To assist you in determining whether you have to upgrade your hydraulic elevator the following steps are recommended;
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1 Date File # EDA101.01/16 Dear Hydraulic Elevator Owner This letter is to inform you that effective March 1, 2016 there is a New Elevating Devices Code Regulation AR 192/2015 that requires all hydraulic elevators with single bottom cylinders to be replaced with a double cylinder bottom bulkhead or other safety features to prevent an accidental elevator fall should the single bottom of the cylinder fail. This Safety Order applies to all hydraulic elevators installed below ground with single bottom cylinders. Most single bottom cylinders have been in the ground for 30 years or more. The potential for catastrophic failure due to separation of a single bottom from the cylinder increases with cylinder age. While the effective date for the replacement or the installation of alternate means of safety devices is March 1, 2016 a Variance (See attached) has been issued by Alberta Municipal Affairs to allow additional time for the repairs or upgrade. To assist you in determining whether you have to upgrade your hydraulic elevator the following steps are recommended; 1. Establish when your elevator was installed and to what code was it built. 2. The elevator code requirements to have double bottom cylinder started in 1979? It would mean all hydraulic elevators prior to that date are most likely to have a single bottom cylinder. 3. Review the structural layout prints of the elevator in question to see if the prints indicate a single or double bulkhead. 4. Obtain help from your elevator contractor or consultant Once you have determined the type of cylinder you have for your elevator and the elevator was installed before 1990 please complete the attached form. If you have any questions please contact Dean McKernon at AEDARSA dean.mckernon@aedarsa.com or Dean McKernon Gord Pattison CEO AEDARSA CC Dean Bruce AMA
2 Hydraulic Elevator Single Bottom Cylinder Replacement Plan Government Elevating Device Number: Building Name: Building Address: Owners Name: Owners Address: Phone Number The Elevator Is Equipped with One of the Following Device Date Installed Name of Installer Doubled Bottom Cylinder Elevator Safeties Plunger Gripper Other Means The Elevator Will be Equipped with One of the Following Device Date to be Installed Name of Installer Doubled Bottom Cylinder Elevator Safeties Plunger Gripper Other Means Owners Name: Owner s Signature: Date: Note: Please note this information must be received by AEDARSA prior to March 1, 2017 to be able to qualify for the Variance AEDARSA will require that an inspection will be required prior to the elevator being put into operation after the alteration is made to the elevator.
3 REVIEW FORM AEDARSA SINGLE/DOUBLE BOTTOM CYLINDER CONFIRMATION BUILDING / ADDRESS: E #: S/N#: AREA: CALGARY: EDMONTON: YES/NO 1) Above Ground 2) PVC Detected 3) Altered Inspection 4) P. Engineer Verified 5) Elevator Company Verified (Name): 6) Other acceptable means (state type of means) NOTES: Documents examined: Safety Code Officer s Name (PRINT): SCO #: SIGNATURE: DATE: The information collected on this form is subject to the access and privacy provisions of the Freedom of Information and Protection of Privacy (FOIP) Act.
4 Hydraulic Cylinder Replacement Inspection Requirements Alteration Requirements 8.7 Main Code Requirement Alteration Inspection Requirement Inspection Requirements Cylinders. is to Section (n) Section 10 Where a cylinder installed, replaced, altered, or sleeved, it shall conform to (n) Where an alteration is made to the plunger or cylinder ( ), tests shall be performed as specified in: Cylinders Material. The cylinder and connecting couplings for the cylinder shall be made of materials in compliance with and For tensile, compressive, bending, and torsional loading, the cylinder and connecting couplings shall have a factor of safety of not less than 5, based on ultimate strength For pressure calculations, the cylinder and connecting coupling shall have a factor of safety not less than that calculated as specified in Cylinder Design. Cylinders shall be designed and constructed in accordance with the formula in Clearance at Bottom of Cylinder. Clearance shall be provided at the bottom of the cylinder so that the bottom of the plunger will not strike the safety bulkhead of the cylinder when the car is resting on its fully compressed buffer (see ) Safety Bulkhead. Cylinders buried in the ground shall be provided with a safety bulkhead having an orifice of a size that would permit the car to descend at a speed not greater than m/s (15 ft/min), nor less than m/s (5 ft/min). A space of not less than 25 mm (1 in.) shall be left between the welds of the safety bulkhead and the cylinder head. Safety bulkheads shall conform to A safety bulkhead shall not be required where a double cylinder is used and where both inner and outer cylinders conform to Cylinder Packing Heads. Cylinder packing heads shall conform to appropriate requirements of and Closed Cylinder and Plunger Heads. Closed heads of cylinders, and heads of plungers subject to fluid pressure, shall conform to through Closed Cylinder Heads. Closed heads of cylinders shall be only of dished seamless construction, concave to pressure, except if the bottom of the cylinder is supported, and if the cylinder is not buried Design Formulas. They