imagerunner LBP3560 PARTS CATALOG September 14, 2010 Rev. 0 CANON imagerunner LBP3560 REV. 0 PRINTED IN U.S.A.
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1 imagerunner BP560 PARTS CATAOG September 14, 2010 Rev. 0 COPYRIGHT 2010 CANON INC. CANON imagerunner BP560 REV. 0 PRINTED IN U.S.A.
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3 PREFACE This Parts Catalog contains listings of parts used Diagrams are provided with the listings to aid the service technician in identifying clearly, the item to be orderd. Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each item. Be sure to include, in the Parts Request, the full item description, the item part number, and the quantity. COPYRIGHT (C) 1999 CANON INC. Use of this manual should be strictly supervised to avoid disclosure of confidential information.
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5 Contents NUMERICA INDEX imagerunner BP560(Numerical Index) imagerunner BP560(Parts Catalog) A1 ASSEMBY OCATION DIAGRAM A2 OPTION PARTS CATAOG IST ACCESSORIES EXTERNA COVERS, PANE, ETC INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS MAIN CONTROER PCB ASS'Y ZZA MECHANICA STANDARD PARTS (HOW TO USE) ZZB MECHANICA STANDARD PARTS (SCREWS) ZZC MECHANICA STANDARD PARTS (BOTS) ZZD MECHANICA STANDARD PARTS (NUTS) ZZE MECHANICA STANDARD PARTS (RETAINING RINGS) 2-29
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7 NUMERICA INDEX imagerunner BP560(Numerical Index) FIGURE PARTS NUMBER & KEY NO. FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FH IC FK FK FM FM FM FM FM FM FM FM FM FM FM FM FM FM FM FM FM FM FM FM FM NPN NPN NPN NPN NPN 10 - NPN NPN NPN RC RC RK RK RK FIGURE PARTS NUMBER & KEY NO. RK RK RK R RM RM RM RM RM RM RM RM RM RM RM RM RM RM RM RM RM RM WA WC WG WG XA XA XA XA XA XA XA XA XA XA XA XA XA PARTS NUMBER FIGURE & KEY NO 1-1
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9 imagerunner Catalog) BP560(Parts imagerunner BP V US F MGKA
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11 Contents A1 ASSEMBY OCATION DIAGRAM A2 OPTION PARTS CATAOG IST ACCESSORIES EXTERNA COVERS, PANE, ETC INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS INTERNA COMPONENTS MAIN CONTROER PCB ASS'Y ZZA MECHANICA STANDARD PARTS (HOW TO USE) ZZB MECHANICA STANDARD PARTS (SCREWS) ZZC MECHANICA STANDARD PARTS (BOTS) ZZD MECHANICA STANDARD PARTS (NUTS) ZZE MECHANICA STANDARD PARTS (RETAINING RINGS)
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13 FIGURE A1 ASSEMBY OCATION DIAGRAM MAIN CONTROER PCB ASS'Y
14 FIGURE A2 OPTION PARTS CATAOG IST 2-2
15 FIGURE 001 ACCESSORIES 1 2 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.001 NPN RF ACCESSORIES 1 FM CD- ROM, USER SOFTWARE 2 FK CORD, POWER 2-
16 FIGURE 100 EXTERNA COVERS, PANE, ETC (J) (SW101)
