Precision Gearbox Catalog. Power. Precision. Partnership. тел. :+7(495)

Transcription

1 Precision Gearbox Catalog Power. Precision. Partnership.

2 Our offered product range includes numerous innovative, technologically mature, and highly reliable gearbox solutions for your power transmission, automation, or precisely controlled motion applications. The 5 standard planetary gearbox series we offer cover a wide range of applications from the highest precision to the highest performance. As a technology partner, we also provide customized solutions; specialized, custom designed gearboxes. Please contact us with any questions about the new catalog, our products, or services we appreciate every opportunity to assist and meet your automation, precise motion and power transmission requirements. Power. Precision. Partnership. Editorial

3 2 Power at a high level. Our quality. Your satisfaction is our measuring stick that s why the quality of our products and services is always our top priority. With our quality and environmental policy we secure and expand our economic success in the international marketplace. AT A GLANCE: > Goal oriented. We declare concrete quality goals under the responsibility of the management and involvement of all employees as well as consideration of the quality of work. > Committed. We put emphasis on a highly motivated and qualified team. In addition to training and instruction, our employees receive authority as well as responsibility for their activities. > Consistent. We are in a process of continuous improvement and we connect the large steps of innovation with the small steps of continual optimization. > Verifiable. We maintain and document a comprehensive quality and environment management system that comprises all phases of the rendering goods and services. All regulations relevant to the standards are described in the documentation according ISO 900: 2008; ISO 400 of the QM/EM system. Quality

4 3 Globally active for you. Our network. Our high standard in product quality, support and service is appreciated internationally: With over 20 representatives and branches, we are represented in all important industrial nations. We manufacture our products exclusively in Germany. In the USA and China, our assembly factories serve regional markets, guaranteeing a high level of flexibility for adaptations as well as the shortest delivery times. Network

5 4 Simply greater benefit. Our service. Neugart Calculation Program The Neugart Calculation Program (NCP) lets you assemble the optimal motor and gearbox combination with just a few clicks and thus save acquisition and operating costs. The intuitive user interface guides the user through the application. The look and feel design can be learned in just a short time. You can start straight away. NCP gives you access to virtually all of the conventional motors on the market and a large number of applications like pinions, spindles, belts, conveyors, rotary tables, slider cranks, and winders. Dynamics and load data are depicted as graphs in each stage. You can then see in real time whether the components you have selected are suitable or not. Your benefits at a glance: > User friendly input & output values at a glance > Free design tool available for download > Offline mode also without administrator rights > Simple input options for complex, predefined applications > Extensive database containing over,000 motors > Plausibility check on the entered values > Documentation of all calculation steps > Information can be output in seven different languages > Online access to dimension sheets and CAD files Neugart offers free NCP training courses at regular intervals. Service

6 5 New online services, new options. Tec Data Finder With just a few clicks, the Tec Data Finder (TDF) generates all of the information relevant to your gearbox. This includes the specific technical and geometrical data in the form of a dimension sheet as well as the CAD models in all of the usual formats. At the same time, the gearbox geometry can be adapted and tuned directly to your specific motor. This is based on a comprehensive motor database or on manual entries of individual connection measurements. In addition, the gearbox data can also be downloaded directly from the dimension sheet and CAD database without the advance selection of a specific motor. Your benefits at a glance: > User friendly entries via dropdown fields > Free online tool > Comprehensive motor database (over,000 motors) > Plausibility check on motor and gearbox flange geometries > Power user access for even faster access > Output of the complete product code for fast quote requests > Information can be output in seven different languages Service

7 6 Perfection in every detail. Our products. Powerful and efficient: Our precision planetary gearboxes. Whether in machine tools or diecasting machines, in packaging, printing and textile machines, in automation technology or in robotic painting systems: Our precision planetary gearboxes are ideally suited for numerous applications. We offer much more than just standard. The highquality drive elements are continuously being further developed. Innovative and individual: Our specialized gearboxes. Compact form and high performance, special construction requirements, food grade certification or individual design: We fulfill even your most complex requirements in all sectors of machine building. The qualified specialists of our engineering department design gearbox solutions and systems. According to your performance, price and quality needs. Your benefit from innovation: We utilize our experience and at the same time take advantage of new developments, integrating them into our customer solutions. Reliable and highly precise: Our gear parts. We offer you numerous additional components relating to drive technology. Perfect for your needs and demands. WE OFFER > A broad product range standard gearboxes and custom made gearboxes. > 5 strong standard model series many options. > Custom made gearboxes individually customized to your needs. > High quality and flexibility with optimal delivery times. Perfection

8 7 Achieve your goal faster: Our program at a glance. You no longer need to perform timeconsuming searches of detailed information: Utilize our easytouse quick selection to select the products you need. In this overview you will find a direct comparison of the key features of our products. Economy gearboxes backlash bearing load PLE PLQE PLPE PLHE PLFE WPLE nominal output torque running noise speeds torsional stiffness protection class wide range of ratios WPLQE WPLPE Precision gearboxes backlash bearing load nominal output torque running noise speeds torsional stiffness protection class wide range of ratios PSN PLN PSFN PLFN WPLN WGN Standard Excellent Performance classes

9 8 Always an individual solution. Customerspecific solutions such as planetary, spur and bevel gearboxes as well as any combination of these types of gearing. Our qualified and experienced engineering employees ensure that the latest research and developments are used in the design of customized drive solutions. Using modern design and development tools, applications from all areas of system design (for instance, printing presses, handling systems, diecast machines and robot painting systems), medical engineering and model building are realized. For new perspectives. Custom made gearboxes some examples An extraordinary challenge: A flatprofile, compact gearbox in a right angle configuration for a revolving door application. Searching for the optimum: Planetary offset gearbox for a painting robot Custom made gearboxes

10 9 Our Hygienic Design gearbox is unlike any other stainless steel gearbox. The new HLAE series is our logical answer to the demands of the pharmaceutical and food processing industry and meets all major certification requirements. Cleaning the machine is the most basic necessity for the end customer. Dirt residue contaminated with germs or microbacteria tend to accumulate at edges, in corners and pockets. Our geometry guarantees optimum cleaning properties and maximum hygiene, which is attested by the corresponding certifications. Initially Issued: /26/204 Certificate No.: 8 3A Sanitary Standards, Inc. Replacement Parts and System Component Qualification Certificate This Is To Acknowledge That Neugart GmbH Keltenstrasse 6, 7797 Kippenheim GERMANY Has successfully met the requirements of the Replacement Parts and System Component Qualification Certificate program for: 3A Sanitary Standards, Number(s): 7, 2306, 403, 730, 750 Type of Part(s): RPSCQC for NonProduct Contact Gearboxes Model Designations: Both CIP and COP Models: HLAE070, HLAE090, and HLAE0. Valid through: December 3, 205 Executive Director, 3A Sanitary Standards, Inc. ***** The issuance of this certificate is based upon the voluntary certification, by the applicant for it, that the replacement parts for the equipment herein listed comply with the applicable provisions of the currently effective 3A Sanitary Standard(s). Legal responsibility for compliance is solely that of the holder of this Certificate. 3A Sanitary Standards, Inc. does not warrant that the holder of a certificate at all times complies with the applicable provisions of the said 3A Sanitary Standard(s). This in no way affects the responsibility of 3A Sanitary Standards, Inc. to take appropriate action in such cases in which evidence of nonconformance has been established. Next TPV Inspection/Report due: October 209. The HLAE is the world s first Hygienic Design planetary gearbox to be certified by 3A RPSCQC. Users are therefore assured that the product design has been optimized for their application. This product, which caters to the requirements of this specific industry, is suitable for a wide range of applications. Filling/dosing units Slicer Hygienic conveyor drives Agitating machines/cone mixers Capsule filling systems Centrifuges Detailed information can be found in our HLAE brochure and at: Hygienic Design

11 0 Decidedly different: NEUGART for good reason! CONVINCE YOURSELF: > Our products Put your trust in the highest level of performance Made in Germany: In our wellbalanced portfolio you will find the right product for your needs. And our certified quality management system ensures that our complaint costs remain below 0.3%. > Our value for money Powerful, efficient and innovative: We create forwardlooking solutions in gearbox technology high quality at reasonable prices. NEUGART distinguishes itself with advanced, innovative technology, with highprecision production technology and has been doing so for decades. Worldwide, renowned customers put their trust in our vast experience. For decisionmakers

12 > Our delivery times With strong investment in our site and continuous improvement of our processes, we achieve delivery reliability of over 99%. In some situations we can deliver within 24 or 48 hours. > Our networks We are represented in all important markets with local companies. Our internal information network and the business software we use ensure smooth internal communication and optimally coordinated business processes. > Our presales and aftersales service We accompany you with a wide range of services from NCP, our free calculation tool, to the NEUGART dimension sheet and product finders to our integrated, certified claims management. Our precise planetary gearboxes, our experience in the construction of specialized gearboxes and our expertise in the production of customerspecific gearing parts are highly sought after in national and international markets. We can provide you with good reasons to make a decision for NEUGART now. For decisionmakers

13 2 The economy gearboxes PLE The base of the economy gearbox with round output flange 4 9 PLQE The base of the economy gearbox with square output flange PLPE More flexibility at the output and for higher radial loads 26 3 PLHE Our series is characterized by high radial and axial forces PLFE The flange gearbox with extremely short total length WPLE The angular gearbox of the PLE series with round output flange WPLQE The angular gearbox of the PLE series with square output flange WPLPE The angular gearbox of PLPE series 56 6 Editorial Quality + Networks 2 3 Service NCP + Tec Data Finder 4 5 Perfection + Performance classes 6 7 Custom made gearboxes + Hygienic Design 8 9 For decisionmakers 0 Table of contents