shall be designed and constructed in accordance with the applicable formulas in , provided that steel heads shall in no case have a thickness less than that required for the adjoining shell Dished Seamless Heads, Convex to Pressure. Dished seamless heads, convex to pressure, if used on plungers, shall have a maximum allowable working pressure of not more than 60% of that for heads of the same dimensions with pressure on the concave side Collection of Oil Leakage. Means shall be provided to collect for removal any oil leakage from the cylinder head seals or packing gland. The amount collected before removal shall not exceed 19 L (5 gal) Cylinders Buried in the Ground Cylinders buried in the ground shall be protected from corrosion due to galvanic or electrolytic action, saltwater, or other underground conditions The methods specified in shall be considered as acceptable, provided that they (a) are designed and installed with means for monitoring and maintaining them in (m), (n), (o), (r), (s), (d) and (cc); (b) and (c) (m) Pipes, Wiring, and Ducts (3.8) (Item 2.8) (n) Guarding of Exposed Auxiliary Equipment [3.10 and (n)] (Item 2.9) (o) Numbering of Elevators, Machines, and Disconnect Switches [3.29 and (o)] (Item 2.10) (r) Disconnecting Means and Control (Item 2.11) (1) general ( , , and , (CSA-C22.1) (2) closed position ( ) (3) auxiliary contacts (CSA-C22.1) (s) Controller Wiring, Fuses, Grounding, etc.(item 2.12) (1) wiring ( and ) (2) certification ( and ) (3) capacitors or devices ( and ) (4) control and operating circuits ( and ) (5) clearances (CSA-C22.1,) (6) phase protection (3.26.5) (7) low oil protection (3.26.9) (8) grounding (2.26) (CSA-C22.1), (9) fuses ( ) (d) Top-of-Car Clearance, Refuge Space (Item 3.4) (1) top car clearance (3.4.4) (2) car top minimum runby ( ) (3) top-of-car equipment (3.4.5) (4) vertical clearance of underslung car frames (3.4.8) (5) refuge space (3.4.7) (cc) Car Speed [3.28.1(k)]. The speed of the car shall be verified with rated load and with no load, in both directions. (Item 3.30) (b) Bottom Clearance, Runby, and Minimum Refuge Space (Item 5.2) (1) bottom car clearance (3.4.1) (2) minimum bottom car runby (3.4.2) (3) maximum bottom car runby (3.4.3)
5 If the plunger is not equipped with a stop ring conforming to , the installation shall also conform to and accordance with accepted industry practices applicable to the methods (b) are effective for specific conditions where the cylinder is installed (c) provide means for checking ongoing compliance with Cylinders buried in the ground shall be provided with protection from corrosion by one or more of the following methods: (a) the cylinder shall be constructed of a material that is immune to the stated conditions (b) the cylinder shall be completely covered or encased in a material that completely surrounds the exterior surface and is immune to the stated conditions. If the space between the protective casing and the cylinder is empty, the casing must be designed to withstand a static head of water from ground level to the bottom of the cylinder, based on the manufacturer s rating of the material used (c) the cylinder shall be protected by a monitored cathodic protection system (d) the cylinder shall be protected by a means that will provide an immunity level not less than that provided by the above methods for the stated conditions Means for Relief of Air or Gas. Cylinders shall be provided with a means to release air or other gas Plunger Stops Metal Stops and/or Other Means. Metal stops and/or other means shall be provided at one end of the plunger and at the packing head end of the cylinder to prevent the plunger from traveling beyond the limits of the cylinder. The metal stops and/or other means shall be so designed and constructed as to stop the plunger traveling in the up direction at maximum speed under full load pressure, should the normal terminal stopping device (see ) fail to operate, or at a reduced speed when a terminal speedreducing device is provided as required by No running test onto the stop ring is required [see (s)] Hydraulic System. The connections to the hydraulic machine, plunger, plunger connection, couplings, plunger joints, cylinder, cylinder connecting couplings, or any other parts of the hydraulic system shall be designed and constructed to withstand, without damage, a plunger stop in accordance with Welding All welding of hydraulic jack components shall conform to Marking of Hydraulic Jack The hydraulic jack shall be permanently and legibly marked. The marking shall be visible after installation. The letters and symbols shall be stamped, etched, cast, or otherwise applied with depressed or raised letters and symbols not less than 3 mm (0.125 in.) in height with the following information: (a) the name or trademark by which the organization that manufactured the hydraulic jack can be identified (b) the manufacturer s designation of the type or model (c) year of manufacture (c) Plunger and Cylinder (Item 5.11) (1) hydraulic jack connections (a) direct-acting elevators ( ); and (b) roped-hydraulic elevators ( ) (2) plunger (a) plunger connections ( ) (b) plunger guides ( ) (3) cylinders (a) clearance bottom of cylinder ( ) (b) collection of oil ( ) (c) corrosion protection: the person or firm installing monitored cathodic protection shall demonstrate conformance with (c) Note: Items means Items in ASME A17.2
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