10-16 ton. Diesel Pneumatic-Tyre Trucks. EPA Tier 2/EU Stage II Emission Compliant
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1 EX2 S E R I E S 1-16 ton -Tyre Trucks EPA Tier 2/EU Stage II Emission Compliant
2 Even Tougher and Faster Komatsu EX2 Series Makes a Superb Debut Incomparable power that assures easy operation. Proven throughput and durability for efficient and reliable work. Developed with Komatsu s industry-leading technologies, ranging from dependable engine to each and every switch, the EX2 series represents a creative evolution of forklift design. Photographs in this catalog may contain optional equipment. EX2 SERIES 1t /11.5t /13.5t /15t/16t EX2 Tyre Trucks SERIES 2 3
3 EX2 s Outstanding Power and Speed Maximize Your Working Efficiency POWER A clean, quiet, direct-injection diesel engine that boosts the highest power and torque in its class The EX2 series uses a 6BGIT direct-injection diesel engine, compliant with strict EPA Tier 2/EU Stage II engine emission regulations, to produce a top-of-class rated output of 119 kw [16 HP]. MANEUVERABILITY Exceptionally high travel speed achieved through use of electrically controlled forward/reverse lever and 3-speed transmission (or optional automatic transmission) A best-of-breed combination of high-power new engine and powershift 3-speed transmission (or optional automatic transmission) with forward/reverse lever ensures excellent maneuverability and the optimum high-performance combination of travel speed, acceleration, lift speed, and gradability. Rated Output 119(SAEgross) kw[16hp]@22min -1 Maximum Torque 54(SAEgross) N-m[398lb.ft]@16min -1 Acceleration Performance 6.2(FD1) S [ to 2 meters(-65.6ft)] Top Travel Speed 32 km/h[2mph] Maximum Gradability (Unloaded in 3rd Gear/FD1) 38% (loaded/fd1) STRENGTH A high-rigidity frame for enhanced durability and load-handling performance Use of a mainframe structure comprising a single, thick steel plate provides high rigidity against twisting caused by static steering, turning, or unevenness of the road surface, thus achieving excellent vehicle durability and load-handling performance. Fully hydraulic braking, responsive to pedal depress force A fully hydraulic braking system ensures safe and reliable operation under any working condition. The accumulator provides ample braking performance even if the engine stops. Top-of-class rated lift speed ensures speedy and efficient work A top-of-class lift speed can be achieved in both loaded and unloaded states through optimization of the oil-level efficiency of the large-capacity tandem hydraulic pump (common to 1-ton to 16-ton models) as well as use of the new hydraulic circuit (load-sensing valve). Lifting Speed Highly rigid mast construction to ensure reliability Use of an outer mast of rolled steel rails as well as parts of sufficient strength at every portion of the forklift ensures high strength and durability. 47(ed/FD1) mm/s[93fpm] 4 5
4 Komatsu's Operator-Friendly Design Provides Optimum Visibility, Maximum Operator Comfort, and Excellent Maneuverability VISIBILITY Greatly enhanced front/rear visibility achieved by improved top of the counter weight shape and expanded inner width of the mast Cut-out for enhanced rear visibility Improvement in the shape of the back portion of the rear weight enhances rearward visibility, which has been a blind spot for the operator. Moreover, arrangement of the chains outside of the mast allows the inner width of the mast to be expanded to 642 mm [25.3 inches] (FD1), ensure the good frontward visibility essential for safe operation. Inner