14 The precision gearboxes 3 PSN Silent with optimized synchronization PLN High output torques and compact PSFN Silent with optimized synchronization and for high radial loads PLFN High output torques and for high radial loads WPLN The right angle shaft gearbox of PLN series 86 9 WGN The hollow shaft angular gearbox Product code 98 0 Output flange design Input design Technical background 09 0 Contact 2 Table of contents

15 4 The base of the economy gearbox with round output flange The PLE is the perfect economy alternative to our precision lines. We have specifically designed this planetary gearbox for all applications in which a particularly low backlash is not necessarily the main focus. Low backlash High output torque the industry s highest torque density Balanced motor pinion High efficiency 24 ratios 3: to 52: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options PLE Economy Line

16 5 Technical data page 6 2 Dimensions page 9 3 Product code page 98 4 Input design universal flange page 06 5 Input design input shaft page 08 6 Technical background page 09 7 Dimensioning / Calculation 8 CAD drawings, тел. :+7(495) Dimension sheets

17 6 PLE Technical data Gearbox characteristics PLE040 PLE060 PLE080 PLE20 PLE60 Z (2) Service life t L h 30,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease Klüber ISOFLEX TOPAS L 32 N Installation position S Standard backlash j t arcmin Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg Any < 5 < 0 < 7 < 7 < 6 < 9 < 2 < 9 < 9 < 0 2 < 22 < 5 < < , S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads PLE040 PLE060 PLE080 PLE20 PLE60 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PLE040 PLE060 PLE080 PLE20 PLE60 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

18 PLE Technical data 7 Output torques PLE040 PLE060 PLE080 PLE20 PLE60 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

19 8 PLE Technical data Output torques PLE040 PLE060 PLE080 PLE20 PLE60 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PLE040 PLE060 PLE080 PLE20 PLE60 i () Z (2) (6) 3400 (6) 350 (6) (6) 3500 (6) 450 (6) (6) 3500 (6) 700 (6) (6) (6) 3500 (6) (6) 3500 (6) 600 (6) (6) 900 (6) (6) 800 (6) (6) 20 2 Average thermal input speed at T 2N and S (4)(5) n N min (6) (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

20 D22 PLE Dimensions 9 L L22 L2 L3 G B L4 L5 L6 Z Q3 H D2 D26 D20 D3 D4 D5 D6 D L2 L7 D23 G3 L20 Drawing corresponds to a PLE060 / stage / output shaft with feather key / mm clamping system / motor adaptation one part / B5 flange type motor Geometry* PLE040 PLE060 PLE080 PLE20 PLE60 Z () Pitch circle diameter output D Shaft diameter output D3 h Shaft collar output D Centering diameter output D5 h Housing diameter D mounting thread x depth G 4x M4x6 M5x8 M6x0 M0x6 M2x Housing length L Shaft length output L Centering depth output L Clamping system diameter input D26 More information on page 99 Total length L Motor shaft diameter j6/k6 D20 Max. permissible motor shaft length L20 Min. permissible motor shaft length Centering diameter input D2 The dimensions vary with the motor/gearbox fl ange. Centering depth input L2 The input fl ange geometries can be retrieved for each specifi c motor Pitch circle diameter input D22 in the Tec Data Finder Motor flange length L22 Diagonal dimension input D23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) A 3 x 3 x 8 A 5 x 5 x 25 A 6 x 6 x 28 A 8 x 7 x 40 A 2 x 8 x 65 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M3 x 9 M5 x 2.5 M6 x 6 M0 x 22 M6 x 36 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

21 20 Formerly PLE The base of the economy gearboxes with square output flange The PLE series with square output flange. A powerful alternative for additional higher radial and axial loads. Low backlash High output torque the industry s highest torque density Balanced motor pinion High efficiency 24 ratios 3: to 52: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options PLQE Economy Line

22 2 Technical data page 22 2 Dimensions page 25 3 Product code page 98 4 Input design universal flange page 06 5 Input design input shaft page 08 6 Technical background page 09 7 Dimensioning / Calculation 8 CAD drawings. тел. :+7(495) Dimension sheets

23 22 PLQE Technical data Gearbox characteristics PLQE060 PLQE080 PLQE20 Z (2) Service life t L h 30,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position S Standard backlash j t arcmin Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg Any < 0 < 7 < 7 < 2 < 9 < 9 2 < 5 < < S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads PLQE060 PLQE080 PLQE020 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PLQE060 PLQE080 PLQE20 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle. and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m. measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max 50 C

24 PLQE Technical data 23 Output torques PLQE060 PLQE080 PLQE20 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

25 24 PLQE Technical data Output torques PLQE060 PLQE080 PLQE20 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PLQE060 PLQE080 PLQE20 i () Z (2) 4500 (6) 3400 (6) 3400 (6) (6) 3450 (6) 3500 (6) (6) 3500 (6) (6) 3500 (6) (6) 3500 (6) (6) (6) Average thermal input speed at T 2N and S (4)(5) n N min Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

26 PLQE Dimensions 25 L L22 L2 L3 L4 Z D2 B D7 D6 L5 L6 Q3 D22 H D2 D26 D20 D3 D4 D5 D Q L2 L20 L8 L7 D23 G3 Drawing corresponds to a PLQE080 / stage / output shaft with feather key / 9 mm clamping system / motor adaptation one part / B5 flange type motor All other variants can be retrieved in the Tec Data Finder at Geometry* PLQE060 PLQE080 PLQE20 Z () Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 h Shaft collar output D Centering Ø output D5 h Housing diameter D Diagonal dimension output D Flange cross section output Q Housing length L Shaft length output L Centering depth output L Flange thickness output L Clamping system Ø input D26 More information on page 99 Total length Motor shaft diameter j6/k6 L D20 Max. permissible motor shaft length L20 Min. permissible motor shaft length Centering Ø input Centering depth input Pitch circle diameter input D2 L2 D22 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder at Motor flange length L22 Diagonal dimension input D23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) A 5 x 5 x 20 A 6 x 6 x 28 A 8 x 7 x 40 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M5 x 2.5 M6 x 6 M0 x 22 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

27 26 For more flexibility at the output and for higher radial loads Powerful, absolutely reliable and always highly efficient: With the PLPE we have carefully followed the philosophy of our economy range for you. Of course, our new series maintains the accustomed level of Neugart quality. The flexibility at the output is a decided advantage of the PLPE series. Low backlash High output torque the industry s highest torque density Precise, easy, and flexible motor mounting Balanced motor pinion High efficiency 7 ratios 3: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options PLPE Economy Line

28 27 Technical data page 28 2 Dimensions page 3 3 Product code page 98 4 Input design input shaft page 06 5 Technical background page 09 6 Dimensioning / Calculation 7 CAD drawings, тел. :+7(495) Dimension sheets

29 28 PLPE Technical data Gearbox characteristics PLPE050 PLPE070 PLPE090 PLPE20 PLPE55 Z (2) Service life t L h 30,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position S Standard backlash j t arcmin Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg Any < 5 < 0 < 7 < 7 < 8 < 9 < 2 < 9 < 9 < S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads PLPE050 PLPE070 PLPE090 PLPE20 PLPE55 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PLPE050 PLPE070 PLPE090 PLPE20 PLPE55 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

30 PLPE Technical data 29 Output torques PLPE050 PLPE070 PLPE090 PLPE20 PLPE55 i () Z (2) Nominal output torque (3)(4) T 2N Nm , Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

31 30 PLPE Technical data Output torques PLPE050 PLPE070 PLPE090 PLPE20 PLPE55 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PLPE050 PLPE070 PLPE090 PLPE20 PLPE55 i () Z (2) (6) 3250 (6) 2650 (6) (6) 3750 (6) 2800 (6) 800 (6) (6) 300 (6) 250 (6) (6) (6) 3500 (6) (6) 2 Average thermal input speed at T 2N and S (4)(5) n N min (6) (6) 2900 (6) (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

32 D22 PLPE Dimensions 3 L L22 L2 L3 L4 Z G B L5 L6 Q3 H D2 D26 D20 D3 D4 D5 D6 D L2 L20 L7 D23 G3 Drawing corresponds to a PLPE050 / stage / output shaft with feather key / 8 mm clamping system / motor adaptation one part / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* PLPE050 PLPE070 PLPE090 PLPE20 PLPE55 Z () Pitch circle diameter output D Shaft diameter output D3 k Shaft collar output D Centering diameter output D5 h Housing diameter D Mounting thread x depth G 4x M4x8 M5x8 M6x9 M8x20 M0x20 Housing length L Shaft length output L Centering depth output L Clamping system diameter input D26 More information on page 99 Total length Motor shaft diameter j6/k6 L D20 Max. permissible motor shaft length L20 Min. permissible motor shaft length Centering diameter input D2 Centering depth input L2 Pitch circle diameter input D22 Motor flange length L22 Diagonal dimension input D23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder A 4 x 4 x 4 A 5 x 5 x 25 A 6 x 6 x 32 A 0 x 8 x 50 A 2 x 8 x 70 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M4 x 0 M5 x 2.5 M8 x 9 M2 x 28 M6 x 36 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

33 32 This series is characterized by high radial and axial forces Neugart stands for innovative and futureoriented solutions in the field of gearbox technology. Our latest example: The new PLHE. In this series, the timeproven economy gearing technology is combined with the output flange geometry of our precision gearboxes. Thus, the PLHE offers premium performance in terms of radial and axial forces. Low backlash High output torque the industry s highest torque density Precise, easy, and flexible motor mounting Balanced motor pinion High efficiency 6 ratios 3: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options PLHE Economy Line

