FLEX-vey 35. Auger Fill System Replacement Parts Instr. # /12

Transcription

1 FLEX-vey For the following components: Power Units Direct Drive rpm, hp, /0v, 0/0HZ, ph, N rpm, /hp, /0v, ph, YZ /8 rpm, /hp,0/0hz. /0-0v, ph, N (same as #-0-0, less wiring) /8 rpm, /hp, 0/0HZ, /0-0v, ph, YZ rpm, /hp, 0HZ, 08-0/0v, ph, C rpm, /hp, 0HZ, 80v, ph, C rpm, /hp, 0HZ, 0/80/0v, ph, C -0-0rpm, /hp, 0hz, 0/80/0v, ph, C -0-0hp, /hp, 0/0HZ, /0v, ph, YZ rpm, /hp, 0HZ, /0, ph, YZ rpm, hp, 0HZ, /0v, ph, N rpm, hp, 0HZ, 0v, ph, C rpm, hp, 0HZ, 08-0/0v, ph, C rpm, hp, 0HZ, 80v, ph, C rpm, hp, 0HZ, 0/80/0v, ph, C rpm, hp, 0HZ, /0v, N rpm, /hp, 0/0HZ, /0-0v, ph, YZ rpm, hp, 0HZ, 0/80/0v, ph, C rpm, hp, 0HZ, 08-0/0v, ph, C Belt Drive -0-8" [0mm] Pulley " [0mm] Pulley Auger Fill System Replacement Parts Instr. # / Unloader Valve Kits, for " [0mm] Opening Bins --00 Single Out -- Double Out -- Double Out, Opposite --0 Single Through, less Arbor, w/baffle Plate Double Through, less Arbors In-Line Transfer Assembly -0-70

2 Flex-Vey 0 Auger Fill System Big Dutchman Contents Overview of changes / updates in the manual... Direct Drive Power Unit... Direct Drive Power Unit... Direct Drive Power Unit (For use with Proximity Switch)... Direct Drive Power Unit...7 Belt Drive Power Unit...8 Belt Drive Power Unit...9 Unloader Assembly (single)...0 Unloader Assembly (double)... Unloader Assembly (double continued)... Unloader Boots, in. [0mm]... 0 Unloader Boot, in. [9mm]... 0 Unloader Boot, in. [9mm]... Arbor Assemblies... Wiring Diagram-Auger Fill (-0-08)...7 In-Line Transfer Assembly (-0-70)...8 Replacement Parts (-0-70)...9 Instr. # /

3 Big Dutchman Flex-Vey 0 Auger Fill System Overview of changes / updates in the manual Type of change / update Revision Date Page Check and update part numbers. On page change incorrect part number (item 0) to Update manual 0/0 to 09/0. & Notes: Instr. # /

4 Flex-Vey 0 Auger Fill System Big Dutchman Direct Drive Power Unit See Motor Chart 7 Power Unit No. Motor Adapter Pinion N/A N/A N/A N/A N/A N/A N/A N/A N/A Instr. # /

5 Big Dutchman Direct Drive Power Unit Flex-Vey 0 Auger Fill System Item Part No. Description Square Key, / X /" Socket Bolt, /8- X " Lock Washer, /" Hex Bolt, /-8 X /8" Hex Bolt, /-8 X -/" Power Unit No. Motor No. Description Motor Chart rpm, hp, /0v, 0/0HZ, ph, N rpm, /hp, /0v, ph, YZ MTR,/HP,PH,0/0HZ,YZ FLG,/0V,7/RPM K MTR,/HP,PH,0/0HZ,YZ FLG,/0V,7/RPM K HZ, PH, 08-0/0V, 8 RPM, /HP Motor, YZ HZ, PH, 80V, 8 RPM, /HP Motor, C HZ, PH, 0/80/0V, 00 RPM, /HP Motor, C rpm, /hp, 0hz, 0/80/0v, ph, C hp, /hp, 0/0HZ, /0v, ph, YZ rpm, /hp, 0HZ, /0, ph, YZ HZ, PH, /0V, 8RPM, HP Motor, N HZ, PH, 0V, 00 RPM, HP Motor, C HZ, PH, 08-0/0V, 8 RPM, HP Motor, C HZ, PH, 80V, 8 RPM, HP Motor, C HZ, PH, 0/80/0V, 00 RPM, HP Motor, C rpm, hp, 0HZ, /0v, N, N rpm, /hp, 0/0HZ, /0-0v, ph, YZ MTR,HP PH 0HZ 0/80/0 C FR #89.00 /8"D SHAFT rpm, hp, 0HZ, 08-0/0v, ph, C Instr. # /

