breather pipe A Sensor 0..0.A O-ring 2..2.B Water outlet union (horizontal) 2..0.A Hose guide B Hose..25.A Water outlet union (vertical) A Screw A Hose A Hose B Hose A Thermostat 9

94 DRAWING 02 FUEL TANK

95 DRAWING 02 FUEL TANK NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 5...AA Tank A Tank front connection (R.H.) A Tank front connection (L.H.).5..B Screw B Screw 0...A Holder A Quik fastening B Screw E Screw A Rubber pad 2..0.A Spacer A Washer.5.2.B Screw..5.AA Sticker "DUCATI" A Panel 9

96 DRAWING 02a FUEL SYSTEM

97 DRAWING 02a FUEL SYSTEM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY..0.A Gasket A Union B Screw A Plate A Plate..092.A collar B Screw A Tube A Thermistor A Quick-coupling union A Flange A Clamps kit..5.a Clamp B Fuel filter B Hose guide 2 9

98 DRAWING 0 9 DUCATI SEAT

99 DRAWING 0 SEAT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Seat A Rubber pad (big)..00.a Rubber pad (little) A Nylon washer A Special screw B Special screw 2..0.B Special screw..025.a Circlip A Insert AA Cover seat A Seat back AA tail guard A Net (front) (L.H.) A Net (front) (R.H.) A Net (rear) (L.H.) A Pillion rider seat 0..2.A Tail guard thermal protection A Net (rear) (R.H.) 9...A Sticker "DUCATI" (R.H.) A Special screw A Locks kit A Seat lock A Hook A Nut A Rubber pad A Spring A Retainer A Quik fastening B Owner's manual A Body panel (L.H.) 2..0.A Body panel (R.H.) 2..9.A Sticker "DUCATI" (L.H.) 95

100 DRAWING 0 HEADLIGHT FAIRING

101 DRAWING 0 HEADLIGHT FAIRING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY.2.00.AA Complete headlight fairing A Sticker "DUCATI" 2..0.B Special screw A Screw Washer A Spring A Shear rivet B Rear-view mirror (R.H.) B Rear-view mirror (L.H.) A Nut A Nylon washer AB Special screw..09.a Windshield A Insert B Screw A Screw A Washer 0..2.A Mudflap 9..0.A Pad A Pad A Protection (L.H.) A Protection (R.H.) B Turn indicator (R.H.) B Turn indicator (L.H.) A Protection (R.H.) A Protection (L.H.) A Pin A Bush A Quik fastening 9

102 DRAWING 0a 9 DUCATI FAIRING

103 DRAWING 0a FAIRING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY 2..0.B Special screw Washer A Insert 0..2.AA Upper half-fairing (L.H.) 5..5.A Sticker "09s" (L.H.) AA Lower half-fairing (L.H.)..0.A Panel (L.H.)..0.A Panel (R.H.) AA Lower half-fairing (R.H.) A Washer AA Upper half-fairing (R.H.) A Panel (L.H.) B Special screw A Quik fastening A Front mudguard assembly (CARBON)..00.AA Air manifold B Screw A Nylon washer A Clip A Nylon washer A Sticker "09s" (R.H.) B Shear rivet A Washer A Panel (R.H.) B Screw A Bracket A Nylon washer A Bush B Bush B Screw A Reflector 2 99

104 20 9 DUCATI DRAWING 05 FUEL INFEED

105 DRAWING 05 FUEL INFEED NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A CANISTER filter A Tube..05.A Hose guide A Filter/fuel tank outlet pipe 5..0.A Hose guide A Tube..05.A Hose guide...a Shunt valve A Tube A Tube..0.A Hose guide 2...B Union A Gasket 2..9.A Union A Breather pipe 0...A Bracket 2..5.A Plate..029.A Rubber pad A Spacer B Screw B Screw 2 0

106 DRAWING 0 MARKING PLATES 2 02

107 DRAWING 0 MARKING PLATES NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY..5.A Sticker 2..0.A Sticker...A Sticker 0

108 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N A 0..0.A A A A AB A A AF A A AB 005a A A A a A A A A A B A A B AB A A A AC A A A A B 02a A B A A A B A A 02a A AG A B A A 02a A A A AA A B B A A B A A A C A A B C A B A C A A A C A A A C A A A C A A B C A A a.2..A A A A A A B A A A B A 0a 2 A

109 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N C A 02a A A AA 0a B 02a B B 02a 0..2.A AA 0a B B A A AA 0a B B A A 0a AA 0a BB B 02...A A 0a AA BB A A A A BC A A A A BC A A 02a A 02a.2.55.AA BD A 02a..00.A B AA 0a BD C 02a..5.A 0a A 0..0.A 0a 0..0.A A 02...A 0a A 0..0.A 0a 0..0.A B 0a..5.AA A A AB A 0a...A A A AB A 0a..9.A A A 02a AC A 0a 2..9.B A A AC A 0a 2...A A A B A 0a A A A 02a B A 0a..00.A A A BB A A 02a A A BB A A 02a A AB BC A 02a 9 9.A.05.A A AB BC A A A A 0a..0.A C A A A 0a A B A A B 0a.2.0.A 02a A A A A 00d A 02a 2..0.A 005a 5..0.B BA A 00d A 02a..0.A A A A 00d 0 B