34 33 Technical data page 34 2 Dimensions page 37 3 Product code page 98 4 Input design input shaft page 06 5 Technical background page 09 6 Dimensioning / Calculation 7 CAD drawings, тел. :+7(495) Dimension sheets

35 34 PLHE Technical data Gearbox characteristics PLHE060 PLHE080 PLHE20 Z (2) Service life t L h 30,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position S Standard backlash j t arcmin Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg Any < 0 < 7 < 7 < 2 < 9 < S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads PLHE060 PLHE080 PLHE20 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PLHE060 PLHE080 PLHE20 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

36 PLHE Technical data 35 Output torques PLHE060 PLHE080 PLHE20 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

37 36 PLHE Technical data Output torques PLHE060 PLHE080 PLHE20 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PLHE060 PLHE080 PLHE20 i () Z (2) 2950 (6) 2450 (6) 250 (6) (6) 2700 (6) 2400 (6) (6) 3250 (6) 2600 (6) (6) (6) (6) 4000 (6) 3050 (6) 9 Average thermal input speed at T 2N and S (4)(5) n N min (6) 3200 (6) (6) (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

38 PLHE Dimensions 37 D7 L L22 L2 L7 L3 L4 Q3 D2 D22 D2 D26 D20 D3 D4 D5 D6 D Q L2 D23 G3 L20 L8 Drawing corresponds to a PLHE060 / stage / smooth output shaft / mm clamping system / motor adaptation one part / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* PLHE060 PLHE080 PLHE20 Z () Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 k Shaft collar output D Centering diameter output D5 g Housing diameter D Diagonal dimension output D Flange cross section output Q Housing length L Shaft length output L Centering depth output L Flange thickness output L Clamping system diameter input D26 More information on page 99 Total length Motor shaft diameter j6/k6 L D20 Max. permissible motor shaft length Min. permissible L20 motor shaft length Centering diameter input D2 Centering depth input L2 Pitch circle diameter input D22 Motor flange length L22 Diagonal dimension input D23 Mounting thread x depth G3 4x Flange cross section input Q3 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder Output shaft with feather key (DIN 6885 T) A 5 x 5 x 25 A 6 x 6 x 28 A 0 x 8 x 50 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M5 x 2.5 M8 x 9 M2 x 28 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

39 38 The flange gearbox with extremely short total length High output torque, high torsional rigidity and moderate backlash: The PLFE series is impressive in many aspects. The economy flange gearboxes combine the compactness of our PLFN with the economic aspects of the PLE gearboxes. Low backlash High output torque the industry s highest torque density Highest torsional stiffness Precise, easy, and flexible motor mounting Balanced motor pinion High efficiency 6 ratios 3: to 00: Low noise Consistent quality (ISO 900 and 400) Output flange according to EN ISO 9409 Direction of rotation equidirectional Operable in any mounting position Lifetime lubrication Numerous options PLFE Economy Line

40 39 Technical data page 40 2 Dimensions page 43 3 Product code page 98 4 Input design input shaft page 06 5 Technical background page 09 6 Dimensioning / Calculation 7 CAD drawings, тел. :+7(495) Dimension sheets

41 40 PLFE Technical data Gearbox characteristics PLFE064 PLFE090 PLFE0 Z (2) Service life t L h 30,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position S Standard backlash j t arcmin Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg Any < 0 < 7 < 7 < 2 < 9 < S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads PLFE064 PLFE090 PLFE0 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PLFE064 PLFE090 PLFE0 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

42 PLFE Technical data 4 Output torques PLFE064 PLFE090 PLFE0 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

43 42 PLFE Technical data Output torques PLFE064 PLFE090 PLFE0 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PLFE064 PLFE090 PLFE0 i () Z (2) 3950 (6) 2800 (6) 2350 (6) (6) 3000 (6) 2550 (6) (6) 3550 (6) 2700 (6) (6) (6) (6) 4000 (6) 2850 (6) 9 Average thermal input speed at T 2N and S (4)(5) n N min (6) 300 (6) (6) (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

44 PLFE Dimensions 43 L PLFE064 PLFE PLFE L22 L2 L3 L D5 D7 Q3 D22 D2 D26 D20 G2 L0 D0 D D2 D3 D4 L2 L20 D6 L8 D23 G3 Drawing corresponds to a PLFE0 / stage / fl ange output shaft with dowel hole / 24 mm clamping system / motor adaptation one part / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* PLFE064 PLFE090 PLFE0 Z () Centering diameter output shaft D0 H Pitch circle diameter output shaft D Centering diameter output shaft D h7 Centering diameter output flange D Flange diameter output D Mounting bore output D x x x45 Pitch circle diameter output flange D Flange thickness output L Centering depth output shaft L Centering depth output shaft L Centering depth output flange L Output flange length L Clamping system diameter input D26 More information on page 99 Total length Motor shaft diameter j6/k6 L D20 Max. permissible motor shaft length L20 Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input D2 L2 D22 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder Motor flange length L22 Diagonal dimension input D23 Mounting thread x depth G3 4x Flange cross section input Q3 Flange output shaft with dowel hole (EN ISO 9409) Dowel hole at 2 o,clock position Dowel hole x depth D5 H7 5x6 6x7 6x7 Number x thread x depth G2 7xM5x7 7xM6x0 xm6x2 E OP 27 () Number тел. of stages :+7(495) * Dimensions in mm

45 44 The right angle gearbox of the PLE series with circular output flange The WPLE is the logical refinement of our PLE series. This right angle gearbox series was designed especially for spacesaving installation in a rightangle position of the motor/gearbox combination. Low backlash High output torque the industry s highest torque density Precise, easy and flexible motor mounting Balanced motor pinion High efficiency 24 ratios 3: to 52: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options WPLE Economy Line

46 45 Technical data page 46 2 Dimensions page 49 3 Product code page 98 4 Technical background page 09 5 Dimensioning / Calculation 6 CAD drawings, тел. :+7(495) Dimension sheets

47 46 WPLE Technical data Gearbox characteristics WPLE040 WPLE060 WPLE080 WPLE20 Z (2) Service life 20,000 t L h Service life at T 2N x , Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 54 S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position Any < 2 < 6 < 3 < S Standard backlash j t arcmin < 25 < 8 < 5 < 3 2 < 28 < 2 < 7 < Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg Angle stage: Uncoated aluminum S Standard housing surface Planetary stage: Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads WPLE040 WPLE060 WPLE080 WPLE20 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia WPLE040 WPLE060 WPLE080 WPLE20 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

48 WPLE Technical data 47 Output torques WPLE040 WPLE060 WPLE080 WPLE20 i () Z (2) (6) 80 (6) (6) 05 (6) (6) 30 (6) (6) 44 (6) 30 (6) 20 (6) 9 20 (6) (6) 260 (6) 2 8 (6) (6) (6) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 09 (6) Different тел. lifetime: :+7(495) 0, h at T2N

49 48 WPLE Technical data Output torques WPLE040 WPLE060 WPLE080 WPLE20 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds WPLE040 WPLE060 WPLE080 WPLE20 i () Z (2) (6) 3500 (6) 2850 (6) (6) 3550 (6) 2950 (6) (6) 3600 (6) 3050 (6) (6) 3500 (6) (6) 3500 (6) (6) 3250 (6) 2950 (6) (6) 3850 (6) 3050 (6) (6) 3500 (6) (6) 3450 (6) (6) 3500 (6) 20 2 Average thermal input speed at T 2N and S (4)(5) n N min (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

50 WPLE Dimensions 49 D6 D5 D4 D3 Z G H D20 L L7 L3 L4 L5 L6 D22 D2 D26 Q3 B D L22 L23 L2 L20 D23 G3 Drawing corresponds to a WPLE080 / stage / output shaft with feather key / 9 mm clamping system / motor adaptation 2part square universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* WPLE040 WPLE060 WPLE080 WPLE20 Z () Pitch circle diameter output D Shaft diameter output D3 h Shaft collar output D Centering diameter output D5 h Housing diameter D Mounting thread x depth G 4x M4x6 M5x8 M6x0 M0x6 Total length L Shaft length output L Centering depth output L Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input Overall height D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 L23 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder Output shaft with feather key (DIN 6885 T) A 3 x 3 x 8 A 5 x 5 x 25 A 6 x 6 x 28 A 8 x 7 x 40 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M3 x 9 M5 x 2.5 M6 x 6 M0 x 22 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

51 WPLQE Economy Line 50 Formerly WPLE The right angle gearbox of the PLE series with square output flange Another alternative, a right angle with square output flange. This economy variant furthermore caters to higher radial and axial loads. Low backlash High output torque the industry s highest torque density Precise, easy, and flexible motor mounting Balanced motor pinion High efficiency 24 ratios 3: to 52: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options

52 5 Technical data page 52 2 Dimensions page 55 3 Product code page 98 4 Technical background page 09 5 Dimensioning / Calculation 6 CAD drawings, тел. :+7(495) Dimension sheets

53 52 WPLQE Technical data Gearbox characteristics WPLQE060 WPLQE080 WPLQE20 Z (2) Service life 20,000 t L h Service life at T 2N x , Efficiency at full load (3) η % Min operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 54 S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position Any < 6 < 3 < S Standard backlash j t arcmin < 8 < 5 < 3 2 < 2 < 7 < Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg Angle stage: Uncoated aluminum S Standard housing surface Planetary stage: Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads WPLQE060 WPLQE080 WPLQE20 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia WPLQE060 WPLQE080 WPLQE20 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