6 Flex-Vey 0 Auger Fill System Big Dutchman Direct Drive Power Unit (For use with Proximity Switch) CAUTION See Instructions for Volts Operation Unit is Wired for 0 Volt 0 0 Locate Proximity Switch Here Item Part No. Description Reducer, 8 RPM, Alum A Reducer, 7 RPM, Alum Reducer, RPM, Orange Lock Washer, /" Hex Bolt, /-8 x /8" -0-0 Safety Switch Cover Wing Bolt, /-0 x /" -0-0 Safety Switch Body Clevis Pin, /" x -/8" "U" Style Clamp Bracket Anchor Body Weldment Cotter Pin, /" x /" Set Screw, /-8 x /" -0-0 Anchor Spindle Kep Nut, # Blank Switch Plate Flat Washer, /" Machine Screw, /-0 x /" Band Clamp, -/" x -/" Flex Spout, -/" x " 9-0- Plastic Drop Spout, -/" Gland, Plastic, Mounting Proximity Switch Decal, Warning, Elec,Eng/Span Turn Off PwrSup Decal, Warn'g,Guard,Eng/Spn Do Not Rem Grd Decal, Big D.00" x." Instr. # /

7 Big Dutchman Direct Drive Power Unit Flex-Vey 0 Auger Fill System CAUTION See Instructions for Volts Operation Unit is Wired for 0 Volt Item Part No. Description Reducer, 8 RPM, Alum Lock Washer, /" Hex Bolt, /-8 x /8" -0-0 Safety Switch Cover Wing Bolt, /-0 x /" -0-0 Safety Switch Body Clevis Pin, /" x -/8" "U" Style Clamp Bracket Anchor Body Weldment Cotter Pin, /" x /" Set Screw, /-8 x /" -0-0 Anchor Spindle Kep Nut, # Fill Power Shut-off Switch Flat Washer, /" Machine Screw, /-0 x /" Band Clamp. -/" x " Flex Spout, -/" x " 9-0- Plastic Drop Spout, -/" Decal, Warn'g Eng/Spn Do Not Rem Grd Decal, Big D.00" x." Decal, Caution Eng/Spn This Unit/Start Auto Instr. # / 7

8 Flex-Vey 0 Auger Fill System Belt Drive Power Unit Big Dutchman Type Standard/ Domestic Metric/ International HOLLAND, MI U.S.A. 7 Model Sheave -0-8" Pulley [0mm] " Pulley [0 mm] Motor Sheave " [ mm] Bore x." [ mm] ).D mm Bore x mm O.D.] /" ID x 8" [0 mm] /" ID. x " [0mm] V-Belt L-80, 8" L-0 " 0 7 Item Part No. 7 Description Decal, Inst, Belt Tighten Kep Nut, / Suspension Bracket Hex Bolt, /-8 x /" Machine Screw, #!0- x /8" Hex Nylock Nut, # Belt Guard, Back -00- Belt Guard, Front Hex Washer Screw, #0 x /" Carriage Bolt, /-8 x " Belt Guard Support Plate Flat Washer, /" x /" -0-0 Motor Mount Hex Cap Bolt, /8- x -/" Retaining Nut, / Carriage Bolt, /-8 x " Motor Mount Slide Plate Bearing Flangette, /" Roll Pin, /8" x " -0-0 Drive Shaft Bearing & Collar, /" Sq, Key, /" x -/" Washer,/ Trade, Flat Decal, Warning,ENG/SPN Do not remove guards while machine is operating Decal, Big D.00" x." 8 Instr. # /