width of the mast SERVICEABILITY Large-capacity fuel tank for less frequent fueling; easy-to-see windows for fuel and oil tank inspection A large-capacity tank reduces fueling frequency and enables extended non-stop operation. Easy-to-see inspection windows, mounted on both the fuel and oil tanks, permit reliable checking of oil and fuel levels as well as the degree of oil contamination. Fuel Tank 26L FD1 FD115 [68.7 USgal] High serviceability: non-bolted floor plates and side covers and quick-open/close engine hood FD1 2-stage view mast 642mm[25.3in] For oil For fuel 28L FD135 FD15E FD16E [74. USgal] COMFORT Air cleaner with automatic dust ejector to prolong replacement cycle Komatsu s original Hydraulic Suspension Cab (HSC) mount provides the ultimate in operator comfort even during extended operation Komatsu s original HSC mount system raises the operator s cab from the vehicle body with a hydraulic suspension that absorbs most travel vibration, thereby helping to reduce operator fatigue. New operator's suspension seat The new-design seat features a high-support structure that always balances and securely holds the operator's body, thus reducing fatigue during extended operation. It also provides retractable seat belt that provides the operator when an inclination of or shock to the folklift is detected. Integrated, easy-to- Read meter panel to ensure safe operation Tiltable Steering wheel for operator comfort This air cleaner automatically exhausts air-borne dust to reduce clogging of the filter element, thus enhancing suction efficiency and prolonging the element s replacement cycle. Hydraulic Suspension Cab Mount Combination switch headlamp and directional Indicator(Auto-return) Reserve tank for maintaining Engine coolant at a constant level (thus eliminating troublesome refilling) Ambient - and operator-friendly lownoise design; complete soundinsulating measures (during low idle) 72dB(A) 6 7
5 Wide Variety of Attachment & Options to Meet All Your Work application & Environment Needs CAPACITY CHART Steel Cabin Maximum and Overall Height of Mast by Lifting Height (Double mast, load center: 6mm) Air conditioner Wide visibility even under severe working conditions for a comfortable and quiet working environment Front and rear corners of glass for maximum visibility Quick-release door lock lever Cabin ceiling-mounted air conditioner for expanded operation space A high-mount cabin can be selected for an elevated view depending on the load Model FD1-7 FD115-7 FD stage view mast Maximum fork height 3 (118) 33 (13) 35 (138) 37 (146) 4 (157) 45 (177) 5 (197) 55 (217) 6 (236) Overall height 289/44 (113.8/173.2) 34/47 (119.7/185.) 314/49 (123.6/192.9) 324/51 (127.6/2.8) 339/54 (133.5/212.6) 374/6 (147.2/236.2) 414/665 (163./261.8) 444/72 (174.8/283.5) 469/77 (184.6/33.1) 9 (19,8) 8 (17,6) () Overall height 316/467 (124.4/183.9) 331/497 (13.3/195.7) 341/517 (134.3/23.5) 351/537 (138.2/211.4) 376/577 (148./219.3) 41/627 (157.9/246.8) 446/697 (175.6/274.4) 471/747 (185.4/294.1) 496/797 (195.3/313.8) 9 (19,8) () Overall height 317/468 (124.8/184.3) 332/498 (13.7/196.1) 342/518 (134.6/23.9) 352/538 (138.6/211.8) 377/578 (148.4/227.6) 42/628 (158.3/247.2) 447/698 (176./274.8) 472/748 (185.8/294.5) 497/798 (195.7/314.2) (26,5) 11 (24,3) () *Extra front working light and air conditioner are optional. Side shifter Fork positioner Driver s seat High-mount cabin 35mm Options Capacity (225) 87(1918) 68(1499) 56(1235) 48(158) FD1-7 FD115-7 FD135-7 (2535) (2976) Capacity (225) 79(1742) 65(1433) 56(1235) Capacity 117(2579) 93(25) 77(1698) 66(1455) Enhancing