Co-extrusion Blown Film Plants
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1 GERMANY In technical collaboration with GmbH, Germany Partner in Progress Co-extrusion Blown Film Plants Manufactured un der licenc e from GmbH
2 ABOUT WINDSOR Windsor by virtue of its long history and extremely high technical competence has established itself as a sound global player in the field of extrusion machinery. Thanks to the technical collaborations and its continuous R&D that helped Windsor create a satisfied customer base around the globe. Windsor's leadership in blown film line is endorsed since 1992 when we got the collaboration license from KUHNE GmbH. This technological edge was with no other supplier giving as an opportunity to establish our selves as a leader and rest to follow. Likely any other industry maintaining the pinnacle position called for the continued innovations in the Indian context and we successfully executed giving the best value for capital invested. We also developed capability to execute total solution for oversees clients by product sourcing and subsequent training. Today, we are known as solution provider rather than a supplier be it process related, turnkey supply, automation related or mechanics. Our present product program enables us to offer lines up to meters wide and output of 800 kg/hr with full automation. We have rechristened the blown film nomenclature and the newly developed lines are either CROWN (Monolayer) or DUKE and REX ( layer) or BARON (5 layer) series. With the new series our focus is on running cost and we are continuously working on multiple fronts to ensure that our clients get more yield for every penny they spend. Extruders Barrier design screw Grooved feed design barrel for high outputs -0 D long Output upto 800 Kg.hr Geometries of screw and barrel feed sections to match variety of Polymers Fin type heaters for better control of heat AC drives from Europe/Japan Option of imported Gearbox from Europe Barrier Screw Constant Primary Lead Primary Flight Solid Channel Melt Channel Barrier Flight Barrier Clearance Primary Lead Constant Increasing Barrier Lead Constantly Increasing Lead Returns Constant Barrier screws capable to process LDPE, LLDPE, HMHDPE, Poly amid, EVA, EVOH, PP, Primacore & Surlyn Screws Nitrided up to 65 to 67 HRC High output & Uniform melt quality at low temperature High capacity thrust bearing for longer life
3 Air Cooling Rings Dual lip design with high volume for excellent bubble control Option of imported air cooling rings from Germany or Canada for further enhancing performance Film Blowing Heads Universal spiral mandrel die designs Stream lined flow path to ensure faster change over CNC machining to ensure highest precision All flow surfaces mirror polished to eliminate degradation of plastic melt A Unique designed flow path to achieve differential layer ratio effectively 5 µ Functional Layers (Expensive Polymer) PROFITS 20 µ Filler Layer (Less Expensive Polymer) 5 µ Calibration Baskets-Options Standard cage for Duke lines 9 point contact type motorised cage for IBC standard lines Scissor design multipoint contact cage
4 Take Off Assembly Collapsing Frame Rigid structure & longer support guides the bubbles at higher output & line speed Operator friendly frame setting PBT bushes as standard Option of Aluminum rollers available for specific application Option of motorised adjustment of slats Reversing Haul Off For all standard lines, reversing haul off forms an integral method for gauge randomisation Horizontaly designed take off available upto 000 roller width Variable frequency A.C. drive for nip Synchronized drives Water cooled nips (optional) Slewing ring design
5 Film Winders SEMI AUTOMATIC WINDERS Two station semiautomatic surface winders Online reel changeover without any wastage Bow roller provided as expander roller Option of Auto-tension control FULLY AUTOMATIC WINDERS Winding capacity - / Kg Line speed Max. 150 m/min reel change over and automatic web cross-cutting mechanism Pneumatic Shaft (4 Nos) Expander roller - Polyband / Banana European gear drives Load cell for tension control Vector flux drive in closed loop Hydraulic lowering of wound roll (optional) OPTIONAL FEATURES FOR FULL AUTOMATION Ultrasonic sensors for IBC controls Gravimetric dosing or batch blending with yield control Fully automatic thickness measurement and control
6 Duke layer blown film co-ex line (non IBC) In technical collaboration with In technical collaboration with GmbH, Germany
