From Stack to Rack. ABB StampWorld The complete solution for Press Automation

Transcription

1 From Stack to Rack ABB StampWorld The complete solution for Press Automation Robotics PAS 1 27/05/2008

2 ABB StampWorld The complete solution for Press Automation From Stack to Rack In ABB, technology plays a key role. We have nine research centers, 6,000 scientists and 70 university collaborations across the world - all working to develop unique technologies that make our customers more competitive. In the field of Press Automation, more than 200 people strive to develop new standards. Stefan Lampa ABB Press Automation Manager Robotics PAS 2 05/10/2008

3 Introduction: Our business Robotics PAS 3 05/10/2008

4 Our business Tandem Press Lines Complete Turn-key projects with Robot or Doppin Automation Transfer Presses Destackers Interpress Automation Automatic End of Line Robot Racking Systems Press Refurbishment Motors and Drives for Presses Robot or Doppin Destackers Automatic Robot Racking Systems Stand Alone Presses Hot Stamping Process Robotics PAS 4 05/10/2008 Multitransfer Standard Cells consisting of: Destacking Loading Multitranfer Unloading Automatic Loading of the oven Press Loading/Unloading Automatic Robot Racking Systems

5 ABB StampWorld Product Portfolio Robotics PAS 5 05/10/2008

6 ABB StampWorld Product Portfolio Robotics PAS 6 05/10/2008

7 ABB StampWorld Product Portfolio: Robots 6 Axes Robots IRB 6640 WATCH VIDEO IRB 6650S The IRB 6650S is capable of a full vertical and horizontal stroke motion, as well as an increased reach forward and down to handle extremely large sheets,such as complete car body sides. WATCH VIDEO IRB 6660 Robotics PAS 7 05/10/2008 IRB6660 is the first ABB robot designed specifically for the Press Automation application. We identified the interpress movement that gives best robot performance and we analized the robot behaviour throughout its working area. WATCH VIDEO

8 ABB StampWorld Product Portfolio: Robots 6 Axes Robots IRB 6620 The IRB 6620 is a flexible and agile robot that combines four robots in one: floorstanding, tilted or inverted mounted and shelf capability. IRB 7600 Robotics PAS 8 05/10/2008 The IRB 7600 is ideal for weighty applications. Upper arm extenders and different wrist modules with highest available inertia and torque (best in its class!) capable to handle heavy grippers for very large panels

9 ABB StampWorld Product Portfolio: Robots 7 Axes Robots RotAx 7th Axis Robotics PAS 9 05/10/2008 LinAx 7th Axis By maintaining the orientation during the interpress movement, the parts are moving smoothly, with minimum inertia and vibration. The robot cycle and the Press occupation time are significantly reduced, resulting in a relevant Output improvement. Also, in case of new lines, the floor occupation can be optimized by the reduction of the interpress distance. Different kinematics are used for this purpose: The RotAx maintains the orientation by combining the 6th and 7th axes rotations. In the LinAx, a linear double action unit enables a linear part movement. The robot wrists, including the 7th-axis motors and gearboxes are, at all times, maintained out of the dies when transferring the parts

10 ABB StampWorld Product Portfolio: Software Line Cell... Robotics PAS 10 05/10/2008 Stampware Machine

11 ABB StampWorld Product Portfolio: Software Robotics PAS 11 05/10/2008 Line Visualization Operator Troubleshooting Assistant Recipes Manager Production & downtime manager Faults and events Reports Robot Backups and restores

12 ABB StampWorld Product Portfolio: Software Wizard Optimizer Cell HMI HMI Layer Robotics PAS 12 05/10/2008 StampWare is a family of controller software designed to make you more productive by minimizing the learning time and setup time of new production. The modularized program structure, the program wizard and the graphical production window - all together decrease the time for training that the operator and robot programmer need. As a result, the production is more efficient during installation, production set-up and optimizing of the robot cycle. RAPID Layer Press Automation application Baseware (SEROP)

13 ABB StampWorld Portfolio: DDC ABB has developed a new drive system for mechanical presses called DDC. The DDC enhances the press performance allowing for a better cycle time at a given pressing speed, resulting in improved productivity or improved quality, or a combination of these. The servo control of the press motion is further used for optimized synchronization with the automation, while keeping a smooth drawing. Synchronized clutching virtually eliminates wear of the clutch, and the traditional press brake is used in emergency cases only. ABB proposes to the stamping industry the installation of the DDC drive into their new presses or for retrofitting of the existing ones. Robotics PAS 13 05/10/2008 DDC video

14 ABB StampWorld Portfolio Performance IRB_66XX IRB_6660 IRB_6660/RotAx IRB_7660/LinAx Line output trend when robot cycle improves. UP TO 30% PRODUCTIVITY IMPROVEMENT!! Robotics PAS 14 05/10/2008

15 ABB StampWorld: Productivity Support Roadmap to Line efficiency Productivity Support provides a Portfolio of Products, Solutions and Services focused on the three key issues that directly affect the Press Line Capacity: Speed, Availability and Output Quality while making sure that the requirements for Flexibility, Ease of Use and Operators Safety are met. Our expertise is to support you in achieving and maintaining sensible improvements in the productivity of your press line. From speeding up the line or increasing its dependability to monitoring the quality of the stampings. Robotics PAS 15 05/10/2008

16 ABB StampWorld: Productivity Support IMPROVEMENTS ON SUBSYSTEMS Press Refurbishment Robot Upgrade & Substitutions Doppin SM5 Upgrades System Control Upgrades Noiseproof Safety Fencing Mechanical Upgrades INTEGRATION OF NEW SUBSYSTEMS - ABB PRODUCTS Synchronization PickMaster Vision System Tooling StampMaster Line Supervisor RotAx 7th Axis LinAx 7th Axis INTEGRATION OF NEW SUBSYSTEMS Automatic Tool Change Lean Racking Systems Transfer Press Destacker Safety Systems Multi-Transfer Quality Inspection Robotics PAS 16 05/10/2008 SYSTEM SPARES Robot Dress Packs Warranty Services System Spare Parts Warranty Spares SERVICES OnSite & Remote Asistance Tooling Design & Built Line Optimization Audits Robot Programming new parts Training PLC Program Modifications

17 Press Automation Systems Robotics PAS 17 05/10/2008 TECHNICAL CENTERS : Barcelona (SPAIN) Brampton (CANADA) Seoul (KOREA) Shanghai (CHINA) SALES & SUPPORT CENTERS: Melbourne (AUSTRALIA) Freidberg (GERMANY) Sao Paulo (BRAZIL) Prague (Czech Republic) Paris (FRANCE) Bangalore (INDIA) Milan (ITALY) Mexico DF (MEXIC) Buenos Aires (ARGENTINA)

18 ABB Press Automation Systems References OUR CUSTOMERS In our view, highly satistied customers is a key indicator of operational excellence. This means being more likely recommended by customers than any of our competitors. And we want to achieve this by working with you from the early investnment studies to the latest upgrade and refurbishment of your assets. ABB Press Automation customers video VIDEOS: Robotics PAS 18 05/10/2008

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