17 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.100 NPN RF EXTERNA COVERS, PANES, ETC. 1 FC EMBEM 2 FC COVER, TOP UPPER EFT FC COVER, RIGHT REAR 4 FC COVER, RIGHT 5 FC COVER, DIMM 6 FC COVER, TOP UPPER RIGHT FC ABE, JAM OPERATOR, REAR 8 FC ABE, MUTI-PURPOSE SIZE 9 FC ABE, TRAY EXTENSION MARK 10 FC ABE, PRINT INSTRUCTION 11 XA SCREW, D, MX8 12 FC ABE, HIGH TMP. CAUTION 1 FM REAR COVER ASS'Y 14 FM EFT, COVER UNIT 15 FM RIGHT, UNDER COVER UNIT 16 FM CRG DOOR UNIT 1 FM M.P. TRAY COVER ASS'Y 18 FM TOP, COVER, UNIT 19 FM POWER SUPPY SW PCB ASS'Y SW FM OPERATION PANE ASS'Y 21 FM M.P. TRAY IFTING PATE ASS'Y 22 XA SCREW, TAP, MX6 2 XA SCREW, W/WASHER, MX8 2-5
18 FIGURE 101 INTERNA COMPONENTS 1 (J8001) (J8010) (J12) (J1505) (J100) 5 (J102) (J10) (PS8001) (J8001)
19 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.101 NPN RF INTERNA COMPONENTS 1 1 RM TAG HODER ASS'Y 2 RM ASER SCANNER ASS'Y WG PHOTO INTERRUPTER, TP124 PS RC STOPPER, BUSHING ARM 5 RK CABE, FAT 6 XA SCREW, W/WASHER, MX8 XA AR SCREW, D, MX8 8 FC COVER, RIGHT FRONT 9 XA SCREW, TAP, MX6 10 FC ABE, DUPEXING JAM CEARING 2-
20 FIGURE 102 INTERNA COMPONENTS 2 TO FIGURE 104 Z (S1) (J1602) 1 (S2) (J1601) 2 2-8
21 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.102 NPN RF INTERNA COMPONENTS 2 1 RK SOENOID S1 2 RK SOENOID S2 XA SCREW, D, MX8 2-9
22 FIGURE 10 INTERNA COMPONENTS
23 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.10 NPN RF INTERNA COMPONENTS 1 RM REGISTRATION ROER ASS'Y 2 R ROER, MUTI-PURPOSE RM TRANSFER OWER GUIDE ASS'Y 4 FM CSSETTE ASS'Y 5 RM BASE PATE ROER ASS'Y 6 RM ROER, TRANSFER RC PAD, MUTI-PURPOSE SEPARATION 8 RM SEPARATION HODER ASS'Y 9 FC ABE, CST. PAPER SET 2-11
24 FIGURE 104 INTERNA COMPONENTS 4 10 A 8 (FM2) (J8010) (PS215) (J50) (PS225) (J51) 6 (J501) (J1610) 9 5 A 4 Z TO FIGURE
25 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.104 NPN RF INTERNA COMPONENTS 4 1 RK FAN FM2 2 RM OWER PAPER FEED GUIDE ASS'Y RM PAPER FEED GUIDE ASS'Y 4 RM POSITION GUIDE ASS'Y 5 RM H.V. POWER SUPPY PCB ASS'Y 6 FM TOP SENSOR PCB ASS'Y PS215 FM PAPER WIDTH SENSOR PCB ASS'Y PS225 8 XA SCREW, D, MX8 9 RK CABE, FAT 10 XA SCREW, TAP, MX6 2-1
26 FIGURE 105 INTERNA COMPONENTS SEE FIGURE NOT SERVICE PART 15 (J18) (J22) 5 (J1608) 6 (J1) 11 (J101) NOT SERVICE PART (J5004) (J5005) (J1) (J1) 8 (SW501) NOT SERVICE PART (FM1) (J1606) 1 (J180) 9 (PS) (J160) (PS205) (J1604)
27 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.105 NPN RF INTERNA COMPONENTS 5 1 RK FAN FM1 2 FM CASSETTE PAPER PICK-UP ASS'Y RM IDER ROER ASS'Y 4 FM MUTI-PURPOSE SENSOR PCB ASS'Y PS205 5 RM FIXING ASS'Y 6 FM ENGINE CONTROER ASS'Y XA AR SCREW, TAP, MX6 8 WC MICROSWITCH SW501 9 FM ENVIRONMENT SENSOR ASS'Y 10 RM CST. PICK-UP ROER ASS'Y 11 FK CABE, FAT 12 XA SCREW, D, MX8 1 FC RAI ISOT 14 FM DIMM ASS'Y 15 FM ROM PCB ASSEMBY 2-15
28 FIGURE 106 INTERNA COMPONENTS (PS4) (J4) 5 (PS1) (J) (J800) 2 6 (M8002) (J8002) (J1801) (J8002) (J1504) (M800) (J800) 8 1 (SW25) (J1612) 2-16
29 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.106 NPN RF INTERNA COMPONENTS 6 1 FM TRAY SENSOR PCB ASS'Y SW25 2 RM FIXING MOTOR ASS'Y M8002 RM PAPER DEIVERY ROER ASS'Y 4 RM FACE-DOWN ROER ASS'Y 5 WG PHOTO INTERRUPTER, TP124 PS1,PS4 6 XA SCREW, TAP, MX6 XA AR SCREW, D, MX8 8 RM MOTOR, DC M