9 Big Dutchman Belt Drive Power Unit Flex-Vey 0 Auger Fill System Item Part No. Description Hex Bolt, /-0 x /" Wing Bolt, /-0 x /" -0-0 Safety Switch Cover -0-0 Safety Switch Body Clevis Pin, /" x -/8" Hex Bolt, /-8 x -/" Stop Clamp Kep Nut, / Anchor Body Weldment Cotter Pin, /" x /" Set Screw, /-8 x /" -0-0 Anchor Spindle Kep Nut, # Fill Power Shut-off Switch Kep Nut, / Flat Washer, /" Machine Screw, /-0 x /" Band Clamp, -/" x -/" Flex Spout, -/" x " 0-0- Plastic Drop Spout, -/" Item Part No. Description Decal, Caution, Eng/Span Decal. Warning Elec., Eng/ Span Decal, Big D.,.0" x." Instr. # / 9

10 Flex-Vey 0 Auger Fill System Unloader Assembly (single) Big Dutchman 0 9 Rotation 8 (Not used in Single Through Unloader.) 7 WARNING Auger may rotate with or without power. Can kill or dismember. Lockout power before servicing. DC-88. Rev 9 Item Part No. Description Slide Gate & Shield Assy Machine Screw, /" x " -- Transfer Plate Assembly -- Back Cleanout Plate --7 Front Cleanout Plate Washer, /8" Wing Nut, / Cast Iron Agitator Ball Hex Nut, / Pan Head Screw, 8- x /" Decal, Big D,.00" x." Unloader Kit Single Out Single Through Unloader Body -/" Anchor Assy Baffle Body Baffle Slide Plate Tube Clamp Assy (") (") 7 Tube Clamp Assy -00- (-/") -00- (") 0 Instr. # /

11 Big Dutchman Unloader Assembly (double) Flex-Vey 0 Auger Fill System (NOT used in Double Through Unloader.) WARNING Auger may rotate with or without power. Can kill or dismember. Lockout power before servicing. DC-88. Rev 8 7 Item Part No. Description -00- Hex Nut, / Slide Gate & Shield Assy Machine Screw, / x " -- Transfer Plate -- Back Cleanout Plate --7 Front Cleanout Plate Washer, /8" Wing Nut, / Cast Iron Agitator Ball Decal, Caution, Eng/Span Instr. # /

12 Flex-Vey 0 Auger Fill System Unloader Assembly (double continued) Big Dutchman (A) (*B) Rotation Baffles Rotation (C) Rotation Rotation * Note: Remove Baffles from Double-Out / Opposite Unloader Body, (*B), #--0 prior to assembly. Unloader Kit Unloader Body Arbor Assy w/zerk Tube Clamp Assy Tube Clamp Assy Tube Clamp Assy Tube Clamp Assy (A) -- Dbl. Out (-/") -00- (-/") -00- (") -00- (") (*B) -- Dbl. Out, Opp (") -00- (-/") -00- (-/") -00- (") (C) --7 Dbl. Through --7 N/A -00- (") -00- (") -00- (") -00- (") Instr. # /

13 HOLLAND, MI U.S.A. Big Dutchman Unloader Boots, in. [0mm] Flex-Vey 0 Auger Fill System HOLLAND, MI U.S.A. Item Part No. Description -00- Hex Nut, / Nylon Washer, /" Machine Screw, /" x " Plastic Boot, Straight, (For " [0mm] Opening Bin) Plastic Boot, 0 Degree, (For " [0mm] Opening Bin) Instr. # /

14 Flex-Vey 0 Auger Fill System 0 Unloader Boot, in. [9mm] Big Dutchman 7 For Reference Item Part No. Description /" Foam Seal Strip Hex Bolt, /-8 x " Front Boot Support Flat Washer, /" Hex Bolt, /-0 x /" Kep Nut, / Flat Washer, /", /" Stop Clamp, -/" Hex Bolt, /-8 x -/" Instr. # /

15 Big Dutchman Flex-Vey 0 Auger Fill System 0 Unloader Boot, in. [9mm] 7 WARNING DO NOT REMOVE GUARDS WHILE MACHINE IS OPERATING. DO NOT OPERATE MACHINE WHILE GUARDS ARE REMOVED. DISCONNECT POWER TO CLEAN AND ADJUST THIS MACHINE. For Reference Item Part No. Description Hex Bolt, /-0 x /" Flat Washer, /", /" -0-0 Arbor Assembly -0-0 Single End Outlet -0-0 Boot Body -0-0 Inspection Door Wing Bolt, /-0 x /" End Plate Kep Lock Nut, / Flat Washer, /".7" I.D Hex Bolt, /8- x /8" Bearing & Collar Bearing Flangette "Warning" Decal " x " Instr. # /