54 WPLQE Technical data 53 Output torques WPLQE060 WPLQE080 WPLQE20 i () Z (2) 4 40 (6) 80 (6) (6) 05 (6) (6) 30 (6) (6) 30 (6) 20 (6) (6) 260 (6) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 09 (6) Different тел. lifetime: :+7(495) 0, h at T2N

55 54 WPLQE Technical data Output torques WPLQE060 WPLQE080 WPLQE20 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds WPLQE060 WPLQE080 WPLQE20 i () Z (2) 4500 (6) 300 (6) 2850 (6) (6) 3250 (6) 2950 (6) 4 Average thermal input speed at T 2N and S (4)(5) n N min 4500 (6) 3350 (6) 3050 (6) (6) 3500 (6) (6) 3500 (6) (6) 350 (6) 2950 (6) (6) 3750 (6) 3050 (6) (6) 3500 (6) (6) 3450 (6) (6) 3500 (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

56 WPLQE Dimensions 55 D5 D4 D3 Z L D2 D26 D20 L3 L4 L5 L6 L7 D6 L8 D2 H D7 D22 Q Q3 B D L22 L23 L2 L20 D23 G3 Drawing corresponds to a WPLQE080 / stage / output shaft with feather key / 9 mm clamping system / motor adaptation 2part square universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* WPLQE060 WPLQE080 WPLQE20 Z () Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 h Shaft collar output D Centering diameter output D5 h Housing diameter D Diagonal dimension output D Flange cross section output Q Total length L Shaft length output L Centering depth output L Flange thickness output L Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input Overall height D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 L23 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder Output shaft with feather key (DIN 6885 T) A 5 x 5 x 20 A 6 x 6 x 28 A 8 x 7 x 40 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M5 x 2.5 M6 x 6 M0 x 22 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

57 56 The right angle gearbox of PLPE series An integrated formula for success: In our balanced, widerange product program, you can always find the right solution for your specific needs. The WPLPE is the intelligent right angle solution in our economy range, specially developed for spacesaving installation in rightangle position of motor/gearbox combinations. Low backlash High output torque the industry s highest torque density Precise, easy, and flexible motor mounting Balanced motor pinion High efficiency 6 ratios 3: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options WPLPE Economy Line

58 57 Technical data page 58 2 Dimensions page 6 3 Product code page 98 4 Technical background page 09 5 Dimensioning / Calculation 6 CAD drawings, тел. :+7(495) Dimension sheets

59 58 WPLPE Technical data Gearbox characteristics WPLPE050 WPLPE070 WPLPE090 WPLPE20 Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 54 S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position Any S Standard backlash j t arcmin < 2 < 6 < 3 < < 25 < 8 < 5 < 3 2 Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg S Standard housing surface Angle stage: Uncoated aluminum Planetary stage: Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads WPLPE050 WPLPE070 WPLPE090 WPLPE20 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia WPLPE050 WPLPE070 WPLPE090 WPLPE20 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

60 WPLPE Technical data 59 Output torques WPLPE050 WPLPE070 WPLPE090 WPLPE20 i () Z (2) (6) 80 (6) (6) 05 (6) (6) 30 (6) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 09 (6) Different тел. lifetime: :+7(495) 0, h at T2N

61 60 WPLPE Technical data Output torques WPLPE050 WPLPE070 WPLPE090 WPLPE20 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds WPLPE050 WPLPE070 WPLPE090 WPLPE20 i () Z (2) (6) 3000 (6) 2350 (6) (6) 350 (6) 2450 (6) (6) 3250 (6) 2600 (6) (6) 3950 (6) 300 (6) (6) 3450 (6) (6) (6) 3500 (6) 2950 (6) 9 Average thermal input speed at T 2N and S (4)(5) n N min (6) 3050 (6) (6) 3450 (6) (6) 3450 (6) (6) 3500 (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

62 WPLPE Dimensions 6 D5 D4 D3 Z L G D22 D20 Q3 L7 L3 L4 L5 L6 D6 H D2 D26 B D L22 L23 L2 L20 D23 G3 Drawing corresponds to a WPLPE090 / stage / output shaft with feather key / 9 mm clamping system / motor adaptation 2part square universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* WPLPE050 WPLPE070 WPLPE090 WPLPE20 Z () Pitch circle diameter output D Shaft diameter output D3 k Shaft collar output D Centering diameter output D5 h Housing diameter D Mounting thread x depth G 4x M4x8 M5x8 M6x9 M8x6 Total length L Shaft length output L Centering depth output L Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input Overall height D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 L23 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder Output shaft with feather key (DIN 6885 T) A 4 x 4 x 4 A 5 x 5 x 25 A 6 x 6 x 32 A 0 x 8 x 50 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M4 x 0 M5 x 2.5 M8 x 9 M2 x 28 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

63 62 Lownoise, with optimized synchronized speed The helicaltoothed precision series PSN is extremely silent and precise, and convinces with its optimized synchronized speed. Its output dimensions are compatible with those of the straightgeared PLN series. Low backlash High output torque the industry s highest torque density Precise, easy, and flexible motor mounting Balanced motor pinion High efficiency Ground and honed gearing 5 ratios 3: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options PSN Precision Line

64 63 Technical data page 64 2 Dimensions page 67 3 Product code page 98 4 Technical background page 09 5 Dimensioning / Calculation 6 CAD drawings, тел. :+7(495) Dimension sheets

65 64 PSN Technical data Gearbox characteristics PSN070 PSN090 PSN5 PSN42 PSN90 Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 65 S Standard lubrication Oil Castrol TRIBOL 800/00 OP 6 F Food grade lubrication Oil Klübersynth UH 650 OP 7 L Low temperature lubrication (8) Oil Klübersynth GH 632 Installation position Any S Standard backlash < 3 < 3 < 3 < 3 < 3 j t arcmin < 5 < 5 < 5 < 5 < 5 2 OP 8 R Reduced backlash <2 < < < < Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955R Output shaft loads PSN070 PSN090 PSN5 PSN42 PSN90 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PSN070 PSN090 PSN5 PSN42 PSN90 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

66 PSN Technical data 65 Output torques PSN070 PSN090 PSN5 PSN42 PSN90 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

67 66 PSN Technical data Output torques PSN070 PSN090 PSN5 PSN42 PSN90 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PSN070 PSN090 PSN5 PSN42 PSN90 i () Z (2) 3000 (6) 2700 (6) 2000 (6) 000 (6) 750 (6) (6) 3050 (6) 2250 (6) 250 (6) 900 (6) (6) 3700 (6) 2750 (6) 550 (6) 00 (6) (6) 2000 (6) 450 (6) (6) 900 (6) (6) 2400 (6) 550 (6) (6) 900 (6) 5 Average thermal input speed at T 2N and S (4)(5) n N min (6) 2600 (6) 650 (6) (6) 2050 (6) (6) 2200 (6) (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

68 PSN Dimensions 67 L D2 D7 L22 L2 L7 L3 L4 D22 Q3 D2 D26 D20 D3 D4 D5 D Q L2 L20 L8 D23 G3 Drawing corresponds to a PSN090 / stage / smooth output shaft / 4 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder at Geometry* PSN070 PSN090 PSN5 PSN42 PSN90 Z () Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 k Shaft collar output D Centering diameter output D5 g Diagonal dimension output D Flange cross section output Q Housing length L Shaft length output L Centering depth output L Flange thickness output L Clamping system diameter input D26 More information on page 99 Total length Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input L D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder A 5 x 5 x 25 A 6 x 6 x 28 A 0 x 8 x 50 A 2 x 8 x 65 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L A 6 x 0 x 70 Center hole (DIN 332, type DR) Z M5 x 2.5 M8 x 9 M2 x 28 M6 x 35 M20 x 42 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 Toothed output shaft (DIN 5480) W 6 x 0.8 x 8 x 6m W 22 x.25 x 6 x 6m W 32 x.25 x 24 x 6m W 40 x 2.0 x 8 x 6m Toothing width L v W 55 x 2.0 x 26 x 6m Center hole (DIN 332, type DR) Z M5x2.5 M8x9 M2x28 M6x36 M20x42 Shaft length from shoulder L C OP 26 () Number тел. of stages :+7(495) * dimensions in mm

69 68 Hightorque, compact design In our straightgeared PLN series, innovation is perfectly combined with efficiency and economy. Whether torque, robustness or precision this attractive series scores in every class. The output dimensions of this gearbox are compatible with those of the helical toothed PSN gearbox. Low backlash High output torque the industry s highest torque density Precise, easy, and flexible motor mounting Balanced motor pinion High efficiency Ground and honed gearing 5 ratios 3: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options PLN Precision Line

70 69 Technical data page 70 2 Dimensions page 73 3 Product code page 98 4 Output flange design PLScompatible page 02 5 Input design universal flange page 06 6 Technical background page 09 7 Dimensioning / Calculation 8 CAD drawings, тел. :+7(495) Dimension sheets

71 70 PLN Technical data Gearbox characteristics PLN070 PLN090 PLN5 PLN42 PLN90 Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 65 S Standard lubrication Oil Castrol TRIBOL 800/00 OP 6 F Food grade lubrication Oil Klübersynth UH 650 OP 7 L Low temperature lubrication (8) Oil Klübersynth GH 632 Installation position Any S Standard backlash < 3 < 3 < 3 < 3 < 3 j t arcmin < 5 < 5 < 5 < 5 < 5 2 OP 8 R Reduced backlash <2 < < < < Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955R Output shaft loads PLN070 PLN090 PLN5 PLN42 PLN90 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PLN070 PLN090 PLN5 PLN42 PLN90 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