110 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N A 00d A A A A 02a 5..0.A 00d A 00d A A A 00b 5..0.A 00d A 00d A 0..0.A B A A 00d A A A AB 0a A 00d A 02a 9..0.A A B A A A A 00d A A A B A 02a B A 00a A A A B B A A A A 02a A 02a A A A B 02a A A A A 02a A 02a A A A A A 0a A 022a A A A B A 022a A 0..0.A A B A 02a A A A 02a B 02a A 02a A A A B 02a A 0a A A A B A A A A A 022a A A A A B B A A A 00a A B A A A A A B A A A AA A A A A 0a A A E A A A A E A 00a A A 00d 2..0.A A 0a A A A 00d A A 02a A 0 C

111 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N A A A A A 02a A 00a...A 02a...A 02a..05.A A A A A A A A A 02a A A 02a 0..9.A A A 02a A A A A A A A A 022a A A A A A a AB A A A A A A A 0a A A 02a A 0a 2..0.A A A A A A B 0a A A 02a A 02a...A A B A A A 02a A 0a A A 02a..02.B 0a A A A a A A A A 02a A A 00a..0.A A A A A A 02a A A A 02a A 02a A A A A A 02a A A A A A B A 0a 2..0.AB A A A A A B E B A A A A A A A A B A 0..0.A A A A 00a..0.B A A A 0 D

112 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N A B 00a B 00a A B A A 0a B C B A B B A B A B B A B 02a..05.A E B A AB A B B 00a 2..0.A B 02a B B 0.5..B A 02a 5..0.B A BB B 02a A B 02a..0.A B B A A 02a..090.A B B B B A B B 02a B 0a 5..0.B 00a A 02a B B B B A B B B B 02a..09.A 02a B 0.5..B B 0a 5..0.A B B A C 02a B B B B A 02a..09.A B B 0a B 0a.5.09.B A B B B 0a A B B A A B 00a B B B A 00a B B B B A A B B 02a B AB A B 00a.5.2.B A A A B B 0a A A A B B AB A A 022a B B AB A A B B AB A 00 E

113 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N A B A b A B A A A A A A A 09...B A E A 00a A A 00d A AB A A A 02a A AB A A A A A A A 022a...A A A A A A A 02a 9..5.A A A A A A A A 0..2.B A A A A A 02a A A 02a..09.A A A A A A A A A 0a B A A A A 02a A A A A A 02a A A A A 02a A 0a A 02a..0.A 00a A A A 022a A AA 00a A 022a AB A A 0..0.AB 00a A AB A A A A A A A 022a..09.A A A 022a A A A A A A 02a 9...A A B A A 0a A A B B A A A a B A A 0a A B A A A B A 02 F

114 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N B A / B / B / A 0a 0..2.B A / B / B / A A 0a A / B / B / A 02a A A / B / B / A A A / B / B / A A A / B / B / A 0a 0..2.A 02a A / B / B / A 0a 0...A 02a A / B / B / A A 0a A / B / B / A A A / B / B / A 0a C 02a A / B / B / A 02a A / A / B / A A A / A / B / A A A / A / B / B A 0a A / A / B / B B A / A / B / A A A / A / B / A 02a A A / A / B / B A A / B / B / A A A / B / B / A A A / B / B / A A A / B / B / A A A / B / B / A A A / B / B / A 0a A 0a A / B / B / A A A / B / B / A 02a A A / B / B / A A 00 G

115 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N B A 02a A A 0a A H A 02a A A 02a.5.0.A K A A 00a A A L A 0a A A 00d..0.A 02a M A A B A N A 02a A B 00a A C A A A A D A 0a A 0a 5...A A 00a E A A A A F A A B A G A A A A I A A 0...A A J A A 02...A A A A A A A A 005a A A A A A A A A 02...A A A A A 0...A A A A A 02a..2.A 02a A A A A A A A A A A 00a 52...A A A A A A A A 02a..025.A A A A A A 02a A A A A A A 0..0.A A A A A A A A A A 005a H

116 INDEX CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N. CODE No. Drwg. POS. N a b c d b c a d.05 00b b a c.05 00b b A b A b a A a b.2 00a A a.0 00b A b A c b B d a.25 00b A c.9 00a b A c.05 00a.25 00b A c a.25 00b A 005a c a b A d a A c a A d a A d a.2 00a A c a A c.20 00a B c a 5.2C 00d A c a 2 5.2T 00d A 02a c a 5.2V 00c A d a A d A c I