16 Flex-Vey 0 Auger Fill System Arbor Assemblies Big Dutchman Item Part No. Description -0-8 Tube Restrictor -0-0 Anchor Body Weldment -0-0 Anchor Spindle Set Screw, /-8 x /" Hex Bolt, /-0 x /8" --07 Bronze Bearing Assy w/zerk Set Collar, /8" Hex Nut, /-0 Nylock Bearing Cap 0 -- Anchor Shaft Roll Pin, /" x -/" Item Part No. Decription -0-7 Tube,.7" O.D. x " -0-0 Anchor Body Weldment Clevis Pin -0-0 Anchor Spindle Set Screw, /-8 x /" Arbor Shaft Locking Collar Cotter Pin, /" x /" Roll Pin --0 Arbor Assm., -/" w/zerk, Bronze Bushing Style -0-0 Arbor Assm., Universal Instr. # /

17 Big Dutchman Flex-Vey 0 Auger Fill System Wiring Diagram-Auger Fill (-0-08) PH /0V, Typical MTR TP L G L /N AUGER SAFETY SWITCH C NC MTR TP L GL/N AUGER SAFETY SWITCH C NC POWER RELAY/ CONTACTOR C POWER SUPPLY BLK GRN WHT POWER SUPPLY BLK GRN WHT PLUG OR OTHER DISCONNECT MEANS JUNCTION BOX PLUG OR OTHER DISCONNECT MEANS JUNCTION BOX C NC C NC FIGURE POWER RELAY OR CONTACTOR OPTION FEED LEVEL SWITCH IN HOPPER FIGURE STANDARD FEED LEVEL SWITCH IN HOPPER NOTES: TP - THERMAL OVERLOAD PROTECTED MOTOR INSTALL PER NATIONAL AND LOCAL ELECTRICAL CODES Instr. # / 7

18 Flex-Vey 0 Auger Fill System Big Dutchman In-Line Transfer Assembly (-0-70) Transfer Unit- 8 Instr. # /

19 Big Dutchman Flex-Vey 0 Auger Fill System Replacement Parts (-0-70) Item Part No Description -00- Tube Clamp, -/" Tube Anchor Plate Assy -0-0 Coupler Adapter Foam Seal /" Strip -0-8 Shut-off Switch -0-7 Transfer Body, Intermediate Arbor Assy, Trans Unit, -/" Transfer Unit Cover Switch Cover Mount Anchor Plate, -/" Mounting Plate Service Gasket, Closed Cell Clamp Plate Hex Bolt, /-0 x /" Hex Bolt, /-8 x /8" Wing Bolt, /-0 x /" Kep Lock Nut, / Kep Lock Nut, Kep Nut, / U, Tin Nut, /" Washer, /" Item Part No. Description Decal, Big D.,.0" x." Decal, Caution, Eng/Span Instr. # / 9

20 Flex-Vey 0 Auger Fill System Big Dutchman Index Part No... Page No ,7,9,, ,7,9,0, A ,7, ,, ,, , , ,, ,7,9, ,7, , ,7, ,8, Instr. # /

21 Big Dutchman Flex-Vey 0 Auger Fill System ,9, , , ,, ,, ,7, , , ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, Instr. # /

