PPG Industries Driving Sustainability. Cindy Niekamp, Senior Vice President Tom Kerr, Vice President
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1 PPG Industries Driving Sustainability Cindy Niekamp, Senior Vice President Tom Kerr, Vice President
2 PPG Corporate Sustainability Reduce Environmental Impact Improve Employees Health Safety and Well-Being Encourage Charitable Donations and Volunteerism
3 97% of all water is salt water All water (860 miles in diameter) 1.4 Billon km 3 2.5% of all water is fresh water Fresh liquid water in the ground, lakes, swamps, and rivers (169.5 miles in diameter) 10.6 Million km 3.007% of all water is available for human use Fresh-water lakes and rivers (34.9 miles in diameter). 93,000 km 3 1 cubic kilometer = cubic meter Source: U.S. Geological Survey
4 Zircobond environmental impact for a single paint shop 380,000 showers / yr (16 Million gallons of water) Eliminates 44 truck loads of sludge / yr being put in landfills 6,500 dryer loads a year (36,000 Kwh $25K/yr) 190 homes a year (Natural Gas usage 660,000 c/m $205K/yr) Man power = less maintenance 2,600 man/hrs $100K/yr Total savings for Zircobond use: $1.40 ~ $2.40 / vehicle
5 PPG believes a sustainable world and a sustainable company are not mutually exclusive they re complementary. In 1994 PPG introduced lead-free ED6 Enviro-Prime Electrocoat Contested Resources Tin Tantalum Tungsten Gold
6 Environmentally Sustainable metal free catalyst Tin free catalyst ~ eliminates conflict minerals bismuth free catalyst ~ eliminates limited resource metals High throwpower Equivalent to PPG s hyperthrow Enviro-Prime 7000 Reduced electricity and overall product usage Optimized for environmentally sustainable paint shops Compact paint systems Thin film pretreatments Excellent appearance characteristics Segment leading smoothness
7 PPG Fiber Glass Thomas P. Kerr, Vice President
8 Fiber Glass Sustainability Alliances Light weight fiber glass composites in automotive applications reduce green house gases Active collaborations for sustainability
9 Evolution and Future of the Industry Yesterday Today Tomorrow Chopped fiber reinforced plastics for injection molded under hood & interior applications Long fiber reinforced plastic for Semi structural applications Continuous fiber reinforced plastic to improved crash worthiness in body-in-white sections
10 Fuel Economy Standards = Weight Savings PERCENT CHANGE VS % 100% 75% 50% 25% 0% -25% -50% -75% NHTSA CAFE (MPG) New Vehicle Weight Adjusted CO2 Emissions ACTUAL DATA 10% Mass Reduction ~ 5% gain in Fuel Economy kg wt. reduction ~ 10 gco 2 /km reduction 2 ENACTED REGULATION & PROJECTED DATA Every kg reduction in vehicle weight leads to additional secondary mass savings 3 Industry experts project 8%-10% overall vehicle wt. reduction by 2020 Sources: 1) EPA 04/2013; 2) PlasticsEurope 2012; 3) NHTSA 02/2013
11 Additional Growth Expected for Plastics and Composites in Vehicles Top-rated materials for achieving CAFE Standards Plastics/composite content growth in light weight vehicles Not Helpful Very Helpful Pounds Sources: PPG Marketing, DOE 2014, DuPont 08/2013
12 Real World Applications Demonstrate the Potential Sun Roof Frame* Side Mirror Bracket* B-Pillar Preform *Part photo credit : SPE Automotive Division Rear Bumper
13 PPG Industrial Coatings
14 Weight Reduction impacts the entire life cycle of the vehicle Reduced raw materials mining and shipping Reduced raw material processing Reduced energy consumption in manufacturing Improved vehicle efficiency and GHG emissions Reduced recycling at the end of the vehicles life
15 Pretreatment PPG Spectracron ZRC for Underbody Reduces vehicle weight Allows movement to thinner gauge high strength steel Enables up to 50% weight reduction on automotive parts Can replace heavier anti-chip coatings on underbody components Sustainable vehicle life improvement Meets longer vehicle life industry initiative Prevents base metal corrosion in extended vehicle testing Exceptional adhesion and corrosion resistance over welds Proven technologies Continued Innovation
16 Liquid Coatings PPG Duranar polymer for Trim Vehicle light weighting - Aluminum Replace stainless and heavy alloys Applied on high speed coil line 100% transfer efficiency Ultradurable 35 years of weathering data Chemical and Etch Protection High ph resistance Sustainable & Light weighting
17 PPG Silica Products
18 Silica lowers tire rolling resistance, improves fuel efficiency Fuel is required to overcome resistance forces: Air Resistance (AR) Internal Friction (FR) Rolling Resistance (RR) Tire rolling resistance accounts for ~20% of total resistance forces acting on a car traveling at 60 mph Rolling Resistance Speed Air Internal Friction Precipitated silicas help lower tire rolling resistance by up to ~30%, improving vehicle fuel efficiency by up to ~7%
19 Silica is low rolling resistance technology of choice Highly dispersible (HD) silica + silane coupling agent key to tread performance PPG s Hi-Sil highly dispersible (HD) silicas help enable Lower rolling resistance for improved fuel efficiency Better traction for improved safety and handling But use of silica and silane not without challenges Maintaining tire wear resistance has been a challenge Manufacturing productivity, waste & VOC emissions PPG is expanding capacity for Hi-Sil silicas, in particular for HD silica grades useful in tire tread applications Hi-Sil is a registered trademark of PPG Industries Ohio, Inc.
20 Agilon performance silica provides additional benefits Portfolio of unique silica-based fillers; patented chemistry & process Builds on performance benefits of silica-filled tire tread compounds While providing manufacturing benefits Reduces mixing complexity Reduces waste generation Enables higher throughput & lower energy use Eliminates nearly all alcohol-related VOC emissions Fuel Efficiency Treadwear - HD Silica - Agilon Traction Agilon performance silicas improve tire performance, while also improving manufacturing productivity and environmental footprint; TWO NEW COMMERCIAL GRADES Agilon is a registered trademark of PPG Industries Ohio, Inc.
21 Automotive Product Offerings PPG will continue to focus on developing sustainable products for all of its automotive applications
22 Thank You Questions? Q & A Panel Cindy Niekamp Senior Vice President Automotive Coatings Tom Kerr Vice President Fiberglass Kevin Braun Vice President Industrial Coatings Jim Stutelberg Vice President Americas Automotive Coatings Jim Faller Global Director Sales & Marketing Silica Products
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