forward visibility for smooth fork positioning Side shifter Side shift Fork positioner (Independent move) Fork positioner (Independent move) Fork positioner with side shift function (Simultaneous move) UL specification Cold climate specification(-3 degree) Rear working light indicator Special length forks Extension forks Air cleaner with pre-cleaner Spark arrester Back up buzzer Rear view mirror Rear under mirror Steel cabin High mount steel cabin Air conditioner Heater Rotating seat Reclining seat, with seat height adjuster Air brake Wet disc brake Attachments Side shifter Side shift fork positioner(independent move) Fork positioner(independent move) Fork positioner with side shift function(simultaneous move) Manipulator Hinged fork Ram Crane Pole carrier fork Furnace charger Tyre handler Model FD15E-7 FD16E-7 2-stage view mast Standard mast is shown in broad frame. * capacity at 6mm(24in.) load center. Capacities shown are for trucks equipped with 2-stage view mast up through 5mm(197in.) maximum fork Performance specifications are affected by the conditions of the vehicle and how it is equipped as well as the nature and conditions of the operating area. If these specifications are critical, please discuss the proposed application with your distributor or dealer. 8 9 Maximum fork height 3 (118) 33 (13) 35 (138) 37 (146) 4 (157) 45 (177) 5 (197) 55 (217) 6 (236) Overall height 327/478 (128.7/188.2) 342/58 (134.6/2.) 352/528 (138.6/27.9) 362/548 (142.5/215.7) 377/578 (148.4/227.6) 42/628 (158.3/247.2) 447/698 (176./274.8) 472/748 (185.3/294.5) 497/798 (195.7/314.2) Capacity (337) 13(2866) 14(2293) 86(1896) 73(169) FD15E-7 6 (24) 8 (32) (29,8) (26,5) () 16 Center 6 8 (24) (32) 16 Center 2 2 Capacity Overall height 329/48 (129.5/189.) 344/51 (135.4/2.8) 354/53 (139.4/28.7) 364/55 (143.3/216.5) 379/58 (149.2/228.3) 44/63 (159.1/248.) 449/7 (176.8/275.6) 474/75 (186.6/295.3) 499/8 (196.5/315.) (3527) 139(364) 11(2425) 92(228) 78(172) FD16E-7 6 (24) 8 (32) 145 (32,) 13 (28,7) () 16 Center 6 8 (24) (32) 16 Center (24) 8 (32) 16 Center 2
6 Specifications Standard Equipment Tyres Weight Characteristics 1.2 Model 1.3 Power Type 1.4 Operation Type 1.5 Rated Capacity 1.6 Center 1.8 Distance 1.9 Wheelbase 2.1 Service Weight Axle ing Tyre Type 3.2 Tyre Size Number of Wheel Manufacturer's Designations Electric,, Gasoline, LPG, Cable Pedestrian, Drive Standing,, Order Picking Q Rated Capacity c Rated Center x Front Axle Center to Fork Face y ed Front Rear Unloaded Front Rear Front Rear Front/Rear(x=driven) FD1-7 6(24) 695(27.4) 28(11.2) 128(28,22) 272(45,68) 28(4,586) 695(13,44) 675(14,78) PR(I) PR(I) FD (24) 715(28.1) 28(11.2) 142(31,31) 2343(51,655) 227(5,4) 653(14,4) 767(16,91) PR(I) PR(I) FD (24) 74(29.1) 31(122.) 154(33,95) 2645(58,312) 245(5,41) 7115(15,686) 8285(18,265) PR(I) PR(I) FD15E-7 6(24) 75(29.5) 31(122.) 165(36,38) 28755(63,39) 2745(6,52) 7225(15,93) 9275(2,45) PR(I) PR(I) FD16E-7 (35,) 6(24) 75(29.5) 31(122.) 175(37,59) 312(66,4) 293(6,46) 7155(15,77) 9895(21,81) PR(I) PR(I) Characteristics Weight Tyres Headlights Turn signal lamps Charge warning lamps Safety checker Hourmeter Fuel gauge Torque converter oil temperature gauge Water temperature gauge Neutral safety swich Brake oil pressure warning buzzer Engine key stop Torque converter oil cooler Tiltable steering column Hydraulic power brake Horn Overhead guard Drawbar pin Cyclonic air cleaner Notch-release parking brake 3.6 Tread, Front b1 17(66.9) 17(66.9) 177(69.7) 177(69.7) 177(69.7) Tread, Rear b11 19(74.8) 189(74.4) 189(74.4) 189(74.4) 187(73.6) Tilting Angle α/β Forward/Backward