EVONIK for Automotive Materials and Innovations forlight Vehicles of Today and Tomorrow

Transcription

1 Poland Auto Event 2014 Zawiercie, May EVONIK for Automotive Materials and Innovations forlight Vehicles of Today and Tomorrow Bojan Georgiev Automotive Industry Team Evonik Industries AG

2 1. Introduction 2. Evonik for Automotive, Innovative material solutions Selected examples page 2

3 Specialty Chemicals with particular focus on Automotive Evonik is one of the global leaders in specialty chemicals Evonik products are present in virtually all products used in day-to-day life Industries supplied by Evonik are:automotive, Plastics & General Industry, Construction, Electronics & Telecommunication, Environment & Utilities, Agriculture, Food, Personal Care, Metal, Mining, Oil & Gas, Pharma & Healthcare, Paint & Coating, Pulp, Paper & Packaging, etc. Market-oriented research and development Evonik is Partner of the Automotive Industry with innovative & high performance material solutions page 3

4 Evonik Industries - Power to Create One of the global leaders in specialty chemicals Evonik global leader in specialty chemicals, more than 150 years competence Evonik formed 2006 from previous Degussa, Evonik headquarter Essen/Germany Evonik today with > 100 production sites in 24 countries Evonik sales 2013 approx. 13 bn, thereof automotive approx. 2bn Evonik Employees > 33, page 4

5 Evonik Structure Evonik Industries Executive Board Dr. Klaus Engel Ute Wolf Patrik Wohlhauser Thomas Wessel Chairman of the Executive Board Chief Financial Officer Chief Operating Officer Chief Human Resources Officer Segments Consumer, Health & Nutrition Resource Efficiency Specialty Materials Services Business Units Health & Nutrition Consumer Specialties Inorganic Materials Coatings & Additives Performance Polymers Advanced Intermediates Site Services Evonik Business Services Evonik business units with automotive products page 5

6 Evonik - A worldwide presence & Location of Automotive Teams Global Automotive Team Local Automotive Teams AIT EEU AIT US AIT S-Korea AIT HQ AIT Japan AIT India AIT China AIT SA page 6

7 Evonik Industries Moving forward: Geared to megatrends Megatrend = a big, far-reaching, and sustained trend. Besides climate change and scarcity of resources, biggest impact and enormous challenges on automotive have... Resource Efficiency & Sustainability Globalization & Future Markets Changing demographics & Evolution of Mobility Dynamic Technology & Innovation Evonik Power to Create Automotive material innovations for environmental friendly and sustainable mobility. page 7

8 Evonik s key innovation fields, Material solutions for complete vehicle Fuel Saving and Emission Reduction Lightweight Design Surface Technologies Lighting Technologies Rolling Resistance High vinyl S-SBR / BR HD-Silica / Silane E-SBR / Carbon Black Abrasion Resistance Wet Grip! choice of materials and automotive solutions only! page 8

9 1. Introduction 2. Evonik for Automotive, Innovative material solutions Selected examples page 9

10 Evonik s Key Innovation Fields for Automotive Solutions And choice of references as highlighted on next pages Fuel Saving and Emission Reduction Lightweight Design Surface Technologies Lighting Technologies Oil & Hydraulic Additives Green Polymers Fuel Additives, De-NOx Silica-Silane Technology for Green Tires SCR System Components Low Friction Parts High Temp. Mechan. Parts Li-Ion Battery Cells Compon. Hybrid Parts Pillar Covers Polymeric Glazing Components for Adhesives, Resins, Sealants, Foams, Coating Metal Replacement Tubing Systems Rapid Technologies Sandwich Composites Thermoplastic Composites Non-Transparent Automotive Applications Heat Reflective Surfaces Films for Interiors Antiscratch Additives PUR Spray Skins Automotive Coating Corrosion Protection Matting & Smooth. Agents Additives for Silicone Gaskets Rear Lights Headlamp Lenses Light Pipe Elements Interior Ambient Lighting page 10

11 Oil Additives: Performance & efficiencyenhancing High-performance additives and synthetic base oils for optimized automotive and industrial lubricants and fuels Additives for lubricants to influence viscosity, friction and paraffin crystallization at high or low temperatures Energy-efficient and high performance oil additives for engines, transmissions, hydraulic systems, and fuels such as biodiesel and heavy fuel oil Additives for refineries to increase oil yield and improve the quality of refinery waxes Synthetic base oils for synthetic automotive and industrial gear oil formulations such as heavy duty axle oils, manual transmission fluids and wind turbine gear oils VISCOPLEX VISCOBASE Fuel Saving page 11

12 New Silica-Silane Reinforcing System for Fuel-efficient Tires Challenge Request of the automotive industry to improve fuel efficiency and reduce the CO 2 emission (tires account for 20-30% of total fuel consumption); Tire labeling is being implemented in most regions; Increasing awareness of the consumers regarding performance and fuel consumption. Solution Use of precipitated silica products in tire rubber / ULTRASIL Use of silanes COUPSIL, Si 75, Si-M Benefits Reduced rolling resistance Reduced fuel consumption up to 8% less Improved wet-grip, thus improved safety Excellent rating in tire-labeling Fuel Saving page 12