22 Flex-Vey 0 Auger Fill System Big Dutchman , , ,, --..., , , , , , , , ,7,8, , , ,7, ,7,9,,9 Instr. # /

23 Big Dutchman Flex-Vey 0 Auger Fill System ,, ,,7, , ,7,9, , , ,, ,7,9, ,9,, , ,7,9, ,,, ,9, , , Instr. # /

24 Flex-Vey 0 Auger Fill System Big Dutchman ,7,9, , , ,7, Instr. # /

25 Big Dutchman Notes: Flex-Vey 0 Auger Fill System Instr. # /

26 Big Dutchman, Inc. Limited Warranty Big Dutchman, Inc. ( Big Dutchman ) warrants to original purchaser ( Buyer ) that goods manufactured solely by Big Dutchman ( Products ) will be free from defects in material or workmanship under normal and intended use and service for a period of one year from delivery date of the Products except that the Products shall not be defective to the extent that (i) they conform with drawings of or specifications for or a sample of goods that have been approved by Buyer; (ii) they conform with goods, testing results, dimensional layouts or manufacturing methods that have been submitted and approved by Buyer; (iii) they are damaged due to the method or length of storage by Buyer; or (iv) to the extent they conform to the specifications as changed or waived if Buyer s representative agrees, either orally or in writing, to the change in or waiver of the specifications for any Product. In the event of a defect in any Products constituting a breach of the warranty provided herein, Big Dutchman will at its option either (i) repair or replace such Product free of charge, or (ii) in lieu of repair or replacement, refund to Buyer the original purchase price less the reasonable value of Buyer s use of the Products. Big Dutchman shall furnish to Buyer instructions for the disposition of the defective goods. Big Dutchman shall have the option of requiring the return of the defective goods, transportation prepaid, and proof that the goods were not used, installed or altered or subject to misuse or abuse to establish the claim. No goods shall be returned to Big Dutchman without its prior consent. The acceptance of any goods returned to Big Dutchman shall not be deemed an admission that the goods are defective or in breach of any warranty, and if Big Dutchman determines that the goods are not defective they may be returned to Buyer at Buyer s expense. This warranty sets forth Buyer s sole and exclusive remedies for any defect in the goods. The rights and obligation under this warranty may not be assigned or delegated to a third party by Buyer without the prior written permission of Big Dutchman. Neither Buyer nor any other person may modify or expand the warranty provided herein, waive any of the limitations, or make any different or additional warranties with respect to the Products. Any statements to the contrary are hereby rendered null and void unless expressly agreed to in writing by an authorized officer of Big Dutchman. EXCEPT AS STATED IN ABOVE, BIG DUTCHMAN DOES NOT MAKE ANY WARRANTY AS TO THE GOODS OR SERVICES AND, IN PARTICULAR, DOES NOT MAKE ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND BUYER IS SOLELY RESPONSIBLE FOR DETERMINING THE PROPER APPLICATION AND USE OF THE GOODS. Big Dutchman makes no representation or warranty that individual animals, or any given population of animals, will utilize any of Big Dutchman s goods in the manner for which the goods were intended or designated. Any component parts that are not manufactured by Big Dutchman, such as electrical motors and controls, are excluded from any warrant by Big Dutchman, although such parts may be covered by separate warranties of the respective manufacturers. This warranty set forth above does not apply if all components of a system are not supplied by Big Dutchman or if the goods are not purchased from and installed by an authorized distributor or company warehouse, or installed and operated in accordance with Big Dutchman s specifications and instructions. BIG DUTCHMAN SHALL NOT HAVE ANY TORT LIABILITY TO BUYER OR ANY OTHER PERSON WITH RESPECT TO ANY OF THE GOODS OR SERVICES AND SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL, SPECIAL, EXEMPLARY, INDIRECT OR PUNITIVE DAMAGES ARISING FROM ANY PRODUCT DEFECT, DELAY, NONDELIVERY, RECALL OR OTHER BREACH. BUYER SHALL NOT HAVE ANY RIGHT OF REJECTION OR OF REVOCATION OF ACCEPTANCE OF THE GOODS. Big Dutchman, Inc. P.O. Box 07 Holland, MI 9-07 USA tel fax P.O. Box bigd@bigdutchmanusa.com D-90 Vechta Germany Feb--09 #8 Germany tel +9 (0) fax +9 (0) big@bigdutchman.de Asia-Pacific No. Jalan Pemberita (U/9), Temasya Industrial Park 00 Shah Alam Selangor Darul Ehsan Malaysia tel fax bdasia@bda.com.my USA P.O. Box 07 Holland, MI 9-07 USA tel fax bigd@bigdutchmanusa.com Brazil Caixa Postal 8 Rua Victorio Milani, Caxias do Sul, RS Brasil tel + (0) 00 fax + (0) bigdutchmanbrasil@bigdutchman.com.br