30 FIGURE 90 MAIN CONTROER PCB ASS'Y 1 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.90 FM MAIN CONTROER PCB ASS'Y 1 WA IC, 24C256-I/PG, EEP-ROM IC9 IC FH IC,S150552F2000,ASIC IC
31 FIGURE ZZA MECHANICA STANDARD PARTS (HOW TO USE) Mechanical standard parts About a mechanical standard parts A Mechanical standard parts is a mechanical part which not parts peculiar to a product. They are parts which are common to a Canon product and are used, such as a screw and a washer. The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog. Refer to the parts catalog of mechanical standard parts when checking the parts number for screw or washer etc. and identify them by part shape or size. Material and surface treatment of a mechanical standard parts Material and surface treatment of mechanical standard parts are assigned commonly for each part. Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers. Table 1 Material and Surface treatment No. Material Surface treatment Color 1 2 Stainless steel Stainless steel black coloring (BC4) not to be given Black White 4 Brass Regular nickel plating (N) Black nickel plating (BN) White Black 5 White zinc trivalent chromate treating (ZC) White 6 Regular nickel chromium plating (NC) White Steel Regular nickel plating (N) White 8 Iron and steel phosphating (P1) Black 9 Black zinc trivalent chromate treating (BZ) Black 2-19
32 FIGURE ZZB MECHANICA STANDARD PARTS (SCREWS) 1. Screws How to read Parts Numbers Screws XB Type No. XB1-2 expresses Binding head machine screw. Normal designation d 40 expresses M4.0. ength 0-60 expresses a length of 6.0mm. Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate treating) from Table Cross Recessed Head Screws for Precision Equipments D d XA1-1, 6, D d XA1-4 H K H D d XA1- H Head size (mm) Pan head Class 1 Countersunk head Class 1 Oval countersunk head Class 1 Pan head Class Pan head Class 2 M1.4 M1.6 M1. M2 M2.5 M
33 1-2. Precision Tapping Screws D d XA4-1, 2, 4 D d XA4-6,, 9 H H D d XA4- D d XA4-8 H H D d XA4-5 H Head size (mm) With tatered end pan head Class 1 With tatered end pan head Class With tatered end countersunk head With tatered end pan head Class 2 With parallel end ultra thin head With parallel end pan head Class 1 With parallel end pan head Class With parallel end countersunk head With parallel end pan head Class 2 M1.4 M1.6 M1. M2 M2.5 M
34 1-. Cross Recessed Head Screws dk XB1-1 dk XB1- k k dk XB1-2 dk XB1-4 f k f k Head size (mm) Pan head Binding head Countersunk head Oval countersunk head Screw part length b M2 M2.5 M2.6 M M4 M
35 1-4. Cross Recessed Head Screws with Captive Washer XB2-1 XB2-2 XB2- XB2-4 XB2-5 XB2-6 XB2- XB2-8 Pan head + Plain washer (circular bright) Pan head + Spring washer Pan head + Toothed lock washer Pan head + Spring washer and plain washer (circular bright) Binding head + Plain washer (circular bright) Binding head + Spring washer Binding head + Toothed lock washer Binding head + Spring washer and plain washer (circular bright) 2-2