72 PLN Technical data 7 Output torques PLN070 PLN090 PLN5 PLN42 PLN90 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

73 72 PLN Technical data Output torques PLN070 PLN090 PLN5 PLN42 PLN90 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PLN070 PLN090 PLN5 PLN42 PLN90 i () Z (2) 2050 (6) 950 (6) 500 (6) 850 (6) 700 (6) (6) 200 (6) 600 (6) 950 (6) 750 (6) (6) 2500 (6) 2000 (6) 050 (6) 850 (6) (6) 3550 (6) 2800 (6) 550 (6) 200 (6) (6) 3950 (6) 3200 (6) 800 (6) 450 (6) (6) (6) 2250 (6) 900 (6) (6) 3400 (6) 2450 (6) 300 (6) 000 (6) 2 Average thermal input speed at T 2N and S (4)(5) n N min 4000 (6) 4000 (6) 3000 (6) 600 (6) 250 (6) (6) 3550 (6) 2550 (6) 350 (6) 050 (6) (6) 4000 (6) 3050 (6) 600 (6) 300 (6) (6) 4000 (6) 3400 (6) 850 (6) 400 (6) (6) 2300 (6) 900 (6) (6) 200 (6) (6) 2500 (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

74 D22 PLN Dimensions 73 D2 D7 L22 L L2 L7 L3 L4 Q3 D2 D26 D20 D3 D4 D5 D Q L2 L20 L8 D23 G3 Drawing corresponds to a PLN090 / stage / smooth output shaft / 9 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* PLN070 PLN090 PLN5 PLN42 PLN90 Z () Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 k Shaft collar output D Centering diameter output D5 g Diagonal dimension output D Flange cross section output Q Housing length L Shaft length output L Centering depth output L Flange thickness output L Clamping system diameter input D26 More information on page 99 Total length L Motor shaft diameter j6/k6 D20 Max. permissible motor shaft length L20 Min. permissible motor shaft length Centering diameter input D2 The dimensions vary with the motor/gearbox fl ange. Centering depth input L2 The input fl ange geometries can be retrieved for each specifi c motor Pitch circle diameter input D22 in the Tec Data Finder Motor flange length L22 Diagonal dimension input D23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) A 5 x 5 x 25 A 6 x 6 x 28 A 0 x 8 x 50 A 2 x 8 x 65 A 6 x 0 x 70 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M5 x 2.5 M8 x 9 M2 x 28 M6 x 35 M20 x 42 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 Toothed output shaft (DIN 5480) W 6 x 0.8 x 8 x 6m W 22 x.25 x 6 x 6m W 32 x.25 x 24 x 6m W 40 x 2.0 x 8 x 6m W 55 x 2.0 x 26 x 6m Toothing width L v Center hole (DIN 332, type DR) Z M5x2.5 M8x9 M2x28 M6x36 M20x42 Shaft length from shoulder L C OP 26 () Number тел. of stages :+7(495) * Dimensions in mm

75 74 Lownoise, with optimized synchronized speed, designed for high radial forces The next generation of helicaltoothed flange gearboxes. Excellent torsional stiffness, premium dynamics, silent, optimized synchronized speed. The output dimensions of this series are compatible with those of the straight geared PLFN series. Low backlash High output torque the industry s highest torque density Highest torsional stiffness Precise, easy, and flexible motor mounting High efficiency Ground and honed gearing 2 ratios 4: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options Output flange similar to EN ISO 9409 Input and output rotate in the same direction PSFN Precision Line

76 75 Technical data page 76 2 Dimensions page 79 3 Product code page 98 4 Technical background page 09 5 Dimensioning / Calculation 6 CAD drawings, тел. :+7(495) Dimension sheets

77 76 PSFN Technical data Gearbox characteristics PSFN064 PSFN090 PSFN0 PSFN40 PSFN200 Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % Min operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 65 S Standard lubrication Oil Castrol TRIBOL 800/00 OP 6 F Food grade lubrication Oil Klübersynth UH 650 OP 7 L Low temperature lubrication (8) Oil Klübersynth GH 632 Installation position Any S Standard backlash < 3 < 3 < 3 < 3 < 3 j t arcmin < 5 < 5 < 5 < 5 < 5 2 OP 8 R Reduced backlash <2 < < < < Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955R Output shaft loads PSFN064 PSFN090 PSFN0 PSFN40 PSFN200 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia PSFN064 PSFN090 PSFN0 PSFN40 PSFN200 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

78 PSFN Technical data 77 Output torques PSFN064 PSFN090 PSFN0 PSFN40 PSFN200 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

79 78 PSFN Technical data Output torques PSFN064 PSFN090 PSFN0 PSFN40 PSFN200 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PSFN064 PSFN090 PSFN0 PSFN40 PSFN200 i () Z (2) 3200 (6) 2400 (6) 800 (6) 00 (6) 750 (6) (6) 2950 (6) 2250 (6) 350 (6) 950 (6) (6) 2950 (6) 800 (6) 250 (6) (6) 700 (6) (6) 2450 (6) 550 (6) 6 Average thermal input speed at T 2N and S (4)(5) n N min (6) 900 (6) (6) 2050 (6) (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

80 PSFN Dimensions 79 PSFN064 PSFN PSFN PSFN40 PSFN L22 L L2 L3 L D7 Q3 D22 D2 D26 D20 L0 G2 D0 D D2 D3 D4 L2 L20 D6 L8 D23 G3 Drawing corresponds to a PSFN090 / stage / fl ange output shaft / 4 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* PSFN064 PSFN090 PSFN0 PSFN40 PSFN200 Z () Centering diameter output shaft D0 H Pitch circle diameter output shaft D Centering diameter output shaft D h7 Centering diameter output flange D Flange diameter output D Mounting bore output D x x x x30 Pitch circle diameter output flange D Flange thickness output L Centering depth output shaft L Centering depth output shaft L Centering depth output flange L Output flange length L Clamping system diameter Ø input D26 More information on page 99 Total length Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input L D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 Flange output shaft (EN ISO 9409) Number x thread x depth Flange output shaft with dowel hole (similar EN ISO 9409) G2 9 2x30 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder M5x7 8x45 M6x0 8x45 M6x2 2x30 M8x5 2x30 Dowel hole at 2 o,clock position Dowel hole x depth D5 H7 5x5 6x6 6x6 8x8 0x0 Number x thread x depth G2 M5x7 8x45 M6x0 8x45 M6x2 2x30 M8x5 2x30 M0x20 2x30 M0x20 2x30 D E OP 27 () Number тел. of stages :+7(495) * Dimensions in mm

81 80 Hightorque and designed for high radial forces Powerful and compact: The straightgeared PLFN gearboxes are up to the highest requirements. This gearbox series excels by premium stiffness combined with optimum performance characteristics, lower torsional backlash, and short design lengths. The output dimensions of this gearbox series are compatible with those of the helicaltoothed PSFN gearboxes. Low backlash High output torque the industry s highest torque density Highest torsional stiffness Precise, easy, and flexible motor mounting High efficiency Ground and honed gearing 3 ratios 4: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options Output flange similar to EN ISO 9409 Input and output rotate in the same direction PLFN Precision Line

82 8 Technical data page 82 2 Dimensions page 85 3 Product code page 98 4 Input design input shaft page 06 5 Technical background page 09 6 Dimensioning / Calculation 7 CAD drawings, тел. :+7(495) Dimension sheets

83 82 PLFN Technical data Gearbox characteristics PLFN064 PLFN090 PLFN0 PLFN40 PLFN200 Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 65 S Standard lubrication Oil Castrol TRIBOL 800/00 OP 6 F Food grade lubrication Oil Klübersynth UH 650 OP 7 L Low temperature lubrication (8) Oil Klübersynth GH 632 Installation position Any S Standard backlash < 3 < 3 < 3 < 3 < 3 j t arcmin < 5 < 5 < 5 < 5 < 5 2 OP 8 R Reduced backlash <2 < < < < Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955R Output shaft loads PLFN064 PLFN090 PLFN0 PLFN40 PLFN200 Z (2) Radial force for 20,000 h (4)(5) Axial force for 20,000 h (4)(5) + push / pull F r 20,000 h F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h Axial force for 30,000 h (4)(5) N F + push / pull a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) + push / pull F a Stat Moment of inertia PLFN064 PLFN090 PLFN0 PLFN40 PLFN200 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

84 PLFN Technical data 83 Output torques PLFN064 PLFN090 PLFN0 PLFN40 PLFN200 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

85 84 PLFN Technical data Output torques PLFN064 PLFN090 PLFN0 PLFN40 PLFN200 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds PLFN064 PLFN090 PLFN0 PLFN40 PLFN200 i () Z (2) 200 (6) 750 (6) 300 (6) 850 (6) 500 (6) (6) 200 (6) 650 (6) 950 (6) 600 (6) (6) 3000 (6) 2350 (6) 400 (6) 850 (6) (6) 3350 (6) 2650 (6) 650 (6) 000 (6) (6) 4000 (6) 350 (6) 2050 (6) 300 (6) (6) 3850 (6) 350 (6) 700 (6) 00 (6) 6 Average thermal input speed at T 2N and S (4)(5) n N min 4200 (6) 4450 (6) 3750 (6) 200 (6) 350 (6) (6) 4500 (6) 4000 (6) 2500 (6) 550 (6) (6) (6) 2000 (6) (6) 2250 (6) (6) (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