degree Mast Height, Lowered h1 with Std. Mast 289(113.8) 316(124.4) 317(124.8) 327(128.7) 329(129.5) Std. Free Lift h2 with Std. Mast from Ground (.) (.) (.) (.) (.) Std. Lift Height Mast Height, Extended h3 h4 with Std. Mast from Ground with Std. Mast 3(118) 44(173.2) 3(118) 467(183.9) 3(118) 468(184.3) 3(118) 478(188.2) 3(118) 48(189.) Full-open steps Notch-release parking brake 4.7 Height, Overhead Guard h6 278(19.4) 28(11.2) 281(11.6) 281(11.6) 283(111.4) 4.7 Demensions Length, with Std. Forks Length, to fork face Width, at tyre Forks l1 l2 b1 s/e/l Thickness/Width/Lengh 5465(215.2) 4245(167.1) 228(89.8) 75x17x122(3.x6.7x48.) 5485(215.9) 4265(167.9) 231(9.9) 75x185x122(3.x7.3x48.) 586(23.7) 464(182.7) 241(94.9) 8x185x122(3.1x7.3x48.) 592(233) 47(185) 241(94.9) 85x19x122(3.3x7.5x48.) 62(237) 48(189) 248(97.6) 85x21x122(3.3x8.3x48.) Demensions 4.23 Fork Carriage Class ISO 2328, Type A/B/no Width, Fork Carriage b3 214(84.3) 214(84.3) 22(86.) 22(86.) 22(86.) 4.24 Head guard with front/rear gutters Gas-spring type bonnet stay 4.31 Ground Clearance m1 Under the Mast 25(9.8) 25(9.8) 26(1.2) 25(9.8) 27(1.6) m2 at the center of wheelbase 325(12.8) 345(13.6) 35(13.8) 35(13.8) 37(14.6) Right Angle Stacking Aisle Turning Radius Ast Wa 6115(24.7) 4(157.5) 6135(241.5) 4(157.5) 646(254.3) 43(169.3) 652(256.7) 435(171.3) 667(262.6) 45(177.2) Dimensional Drawing 5.1 Travel Speed(FWD) ed, 1st/2nd/3rd km/h(mph) 8.5/18/28(5.3/11.2/17.4) 8.5/19/28(5.3/11.8/17.4) 9/19.5/27.5(5..1/17.1) 9/19.5/27.5(5..1/17.1) 9.5/2/28(5.9/12.4/17.4) Unloaded, 1st/2nd/3rd km/h(mph) 9/2/32(5..4/19.9) 9/21/32(5.6/13./19.9) 9.5/21/32.5(5.9/13./2.2) 9.5/21/32.5(5.9/13./2.2) 1/21.5/33(6.2/13.4/2.5) Performance Lifting Speed Lowering Speed Max. Drawbar Pull Max. Gradeability Service Brake ed/unloaded ed/unloaded ed ed 1.6km/h, 3min rating Operation/Control mm/s(fpm) mm/s(fpm) kn(lb) % 47/5(93/98) 4/5(78.7/98.4) 112(25,132) 38 43/45(85/89) 4/5(78.7/98.4) 18(24,339) 32 35/375(69/74) 4/5(78.7/98.4) 15(23,677) 28 33/35(65/69) 45/45(88.6/88.6) 15(23,677) 25 32/345(63/68) 45/45(88.6/88.6) 1(22,487) Performance α 6º β12º 5.11 Parking Brake Operation/Control 5.11 h4 h3 h Steering Type 5.12 h6 6.4 Battery Voltage/Capacity at 5-hour rating V/Ah 24/1 24/1 24/1 24/1 24/ Maker/Model Rated Output, SAE gross kw(hp) 119(16) 119(16) 119(16) 119(16) 119(16) s m2 Drive 7.3 Rated Speed Max Torque, SAE gross min -1 N-m(lbft)@min (398)@ (398)@ (398)@ (398)@ (398)@ Drive l m1 x y l2 7.4 No. of Cylinder/Displacement cm 3 (cu.in) Fuel Tank Capacity Ltr(US gal) 26(68.7) 26(68.7) 28(74.) 28(74.) 28(74.) 7.6 Others 8.2 Relief Pressure for Attachment Hydraulic Tank Capacity 8.6 Clutch bar(psi) Ltr(US gal) 15(39.6) 15(39.6) 18(47.6) 18(47.6) 18(47.6) Others b1 b3 b1 b Transmission 8.7 Specifications are subject to change without notice. The performance values indicated herein represent nominal values obtained under typical operating conditions. e 1 11 wa
7 ISO 91 Quality Management System (for Komatsu Forklift Tochigi Plant) ISO 141 Environmental Management System (for Komatsu Forklift Tochigi Plant) The illustrations do not necessarily show the standard version and features of the equipment. Features and specifications may vary by country and region. Products and specifications are subject to change without prior notice. Please contact your Komatsu dealer for detail information. Certified by Lloyd's Register Quality Assurance Limited. Head office 2-3-4, Akasaka, Minato-ku,Tokyo , Japan Fax (Tokyo, Japan) Form No. BR-EX2-1-ENG Printed in Japan YCOM
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