36 1-5. Hexagon Head Tapping Screws for Matallic Materials Head size (mm) For metallic materials For metallic materials with clawed M M Special Tapping Screws dk D B H f k Head size (mm) Binding head M M
37 1-. General Head Tapping Screws dk d XB4-6 dk d XB4-8 k k dk d XB4- f k Head size (mm) Pan head Binding head Countersunk head M2 M2.5 M2.6 M M4 M Tapping Screws for Metallic Materials dk d XB5-1 dk d XB5-6 k k dk d XB5-2 f k Head size (mm) Pan head Binding head Flanged pan head M2.5 M2.6 M M4 M
38 1-9. Hexagon Socket Set Screws XB6-1 XB6-2 XB6- Head size (mm) Cone point Double point Flat point M1.6 M2.5 M2 M1. M2.6 M M5 M M Flanged Pan Head Machine Screws dk d d1 dp dt S t k Head size (mm) Flanged pan head M2 M2.5 M2.6 M M5 M
39 FIGURE ZZC MECHANICA STANDARD PARTS (BOTS) 2. Bolts (Socket head cap screw) How to read Parts Numbers Bolt (Socket head cap screw) XB Type No. Normal designation d ength Material and Surface treatment XB-1 expresses Hexagon socket head cap screws. 080 expresses M expresses a length of 40mm. 9 expresses Steel (Black zinc trivalent chromate treating) from Table Hexagon socket head cap screws dk S K b Head size (mm) Hexagon socket head cap screws M M4 M5 M6 M8 M10 M12 S d k K Screw part length bmax
40 FIGURE ZZD MECHANICA STANDARD PARTS (NUTS). Nuts How to read Parts Numbers Nuts XB Type No. XB-210 expresses Hexagon nut class 1. Normal designation d Material and Surface treatment 0-0 expresses M.0. 9 expresses Steel (Black zinc trivalent chromate treating) from Table Hexagon Nuts and Hexagon Thin Nuts S m m Hexagon nut Class 1 Hexagon nut Class Hexagon nut Style 1 double chamfered Hexagon nut Style 1 washer faced Head size (mm) M2 M2.5 M M4 M5 M6 M Hexagon nut Style 2 double chamfered Hexagon nut Style 2 washer faced Hexagon nut Hexagon thin nut double chamfered Hexagon thin nut not chamfered 2-28
41 FIGURE ZZE MECHANICA STANDARD PARTS (RETAINING RINGS) 5. Retaining Rings How to read Parts Numbers Retaining Rings XD Type No. Nominal designation Material and Surface treatment XD2-110 expresses retaining ring-e type (Type1) expresses a 020 of nominal designation. (See Table 5) 2 expresses Stainless steel (Surface treatment is not to be given) from Table Retaining Rings - E type Table 5 Nominal Type designation d (mm) D (mm) t (mm) d D t Retaining ring - E type (Type 1) Retaining ring - E type (Type 2) Type Type
42 5-2. Grip Rings a b d t Grip ring 5-. Toothed Retaining Rings D t Toothed retaining ring d2 d0 Table 5 Nominal designation d (mm) t (mm) b (mm) a (mm) d0 (mm) Nominal designation Table d2 (mm) D (mm) t (mm) No of teeth
43 5-4. Retaining Rings - C Type Table 5 Nominal designation d (mm) t (mm) b (mm) a (mm) d0 (mm) b d0 d a t Retaining ring - C type for shaft d0 d a b t Retaining ring - C type for hole Table 5 Nominal designation d (mm) t (mm) b (mm) a (mm) d0 (mm)
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45 Prepared by OIP Service Management Center CANON INC.
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