86 PLFN Dimensions 85 PLFN064 PLFN PLFN PLFN40 PLFN L22 L L2 L3 L D7 Q3 D22 D2 D26 D20 L0 G2 D0 D D2 D3 D4 L2 L20 D6 L8 D23 G3 Drawing corresponds to a PLFN090 / stage / fl ange output shaft / 9 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* PLFN064 PLFN090 PLFN0 PLFN40 PLFN200 Z () Centering diameter output shaft D0 H Pitch circle diameter output shaft D Centering diameter output shaft D h7 Centering diameter output flange D Flange diameter output D Mounting bore output D x x x x30 Pitch circle diameter output flange D Flange thickness output L Centering depth output shaft L Centering depth output shaft L Centering depth output flange L Output flange length L Clamping system diameter input D26 More information on page 99 Total length Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input L D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 Flange output shaft (EN ISO 9409) Number x thread x depth Flange output shaft with dowel hole (similar EN ISO 9409) G2 9 2x30 The dimensions vary with the motor/gearbox fl ange. The input fl ange geometries can be retrieved for each specifi c motor in the Tec Data Finder M5x7 8x45 M6x0 8x45 M6x2 2x30 M8x5 2x30 Dowel hole at 2 o,clock position Dowel hole x depth D5 H7 5x5 6x6 6x6 8x8 0x0 Number x thread x depth G2 M5x7 8x45 M6x0 8x45 M6x2 2x30 M8x5 2x30 M0x20 2x30 M0x20 2x30 D E OP 27 () Number тел. of stages :+7(495) * Dimensions in mm

87 86 The right angle gearbox of PLN series Greater efficiency, better performance, greater smoothness: Our precision right angle series is a winner with its reduced running noise, compact designed, and improved installation comfort. Low backlash High output torque the industry s highest torque density Small installation space Precise, easy, and flexible motor mounting (PCS2 system) Balanced motor pinion High efficiency Ground and honed gearing 2 ratios 4: to 00: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options Balanced motor connection WPLN Precision Line

88 87 Technical data page 88 2 Dimensions page 9 3 Product code page 98 4 Output flange design WPLScompatible page 04 5 Input design universal flange page 06 6 Technical background page 09 7 Dimensioning / Calculation 8 CAD drawings, тел. :+7(495) Dimension sheets

89 88 WPLN Technical data OP 6 Gearbox characteristics WPLN070 WPLN090 WPLN5 WPLN42 Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 65 Oil Castrol TRIBOL 800/200 S Standard lubrication Oil Angle stage: Castrol TRIBOL 800 Planetary stage: Castrol TRIBOL 800/50 2 Oil Castrol TR Foodproof 800/200 F Food grade lubrication Oil Angle stage: Castrol TR Foodproof 800 Planetary stage: Klübersynth UH Installation position Any S Standard backlash j t arcmin < 5 < 5 < 5 < 5 Nm / Torsional stiffness (3) c g arcmin Gearbox weight m G kg Anodized / Black S Standard housing surface Angle stage: Anodized Black Planetary stage: Citrox Black 2 Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm 2 25, , Motor flange precision DIN 42955R Output shaft loads WPLN070 WPLN090 WPLN5 WPLN42 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia WPLN070 WPLN090 WPLN5 WPLN42 Z (2) Mass moment of inertia (3) J kgcm² () 0.2 x Max. motor weight* in kg = Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

90 WPLN Technical data 89 Output torques WPLN070 WPLN090 WPLN5 WPLN42 i () Z (2) Nm Nominal output torque (3)(4) T 2N Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page тел. 09:+7(495)

91 90 WPLN Technical data Output torques WPLN070 WPLN090 WPLN5 WPLN42 i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds WPLN070 WPLN090 WPLN5 WPLN42 i () Z (2) Average thermal input speed at T 2N and S (4)(5) n N min 800 (6) 650 (6) 50 (6) 950 (6) (6) 900 (6) 250 (6) 000 (6) (6) 2250 (6) 450 (6) 00 (6) (6) 2400 (6) 500 (6) 00 (6) (6) 800 (6) 650 (6) 000 (6) (6) 200 (6) 950 (6) 050 (6) (6) 2250 (6) 250 (6) 50 (6) (6) 2300 (6) 2200 (6) 400 (6) (6) 2300 (6) 2250 (6) 450 (6) (6) 2450 (6) 2400 (6) 550 (6) (6) 2950 (6) 2850 (6) 750 (6) (6) 300 (6) 3050 (6) 900 (6) 00 Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

92 WPLN Dimensions 9 D2 A D7 L L2 L8 L7 L4 D22 Q3 L23 D9 D L3 D23 G3 L22 L20 Q D3 D4 D5 D20 D26 D2 L2 Drawing corresponds to a WPLN090 / stage / smooth output shaft / 9 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* WPLN070 WPLN090 WPLN5 WPLN42 Z () Axle offset A Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 k Shaft collar output D Centering diameter output D5 g Diagonal dimension output D Max. diameter D Flange cross section output Q Total length L Housing length L Shaft length output L Centering depth output L Flange thickness output L Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 D20 Max. permissible motor shaft length Min. permissible motor shaft length L20 Centering diameter input D2 Centering depth input L2 The dimensions vary with the motor/gearbox fl ange. Pitch circle diameter input D22 The input fl ange geometries can be retrieved for each specifi c motor Motor flange length L22 in the Tec Data Finder Diagonal dimension input D23 Overall height L23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) A 5 x 5 x 25 A 6 x 6 x 28 A 0 x 8 x 50 A 2 x 8 x 65 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M5 x 2.5 M8 x 9 M2 x 9 M6 x 35 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

93 92 The hollow shaft right angle gearbox The precision right angle hollow shaft gearbox flexible, space saving, compact design. Through the hollow shaft, different applications such as a spindle can be guided directly through the gearbox. Low backlash High output torque the industry s highest torque density Small installation space Precise, easy, and flexible motor mounting (PCS2 system) Balanced motor pinion High efficiency Ground and honed gearing 4 ratios 4: to 0: Low noise Consistent quality (ISO 900 and 400) Operable in any mounting position Lifetime lubrication Numerous options Balanced motor connection WGN Precision Line

94 93 Technical data page 94 2 Dimensions page 96 3 Accessories page 97 4 Product code page 98 5 Input design input shaft page 06 6 Technical background page 09 7 Dimensioning / Calculation 8 CAD drawings, тел. :+7(495) Dimension sheets

95 94 WGN Technical data Gearbox characteristics WGN070 WGN090 WGN5 WGN42 Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % 96 Min. operating temperature T min 25 C Max. operating temperature T max 90 Protection class IP 65 S Standard lubrication Oil Castrol TRIBOL 800/220 OP 6 F Food grade lubrication Oil Castrol TR Foodproof 800/220 Installation position Any S Standard backlash j t arcmin < 5 < 5 < 5 < 5 Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg S Standard housing surface Anodized Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955R Output shaft loads WGN070 WGN090 WGN5 WGN42 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia WGN070 WGN090 WGN5 WGN42 Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n 2=00 rpm (5) Based on center of output shaft (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

96 WGN Technical data 95 Output torques WGN070 WGN090 WGN5 WGN42 i () Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm Emergency stop torque (6) T 2Stop Nm Input speeds WGN070 WGN090 WGN5 WGN42 i () Z (2) 750 (9) 700 (9) 50 (9) 950 (9) 4 Average thermal input speed at T 2N and S (7)(8) n N min 900 (9) 850 (9) 200 (9) 950 (9) (9) 2200 (9) 400 (9) 050 (9) (9) 2350 (9) 500 (9) 050 (9) 0 Max. mechanical input speed (7) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) For n N (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 09 (6) Permitted 000 times (7) Applicationspecific speed configurations with NCP (8) See page тел. 09 :+7(495) for the definition (9) Average thermal input speed at 50% T2N and S

97 96 WGN Dimensions D2 A D7 R L4 L L2 L8 L7 L4 R D22 Q3 D9 L23 D25 D3 D24 D D23 G3 L24 L24 L3 L22 L20 Q D24 D3 D4 D5 D20 D26 D2 L2 Drawing corresponds to a WGN090 / stage / hollow output shaft on both sides / 9 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder OP 24 OP 22 F G Geometry* WGN070 WGN090 WGN5 WGN42 Z () Axle offset A Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 h Shaft collar output D Centering diameter output D5 g Diagonal dimension output D Max. diameter D Flange cross section output Q Housing length L Shaft length output L Centering depth output L Flange thickness output L Max. radius R Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 D20 Max. permissible motor shaft length Min. permissible motor shaft length L20 Centering diameter input D2 Centering depth input L2 The dimensions vary with the motor/gearbox fl ange. Pitch circle diameter input D22 The input fl ange geometries can be retrieved for each specifi c motor Motor flange length L22 in the Tec Data Finder Diagonal dimension input D23 Overall height L23 Mounting thread x depth G3 4x Flange cross section input Q3 Hollow output shaft on one side Total length L Shaft length from shoulder L Hollow shaft diameter D24 H Min. fitting length L Hollow output shaft on both sides Total length L Shaft length from shoulder L Hollow shaft diameter D24 H Min. fitting length L Shaft collar D () Number of stages * Dimensions in mm

98 WGN Accessories 97 Shrink disc coupling D34 D35 L32 L33 For the load shaft, we recommend a tolerance of h6 and a surface roughness of Ra < 3.2 μm CAD data can be accessed Shrink disc coupling WGN070 WGN090 WGN5 WGN42 Art. no Geometry* WGN070 WGN090 WGN5 WGN42 Outside diameter D Inner diameter D Overall length () L Span length () L * Dimensions in mm Moment of inertia WGN070 WGN090 WGN5 WGN42 Mass moment of inertia J kgcm² () Dimensions тел. in :+7(495) unclamped state