7 DESCRIPTION PROCESSING DATA Film layflat width range Film thickness range LL/LD/HD UNIT micron Layer Non IBC Duke 1250 Duke 1500 Duke 1700 Duke MAXIMUM OUTPUT LD-LD-LD LLD-LLD-LLD HD-LD-HD/LD No. of Extruders L/D Ratio Extruder Options 1 Extruder Options 2 Extruder-Motor Rating for Option 1 Extruder-Motor Rating for Option 2 Guage Randomisation 0:1 50/50/50-22/22/22-0:1 55/55/55 50/60/50 0/0/0 22/45/22 0:1 55/55/55 50/60/50 0/0/0 22/45/22 0:1 55/55/55 50/60/50 0/0/0 22/56/22 Through Oscillating Table / Reversing Haul off DIE Die lip size TAKE OFF Roller width Main nip motor TWO STATION SURFACE WINDER - XTRA FLEX Type Roller width Additional nip motor Winder drive motor Max. wound diameter * Semi - Auto Semi - Auto 600 Semi - Auto Semi - Auto line speed mtrs/min OPERATING REQUIREMENT Total connected load for Option I Total space requirement (L x W x H) m x10x x10x x10x x10x14 *Depending on winding shaft bending factor
8 Rex layer blown film co-ex line (IBC) IBC System Windsor, by virtue of it's long association with Kunhe has the privilege of being the first Indian Company to manufacture and supply the IBC line with German Technology way back in Today the experience has developed into an expertise and a total of more than 60 lines are successfully extruding profits for the processors. This has enabled the Industry to achieve a minimum conversion cost. Major industry converters in India have continuously patronised Windsor because of the cost competitiveness. Manufactured under licenc e from GERMANY GmbH REX Manufactured under licence from GmbH, Germany
9 DESCRIPTION UNIT Layer IBC PLANT Rex 1250 Rex 1500 Rex 1700 Rex 1900 Rex 2200 Rex 2500 Rex 2700 PROCESSING DATA Film layflat width range Film thickness range LL/LD/HD micron MAXIMUM OUTPUT LD-LD-LD LLD-LLD-LLD HD-LD-HD/LD No. of Extruders L/D Ratio 0:1 0:1 0:1 0:1 0:1 0:1 0:1 Extruder Options 1 60/60/60 60/60/60 60/75/60 60/75/60 75/90/75 75/90/75 90/90/90 Extruder Options 2-55/75/55-60/90/60 60/120/60 60/120/60 75/120/75 Extruder-Motor Rating 56/56/56 56/56/56 56/75/56 56/75/56 75/12/75 75/12/75 112/112/112 for Option 1 Extruder-Motor Rating - 0/75/0-45/112/45 56/180/56 56/180/56 75/180/75 for Option 2 Guage Randomisation Reversing Haul Off DIE Die lip size TAKE OFF Roller width Main nip motor TWO STATION SURFACE WINDER # Type Roller width Additional nip motor Winder drive motor Max. wound diameter** 150 line speed mtrs/min OPERATING REQUIREMENT Total connected load for option I Total space requirement (L x W x H) m 18x12x1 19x12x1 19x12x1 20x1x14 24x14x14 24x14x14 25x15x16 # Xtra flex types semi automatic winder can be provided as a option for models upto Rex 1700 FP505 Fully Winder ** Depending on winding shaft bending factor
10 GERMANY Baron 5 layer blown film co-ex line GmbH Manufactured und er licenc e from Manufactured under licence from GmbH, Germany
11 DESCRIPTION PROCESSING DATA Film layflat width range Film thickness range LL/LD/HD Film thickness range with PA UNIT micron micron 5 Layes Non IBC - PLANT Baron Layer IBC - PLANT Baron 1500 (IBC) MAXIMUM OUTPUT LD-LD-LD LLD-LLD-LLD HD-LD-HD/LD-Tie-PA or EVOH-Tie-LD* No. of Extruders Screw Dia Extruder-Motor Rating Guage Randomisation 5 55G/40/50/40/55G 0/11/22/11/0 Reversing Haul Off 5 60G/50/60/50/60G 56/15/0/15/56 DIE No. of film layers Die lip size (HM) / (LL/LD) TAKE OFF Roller width Main nip motor TWO STATION SURFACE WINDER Type Roller width Additional nip motor Winder drive motor Max. wound diameter * Semi 800 line speed mtrs/min OPERATING REQUIREMENT Total connected load for option I Total space requirement (L x W x H) m x1x x1x14 *Depending on winding shaft bending factor
12 AZERBAIJAN BELARUS KAZAKHSTAN LATVIA MONGOLIA RUSSIA UKRAINE INDIA U.S.A. ARGENTINA DENMARK FRANCE GERMANY ITALY SPAIN THE NETHERLANDS TURKEY U.K. JAMAICA ANGOLA BOTSWANA CONGO EGYPT ETHIOPIA GAMBIA GHANA IVORY COAST KENYA MADAGASCAR MALAWI MALI MAURITIUS MOZAMBIQUE NIGERIA RWANDA SENEGAL SIERRA LEONE SOUTH AFRICA SUDAN SWAZILAND TANZANIA TOGO UGANDA ZAIRE ZAMBIA ZIMBABWE BAHRAIN IRAN IRAQ JORDAN KUWAIT LEBANON OMAN QATAR SAUDI ARABIA U.A.E. YEMEN BANGLADESH BHUTAN MYANMAR NEPAL PAKISTAN SRI LANKA AUSTRALIA CHINA FIJI ISLANDS INDONESIA MALAYSIA NEW ZEALAND PAPUA-NEW GUINEA THAILAND PHILIPPINES VIETNAM WINDSOR MACHINES LIMITED (Formerly DGP Windsor India Ltd.) 540, Phase IV, GIDC, Vatva, Ahmedabad INDIA Tel. : (079) /2/, , Fax : (079) , mkt.vatva@wml.co.in, Website : REGIONAL OFFICES INTERNATIONAL SALES : , Fax : AHMEDABAD : (079) , Fax : (079) BANGALORE : (080) , Fax : (080) CHENNAI : (044) , Fax : (044) DELHI : (011) / 5, Fax : (011) HYDERABAD : (040) , Fax : (040) KOCHI : (0484) , Fax : (0484) KOLKATA : (0) , Fax : (0) MUMBAI : (022) , Fax : (022) PUNE : (020) , Fax : (020) VAPI : (0260) , Fax : (0260) Windsor Machines Ltd. reserves the right to change the specifications without prior notice.
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Country Rate Country Rate Country Rate
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