13 Superior Performance and Balanced Properties of PMMA Glazing Characteristics Light Transparent Safe Benefits % weight reduction compared to glass Good stiffness compared to PC Excellent acoustic properties Outstanding UV and weathering resistance Impact resistance by special PLEXIGLAS Glass character in visible appearance Less fuel consumption, reduced CO 2 Improved driving dynamics Good options for functions integration Lightweight Design page 13

14 Hybrid dashboard carrier / cross car beam VESTAMELT Structural adhesive Characteristics Binder between plastics and/or metals Modified, crosslinkable polyamide based adhesive Good affinity to metal surfaces Excellent resistance to heat and to mechanical stress Example hybrid cross car beam MB: 50% weight of previous St beam Noise reduction & functional integration System costs competitive through 1 step production process Benefits Reduced costs and reduced weight of produced hybrid parts Improved torsional stiffness of structural parts Increased energy absorption and crash resistance Reduced CO 2 emission Lightweight Design page 14

15 VESTAMID for multi-layer fuel lines meeting emission regulations globally Characteristics Plastic multi-layer tubing (MLT) including a barrier layer Fuel permeation reduced by 95 % and more Operating temperature up to 130 C and above Ready to install at the OEM due to plastic quick connectors Benefits MLT7440 Meets the most stringent hydrocarbon emission regulations Efficient manufacturing by co-extrusion and thermoforming 30% lighter than rubber hoses and metal tubing systems EvonikMLTs are in use at all global OEMs VESTAMID (PA12) VESTAMID Adhesive EVOH VESTAMID Adhesive NEOFLON (EFEP) Lightweight Design page 15

16 ROHACELL High Performance Structural Foam for Sandwich Composites Characteristics Outstanding mechanical strength at low density Thermal stable up to 230 C Usable for RTM at elevated temperatures or pressures Easy to machine or thermoshape Benefits Saving production time & costs by short thermoshaping and short curing cycles High potential for weight reduction, together with CFRP up to - 70 % vs. steal - 60% vs. monolithic GFRP Lightweight Design Page 16

17 Evonik performance products for composites graphics: composite sandwich system cross section / x enlarged Thermoplastics VestaKeep VestamidHTplus PPA VestamidL PA12 Trogamid Thermosets Compimide Calidur Foam cores / for sandwich sol. Rohacell Crosslinker Vestamin Vestanat Visiomer Jayhawk TM Dianhydrides Additives, Adhesives / rheological modifier Aerosil Dynasilan Tegomer Thermoset modifier Nanopox Albipox Albidur P84 Lightweight Design page 17

18 CFRP monocoque - Superlightweight structure with Evonik performance composite materials The CFRP monocoque demonstrator includes Evonik high performance composite materials with significant benefits for: Composite & composite matrix properties Efficient composite production process and curing times Improved surface quality, minimized finishing Vehicle weight/potential for weight optimization Lightweight Design page 18

19 Adhesive Resins: Designed polymers for adhesives and sealants The Adhesive Resins Product Line designs and produces polymers for the most diverse surfaces in the adhesives and sealants industry Broad portfolio covering co-polyesters, polyacrylates, amorphous poly-α-olefins, synthetic waxes and polybutadienes enhancing our customers formulations to achieve higher performance and effectiveness. Adhesive & sealants applications in the automotive (e.g vehicle body, structure, glazing, doors, etc.), and in further industries as carpet, food, hygiene, packaging, pharma and wood industries. Sealants and sound dampening vehicle applications page 19

20 VESTANAT Excellent solutions for trims VESTANAT - Aliphatic diisocyanate monomers and polyisocyanates for the formulation of light stable polyurethane coatings and elastomers. Light Stable PUR Spray Skins: Benefits Excellent color stability Excellent haptics High durability No top-coat required Energy efficient process due to a constant moderate temperature Long lifetime of the tools Surface Technologies page 20

21 PLEXIGLAS PMMA Non-TransparentAutomotive Applications Needs High gloss, black surfaces for exterior and interior parts like pillar trims, covers, roof modules and decorative interior trims, ext. mirror housing Solution Replacement of painted metal trims through high gloss injection-moulded parts made of PLEXIGLAS Moulding Compounds Benefits High value piano-black high gloss surfaces No need of painting Reduced material costs up to - 40% Significant weight savings compared to metal parts Best UV and weatherability properties Recyclability Surface Technologies page 21

22 PLEXIGLAS / ACRYLITE PMMA leading in Vehicles Lights, PMMI Traditional exterior applications tail lamps light guides in head lamps pillar trims mirror housings truck front covers plastic roof modules rear and side spoilers As well as innovative lightguide technologies through PMMI Lighting Technologies page 22