99 98 Product code Series PLE S S S B PLE PLE Economy planetary gearbox PLQE PLQE Economy planetary gearbox Formerly PLE PLPE PLPE Economy planetary gearbox PLHE PLHE Economy planetary gearbox PLFE PLFE Economy planetary gearbox WPLE WPLE Economy planetary gearbox WPLQE WPLPE PSN PLN PSFN PLFN WPLN WPLQE Economy planetary gearbox Formerly WPLPE Economy planetary gearbox PSN Precision planetary gearbox PLN Precision planetary gearbox PSFN Precision planetary gearbox PLFN Precision planetary gearbox WPLN Precision hypoid (planetary) gearbox WPLE Over the course of the years 205/206, Neugart will be introducing a new product code. It will supersede the option values (OP) used previously. In the transitional phase, the catalog will list both the product code and the OP value. The step by step conversion will be announced separately for each of the series. Our tried and tested Tec Data Finder has been optimized for intuitive use and now generates the CAD data and dimension sheets for you. It also automatically forms the corresponding product code. WGN WGN Precision hypoid gearbox PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Frame size 040 Frame size Frame size Frame size Frame size Frame size Frame size Frame size 90 0 Frame size 0 5 Frame size 5 20 Frame size Frame size Frame size Frame size Frame size Frame size Frame size 200 Separator PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Z 3) Ratio ) 003 Ratio i = Ratio i = Ratio i = 5 ) ) 007 Ratio i = 7 ) 008 Ratio i = 8 ) 00 Ratio i = 0 ) ) 009 Ratio i = 9 ) 02 Ratio i = 2 ) 05 Ratio i = 5 06 Ratio i = Ratio i = Ratio i = 25 ) 032 Ratio i = Ratio i = Ratio i = 40 2) 050 Ratio i = 50 ) 064 Ratio i = Ratio i = 70 ) 060 Ratio i = 60 ) 080 Ratio i = 80 ) 00 Ratio i = 00 ) 20 Ratio i = 20 ) 60 Ratio i = 60 ) 200 Ratio i = 200 ) Ratio i = 256 ) 320 Ratio i = 320 ) 52 Ratio i = 52 ) Not for frame size 55 or 60 2) Not for frame sizes 50, 70, 90, 20 3) Number of stages

100 99 3 A C E9 / 20 / 40 / 63 / B5 / M5 See next page Separator Frame size PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Clamping system diameter input /2/3 8 mm Clamping system diameter A /2/3 9 mm Clamping system diameter B /3 mm Clamping system diameter C Z 3) mm Clamping system diameter D /3 2/3 2/ / mm Clamping system diameter E 24 mm Clamping system diameter F 35 mm Clamping system diameter G mm Clamping system diameter H mm Clamping system diameter K 2 No clamping system N PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Input system Standard input system A OP 25 Input system with metal bellowtype coupling F PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Output flange design Standard output flange 3 OP 4 Output flange (W)PLScompatible 4 PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Output shaft design OP 7 Output shaft with feather key (DIN 6885 T) A OP 6 Smooth output shaft B A) OP 26 Toothed output shaft (DIN 5480) C Flange output shaft D OP 27 Flange output shaft with dowel hole E OP 24 Hollow output shaft on one side F Hollow output shaft on both sides G A) Possible only for output flange design code 3 PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Surface Standard surface S PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Lubrication Standard lubrication S OP 6 Food grade lubrication F OP 7 Low temperature lubrication L PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Torsional backlash Standard backlash S OP 8 Reduced backlash R Separator

101 00 Product code PLE060008SSSB3AC E 9 / 20 / 40 / 63 / B5 / M5 See previous page Input design PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN Z Motor adaptation 2part round universal flange Y Motor adaptation 2part square universal flange E Motor adaptation one part R No motor adaptation round universal flange 2) T No motor adaptation square universal flange 2) W No motor adaptation input shaft ) ) The product code ends after this option 2) The product code ends after motor shaft diameter has been entered OP 29 OP 30 OP See page 0 for the definition Motor shaft diameter 4 4 mm Motor shaft diameter 5 5 mm Motor shaft diameter 6 6 mm Motor shaft diameter ,35 mm Motor shaft diameter 7 7 mm Motor shaft diameter 8 8 mm Motor shaft diameter 9 9 mm Motor shaft diameter 9.5 9,5 mm Motor shaft diameter ,525 mm Motor shaft diameter 0 0 mm Motor shaft diameter mm Motor shaft diameter 2 2 mm Motor shaft diameter 2.7 2,7 mm Motor shaft diameter 4 4 mm Motor shaft diameter ,875 mm Motor shaft diameter 6 6 mm Motor shaft diameter 9 9 mm Motor shaft diameter ,05 mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter For clamping system diameter Max. motor shaft length [mm] Max. permissible motor shaft length Free text length without decimal places Centering diameter [mm] Centering diameter Free text length to two decimal places Pitch circle diameter [mm] Pitch circle diameter Free text length to one decimal place Flange type motor PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE PSN PLN PSFN PLFN WPLN WGN B5 B5 Flange type motor B4 B4 Flange type motor Available on inquiry Mounting thread M2 M2 Mounting thread M3 M3 Mounting thread M4 M4 Mounting thread M5 M5 Mounting thread M6 M6 Mounting thread M8 M8 Mounting thread M0 M0 Mounting thread M2 M2 Mounting thread M6 M6 Mounting thread

102 Input design 0 PLE PLQE PLPE PLHE PLFE WPLE WPLQE WPLPE Z 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 70 (/4) 90 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 64 (/4) 90 (9) 0 (24) Y E R 40 (8/9/) 60 (9) 80 (24) 20 (35) 60 (35) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (35) 60 (/4) 80 (9) 20 (24) 60 (9) 80 (24) 20 (35) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9/) 70 (9) 90 (24) 20 (35) 55 (35/42) 50 (8/9) 70 (/4) 90 (9) 20 (24) 55 (35) 70 (/4) 90 (9) 20 (24) 60 (9) 80 (24) 20 (35) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 64 (9) 90 (24) 0 (35) 64 (/4) 90 (9) 0 (24) 64 (/4) 90 (9) 0 (24) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9) 70 (/4) 90 (9) 20 (24) OP 29 Economy Line T W 40 (8/9/) 60 (9) 80 (24) 20 (35) 60 (35) 40 (N) 60 (N) 80 (N) 20 (N) 60 (N) 60 (9) 80 (24) 20 (35) 60 (N) 80 (N) 20 (N) 50 (8/9/) 70 (9) 90 (24) 20 (35) 55 (35/42) 60 (9) 80 (24) 20 (35) 64 (9) 90 (24) 0 (35) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9) 70 (/4) 90 (9) 20 (24) OP 30 OP Frame size (Clamping system diameter) Z PSN PLN PSFN PLFN WPLN WGN 70 (/4/9) 90 (/4/9/24) 5 (4/9/24/35) 42 (9/24/35/42) 90 (35/42/48) 70 (4/9) 90 (9/24) 5 (24) 64 (/4/9) 90 (/4/9/24) 0 (4/9/24/35) 40 (9/24/35/42) 200 (35/42/48) 64 (4/9) 90 (4/9/24) 0 (9/24) 40 (24) 200 (48) 70 (4/9) 90 (4/9/24) 5 (9/24) 42 (24) 70 (4/9) 90 (9/24) 5 (24) Y 5 (35) 42 (35/42) 90 (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) E R 70 (4/9) 90 (9/24) 5 (24) 64 (4/9) 90 (4/9/24) 0 (9/24) 40 (24) 200 (48) 70 (4/9) 90 (4/9/24) 5 (9/24) 42 (24) 70 (4/9) 90 (9/24) 5 (24) OP 29 Precision Line T 5 (35) 42 (35/42) 90 (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) OP 30 W OP Frame size (Clamping system diameter) Project modifi cations In addition to the widely diversified Neugart product portfolio and the standardized modification options it contains, our gearboxes can also be modified to specifications for our customers projects. Of course, we can also work together with you in elaborating the optimal solution. Possible project modifications: Custom made lubrication Gearbox surface finishing Adaptation to the output shaft Adaptation to the output flange Direct motor attachment Adaptation of the input system Adaptation of the input flange ATEX certification for use in explosive environments Custom made gearboxes Individual design or performance data optimized to your application: A development department specializing in custom made gearboxes has been a success at Neugart for years. Our experienced engineers will be pleased to advise you on the complex challenges of gearbox engineering and to develop a gearbox tailored precisely to your performance and quality needs. Also see page 8 for examples.

103 02 Output flange design For PLN (OP 4) 4 Other specifications for gearbox characteristics, output shaft loads, output torques, and input speeds not listed here correspond to the details on pages 70 to 73. Input speeds PLN070 PLN090 PLN5 PLN42 PLN90 i () Z (2) 850 (5) 800 (5) 400 (5) 800 (5) 650 (5) (5) 950 (5) 450 (5) 850 (5) 700 (5) (5) 2350 (5) 850 (5) 950 (5) 750 (5) (5) 3300 (5) 2600 (5) 400 (5) 00 (5) (5) 3700 (5) 2950 (5) 650 (5) 350 (5) (5) 4000 (5) 3500 (5) 200 (5) 750 (5) (5) 350 (5) 2300 (5) 200 (5) 950 (5) 2 Average thermal input speed at T 2N and S (3)(4) n N min 3700 (5) 3750 (5) 2750 (5) 450 (5) 50 (5) (5) 3300 (5) 2400 (5) 200 (5) 000 (5) (5) 3900 (5) 2850 (5) 500 (5) 200 (5) (5) 4000 (5) 350 (5) 700 (5) 300 (5) (5) (5) 200 (5) 750 (5) (5) 900 (5) (5) 2400 (5) () Ratios (i=n /n 2) (2) Number of stages (3) Applicationspecific speed configurations with NCP (4) See page 09 for the definition (5) Average thermal input speed at 50% T2N and S

104 03 Dimensions D2 D7 L22 L L2 L3 Q3 L4 D22 D2 D26 D20 D3 D5 D Q L2 L20 L8 L7 D23 G3 Drawing corresponds to a PLN090 / stage / smooth output shaft / 9 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* PLN070 PLN090 PLN5 PLN42 PLN90 Z () Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 k Centering diameter output D5 h Diagonal dimension output D Flange cross section output Q Housing length L Shaft length output L Centering depth output L Flange thickness output L Clamping system diameter input D26 More information on page 99 Total length L Motor shaft diameter j6/k6 D20 Max. permissible motor shaft length L20 Min. permissible motor shaft length Centering diameter input D2 The dimensions vary with the motor/gearbox fl ange. Centering depth input L2 The input fl ange geometries can be retrieved for each specifi c motor Pitch circle diameter input D22 in the Tec Data Finder Motor flange length L22 Diagonal dimension input D23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) A 6 x 6 A 6 x 6 A 0 x 8 A 2 x 8 A 6 x 0 x 20 x 28 x 50 x 65 x 70 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M6 x 6 M8 x 9 M2 x 28 M6 x 35 M20 x 42 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

105 04 Output flange design For WPLN (OP 4) 4 Other specifications for gearbox characteristics, output shaft loads, output torques, and input speeds not listed here correspond to the details on pages 88 to 9. Input speeds WPLN070 WPLN090 WPLN5 WPLN42 i () Z (2) 700 (5) 550 (5) 050 (5) 900 (5) (5) 750 (5) 50 (5) 950 (5) (5) 200 (5) 350 (5) 000 (5) (5) 2200 (5) 400 (5) 050 (5) (5) 650 (5) 550 (5) 900 (5) 6 Average thermal input speed at T 2N and S (3)(4) n N min 850 (5) 900 (5) 800 (5) 950 (5) (5) 200 (5) 2000 (5) 050 (5) (5) 200 (5) 2050 (5) 350 (5) (5) 250 (5) 2050 (5) 350 (5) (5) 2300 (5) 2250 (5) 450 (5) (5) 2750 (5) 2700 (5) 650 (5) (5) 2900 (5) 2850 (5) 800 (5) 00 () Ratios (i=n /n 2) (2) Number of stages (3) Applicationspecific speed configurations with NCP (4) See page 09 for the definition (5) Average thermal input speed at 50% T2N and S

106 05 Dimensions D2 D7 L L2 L4 L7 Q3 D22 L8 L3 D23 G3 L22 L20 Q L23 D3 D5 D D20 D26 D2 L2 Drawing corresponds to a WPLN090 / stage / smooth output shaft / 4 mm clamping system / motor adaptation 2part round universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder Geometry* WPLN070 WPLN090 WPLN5 WPLN42 Z () Pitch circle diameter output D Mounting bore output D2 4x Shaft diameter output D3 k Centering diameter output D5 g Diagonal dimension output D Flange cross section output Q Total length L Housing length L Shaft length output L Centering depth output L Flange thickness output L Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 D20 Max. permis. motor shaft length L20 Min. permis. motor shaft length Centering diameter input D2 Centering depth input L2 The dimensions vary with the motor/gearbox fl ange. Pitch circle diameter input D22 The input fl ange geometries can be retrieved for each specifi c motor Motor flange length L22 in the Tec Data Finder Diagonal dimension input D23 Overall height L23 Mounting thread x depth G3 4x Flange cross section input Q3 Output shaft with feather key (DIN 6885 T) A 6 x 6 x 20 A 6 x 6 x 28 A 0 x 8 x 50 A 2 x 8 x 65 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M6 x 6 M8 x 9 M2 x 28 M6 x 35 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number тел. of stages :+7(495) * Dimensions in mm

107 06 Input design R Drawing corresponds to a PLE060 / stage / output shaft with feather key / mm clamping system / no motor adaptation round universal flange All other variants can be retrieved in the Tec Data Finder This input design applies to the following series, frame sizes, and associated clamping systems The respective measurements can be taken from the dimension sheets in the Tec Data Finder Series PLE PLQE PLPE Frame size Clamping system diameter input C mm D 4 mm E 9 mm F 24 mm C mm D 4 mm E 9 mm F 24 mm C mm D 4 mm Number of stages /2/3 /2/3 /2 Series PLHE PLFE Frame size Clamping system diameter input C mm D 4 mm E 9 mm F 24 mm C mm D 4 mm Number of stages /2 /2 E 9 mm F 24 mm E 9 mm F 24 mm Economy Line Series PLN WGN Frame size Clamping system diameter input D 4 mm E 9 mm E 9 mm F 24 mm F 24 mm D 4 mm E 9 mm Number of stages /2 E 9 mm F 24 mm F 24 mm Series Frame size Clamping system diameter input D 4 mm E 9 mm D 4 mm E 9 mm PLFN F 24 mm E 9 mm F 24 mm F 24 mm Number of stages /2 2 /2 2 /2 2 K 48 mm Precision Line Series WPLN Frame size Clamping system diameter input D 4 mm E 9 mm D 4 mm E 9 mm F 24 mm E 9 mm E 9 mm Number of stages /2 2 /2 2 /2 2 F 24 mm

108 Input design 07 T Drawing corresponds to a PLE060 / stage / output shaft with feather key / 9 mm clamping system / no motor adaptation square universal flange This input design applies to the following series, frame sizes, and associated clamping systems Series PLE PLQE Frame size Clamping system diameter input A 8 mm B 9 mm C mm E 9 mm F 24 mm G 35 mm G 35 mm E 9 mm F 24 mm Number of stages /2/3 /2/3 G 35 mm Series PLPE PLHE Frame size Clamping system diameter input A 8 mm B 9 mm C mm E 9 mm F 24 mm G 35 mm G 35 mm H 42 mm E 9 mm Number of stages /2 /2 F 24 mm G 35 mm Economy Line Series PLFE Frame size Clamping system diameter input E 9 mm F 24 mm Number of stages /2 G 35 mm Series PLN PLFN Frame size Clamping system diameter input G 35 mm G 35 mm H 42 mm K 48 mm G 35 mm G 35 mm H 42 mm G 35 mm Number of stages /2 /2 2 Series WPLN WGN Frame size Clamping system diameter input G 35 mm G 35 mm H 42 mm G 35 mm Number of stages /2 G 35 mm H 42 mm H 42 mm Precision Line

109 08 Input design W For PLE and PLQE (OP ) Gearbox characteristics not listed here correspond to the details on pages 6 to 25 the gearboxes have to be flanged on input and output flange Input shaft loads PLE040 PLE060 PLE080 PLE20 PLE60 Z () Radial force input 0,000 h (3) F r input N Axial force input 0,000 h (3) F a input Moment of inertia PLE040 PLE060 PLE080 PLE20 PLE60 Z () Mass moment of inertia (2) J kgcm² , Input speeds PLE040 PLE060 PLE080 PLE20 PLE60 Z () Max. mechanical input speed (4) n Limit min L40 L4 L45 B2 L43 G5 Z L44 D6 D42 D4 D40 H2 L42 D43 Drawing corresponds to a PLE080 / stage / output shaft with feather key / input shaft Geometry* PLE040 PLE060 PLE080 PLE20 PLE60 Z () Feather key width (DIN 6885 T) B Shaft height including feather key input (DIN 6885 T) H Housing diameter D Shaft diameter input D40 j Shaft length input L Shaft collar input D Shaft length from shoulder L Centering diameter input D42 h Centering depth input L Pitch circle diameter input D Feather key length input L Distance from shaft end input L Flange thickness input L Mounting thread x depth G5 4x M4x6 M5x8 M6x0 M0x6 M0x25 Center hole (DIN 332, Sheet 2, type DR) Z 4x M3x9 M3x9 M5x2 M6x6 M2x28 () Number of stages (2) The ratiodependent values can be retrieved in the Tec Data Finder (3) Based on center of shaft at n=000 rpm (4) Allowed operating temperature must be kept; other input speeds available on inquiry * Dimensions in mm

110 Max. transferable output torque 09 Max. transferable output torque Calculations of gear teeth service lives differentiate between long life and finite life. See diagram. Long life All Neugart planetary gearboxes are designed for the long life range within the specified nominal torques T 2N. The load specifications can be reached any number of times without the gear teeth failing. Finite life Intermittent duty may transfer brief torque peaks or increased application factors that exceed the specified nominal torque T 2N. Calculating the max application torque T 2application * The total output shaft rotations under the increased application torques are determined. * The resulting max increase factor f is determined from the diagram. * The max transferable application torque T 2max_application is calculated: T 2max_application = f x T 2N * The application torque T 2application may not exceed the gearbox s calculated max application torque T 2max_application T 2max_application T 2application Increase factor f as a function of the total output shaft rotations Finite life range Long life range Increase factor f ,000 30,000 00,000,000,000 0,000,000 5,000,000 00,000,000,000,000,000 Total output shaft rotations Ambient conditions The following ambient conditions for the thermal design serve as the basis for the catalog values: * The motor does not heat up the gearbox * Flange mounted plate (application side): Square plate = 2 x gearbox output fl ange size Material: steel * Plate connected via machine bed: 20 C on one side * No hindrance to gearbox convection * Ambient temperature: 20

111 0

112

113 2

114

115