23 Geneva 2014 Concept car XChangE with Evonik Materials Autonomous driving, consequences for interior & functions Evonik materials in misc. components. Interior Headliner ambient lighting Cockpit with illuminated cover trim Center console Displays & handles Major screen/rear, frame Illumination of displays / screens Trim headliner Exterieur Roof panel exterior skin / lighting effects Illuminated deco strip bumper front Sill trim material & illumination Spoiler rear Number plate frame Rear lights Front lights / cover (PMMA instead of PC) Lighting Technologies page 23

24 Evonik. Power to create. Thank you for your attention Contact: Eckart Ruban, Head of Automotive Industry Team tel

25 Backup & Additional info for Bojan page 25

26 Full Electric Lightweight Elise Demonstrator for Evonik material innovations Ultra light rim, 2 Exterior coating/paint 3 Friction reduced 4 Body in white with 5 Lighweight side 6 Weight reduced With ACEMATT gear oil ROHACELL structural screens Aspire tires with with VISCOPLEX foam core in PLEXIGLAS Silica/Silane technologies matrix hardener additives and VESTAMIN technology Drive energy storagye system with Evonik/Li-Tec Lithium-Ion battery cells page 26

27 Global light vehicle production Regional vehicle production forecast Regions with major light vehicle production increase until 2021 are CN, IND, BRA, RUS CN world biggest regional automotive market (light vehicles, truck), auto production growth ca. 8% p.y. IND significant vehicle production increase predicted NA light vehicle production actually running well, from 2017 expected to slightly slowing WEU production expected to recover from % CAGR 16,1 17,3 18,3 18, NA , SA 12, , WEU +2,3% CAGR 14, , , GLOBAL +4,0% CAGR EEU, incl. Russia 6,8 7, ,4% CAGR 8, , , , , ASIA +5,0% CAGR 53, , , CN auto production 20,9mn, 24% of world 2021 CN production > 30% of global production 4,6 4,8 +3,3% CAGR 5,3 5,7 5, CAGR , M vehicles Global light vehicle production estimated for 2021 with approx. 115M vehicles data source: LMC light vehicle forecast Q1/2014 page 27

28 Light vehicle production Production forecast - focus POLAND Poland light veh. production CAGR with ca. + 2% forecasted Manufacturing volume reductions > 2013, 2015 due to FIAT Seicento, Panda 169 run out Production launch FIAT 500 facelift 2015, new: FIAT 500+ in 2016, VW Crafter, misc. successor programs 2015/2016 new production volumes from models GM Opel, Volkswagen coming up Actual Ford Ka production expected to run out 2016, PL production of successor unclear WEU +2,3% CAGR EEU, incl. Russia +4,4% CAGR 12,6 13,1 14,1 14,8 15,1 6,8 7,5 8, , , POLAND +2,2% CAGR 0,8 0,6 0,6 0,9 1,0 1, CAGR , M vehicles page 28 data source: LMC forecast Q1/2014, pwc

29 AIT Market Intelligence POLAND Light vehicle OEMs Production forecast Important regional automotive market, defined by few automotive OEMs manufacturing in Poland (PL) PL in particular quite enormous automotive component exports hub to WEU / for automotive TIER1, TIER2 Important region for tooling, for electrical & plastics industry, etc. - ambitious regional incentives Light vehicle production POLAND expected with CAGR of +2% by 2021 Major OEMs are Fiat Chrysler, GM, Volkswagen Light vehicle plants Gliwice (Opel), Poznan (VW), Tychy (Fiat), Warsaw (GM) Truck/bus plants Bolechowo(Solaris), Krakow (MAN), Poznan (MAN), Slupsk(Scania), Wroclaw (Jelcz) Engine plants production forecast vehicles p.y POLAND light vehicle production by OEM Warsaw 0 Fiat Chrysler Automobiles Ford Group General Motors Group Volkswagen Group data source: LMC light vehicle forecast Q1/2014, KPMG Page 29

30 AIT Market Intelligence Automotive Industry in POLAND Selected automotive locations (locations here not complete!) Automotive standards & specs & material sourcing regs basically given by OEM headquarters BUT: Regional sourcing more and more usual at OEMs with regional manufacturing -> need for expansion of Evonik contacts/network and business development with Poland automotive industries -> upcoming vehicle productions with SOP 2016/2017ff evtl. relevant Warsaw source: Polish information and foreign investment agency Page 30

31 Evonik automotive industry footprint Innovative materials for automotive modules & components Through complete vehicle Evonik - innovative material solutions for automotive modules & components: materials for misc. exterior panels, trim, etc. misc. (body) coating materials materials for interior - dashboard, consoles, seats, M materials for glazing engine & driveline lubricant additives materials for rearlights fuel additives for gasoline, diesel misc. materials for composites & sandwich materials for headlights chassis systems tubes, airducts, mechanical, etc. materials for semi-structural body components materials for rolling resistance reduced tires components for structural bonding, sealing, dampening, underbody lightweight body structure materials page 31