Mobility. On land, at sea and in the air: Compact Hydraulic Solutions

Transcription

1 Mobility On land, at sea and in the air: Compact Hydraulic Solutions

2 Company overview Content 1. On land HOERBIGER at a Glance 3. In the air 1.1 Window lift mechanisms for armored sedans 6/7 3.1 Aviation exact positioning of aircraft seats 22 / 23 with performancedefining components in Successful since Door openers for armored vehicles 8/9 3.2 Restraint locks for amusement rides 24 / 25 compressors, industrial engines and Foundation as majority shareholder 1.3 Roof lifting systems for commercial turbines, automobile transmissions, and billion euros in sales in 2015 multifaceted mechanical engineering Over 6,800 employees worldwide applications. Innovations in attractive 130 locations in over 50 countries The HOERBIGER brand is synonymous vehicle trailers 1.4 Aerodynamic optimization for vehicles 10 / / 13 Contact persons We are happy to assist you! technological market niches are the basis for components, systems and services 2. At sea that offer unique selling propositions and 2.1 Steering, trim and tilt systems for sport boats longterm benefits for the customer. 2.2 Trim, brake and suspension systems for jet skis 18 / 19 We set standards. 16 / 17 We set Standards. HOERBIGER is certified according to: DIN EN ISO 9001, EN ISO / 27

3 On land 4 On land 5 1. On land With their upscale and unique features, hydraulic systems for vehicles made HOERBIGER offer lasting benefits for the customer. These benefits become your competitive advantage, ranging from maximum security for armored vehicles as a result of heavyduty window lift and door opening mechanisms to full use of the loading volume of commercial vehicle trailers due to roof lifting systems. In addition to carefully crafted solutions for broad logistics and security technology applications, HOERBIGER develops systems designed to optimize vehicle aerodynamics, which are indispensable in luxury sports cars.

4 On land 6 On land Window lift mechanisms for armored vehicles Playing it safe with armored vehicles Hydraulic heavyduty window lift mechanisms made We develop custom armored vehicle solutions for renowned Universally applicable thanks to highly compact design Readytouse guaranteed easy installation HOERBIGER fulfill only one purpose: to protect the lives of all automakers and retrofitters quickly and with the necessary The compact dimensions of the system and the related small All systems are preassembled prior to delivery, filled with oil, occupants. To do so, the following properties must be met: diligence. Our systems have proven to be secure and reliable installation space, along with the optional separation between and tested for functionality. When shipped, they are immediately ready for installation. drives for many years. One example is heavyduty window lift the power unit and the tank, provide maximum flexibility. As a Failsafe as a result of hydraulic actuation mechanisms used in armored vehicles. The compact dimen result, HOERBIGER systems can be used universally in virtual Maintenancefree, readytoinstall and reliable sions, combined with high power density, make these products ly all special armored vehicles. Universally applicable, thanks to compact design ideal for installation in extremely confined spaces. The specialized components used are security equipment parts Secure, reliable and autonomous for maximum security for armored vehicles. HOERBIGER has decades of experience Despite bulletproof glass weighing as much as 45 kilograms, (additional versions available on request) in this sensitive market and knows precisely what customers HOERBIGER window lift mechanisms take only 6 seconds to are looking for. The result: premium hydraulic systems for se open and close in an emergency. An added emergency func Light Standard Luxury Luxury plus curity, reliability, and application diversity. tion that allows the window to be opened and closed at any Emergency actuation: no no no yes time via an emergency valve guarantees maximum security. Power unit (designation): type 4 type 4 A63 A63 Thanks to an accumulator, the window can be opened or Stroke (mm): closed autonomously even if power from the vehicle battery Sound level (db): is no longer available. Motor technology (VDC): ~ 70 (not encapsulated) ~ 60 (not encapsulated) 12 or 24 (brushed motor; brushless available on request) Window load (kg): Unconditional comfort thanks to lownoise drive systems Extension/retraction time (s): 5/6 6.5 / 7 7/8 7/8 Security technology is often associated with unpleasant noise. Weight (kg): The customer, in contrast, expects comfort especially in an Material no: armored vehicle. The lownoise hydraulic actuator systems of the HOERBIGER window lift mechanism line offer unconditional comfort and comparatively quiet opening and closing of the windows. Luxury window lift mechanism. You can find additional information available for download here.

5 On land 8 On land Door openers for armored vehicles Easy operation of heavy doors Hydraulic heavyduty door opening mechanisms made HOERBIGER ensure that vehicle doors can be opened and (example details available on request) closed easily so that heavy armoring is not burdensome to occupants. Door opener system Max. force (kn): 20 (depending on cylinder type) Maintenancefree, readytoinstall and reliable Power unit (designation): type 4 Secure because they remain operational even without power Motor technology (VDC): 12 or 24 (brushed motor; brushless available on request) in emergencies Max. cylinder stroke (mm): 300 Universally applicable thanks to highly compact design Door opening/closing (s): 11 Weight of overall system (kg): approx. 19 The weight of doors of armored vehicles is significantly higher than that of a conventional automobile. In part, this is due to the bulletproof windows and their enormous weight. To be able to open the door easily and comfortably, HOERBIGER developed special door opening aids for armored vehicles. Secure opening and closing even in emergencies HOERBIGER door openers for armored vehicles are secure and reliable at all times. If necessary, in an emergency the doors are opened and closed using stored hydraulic energy, guaranteeing maximum security even in the event of a power failure. Compact, readytoinstall, and maintenancefree 1. Cylinder The compact design allows easy and flexible integration of 2. Emergency block for manual emergency function HOERBIGER door openers. The systems are fully preassem 3. Power unit bled, filled with oil, and tested for functionality. When 4. Accumulator for emergency mode shipped, they are immediately ready for installation and main 5. Mounting plate tenancefree. For additional information, visit

6 On land 10 On land Roof lifting systems for commercial vehicle trailers Full utilization of loading volume HOERBIGER roof lifting systems for commercial vehicle trailers are distinguished the following properties: Comfortable, fully automatic lifting of roof at the push of a button Reliable to operate, using an integrated hand pump in emer Hydropneumatic gencies power unit. Effective available pneumatic pressure from the truck s engine is converted into hydraulic pressure for lifting Comfort combined with time savings Loading and unloading processes using forklifts become easier Lift drives for the tops of commercial vehicle trailers are gener and more costefficient. It is possible, for example, to stack ally operated mechanically, supported gas springs or operated three rigid Euro wire mesh pallets or automotive racks without manually hydraulics. In this sector, HOERBIGER developed difficulty. Feature / types Overall system Max. operating pressure (bar): 240 ± 10 (hydraulic) Operating temperature (ºC): 30 bis + 80 Feature / types Hydropneumatic power unit Initial pressure (bar): 6 to 11 (pneumatic) Hydraulic pump capacity (l/min): 0.3 to 0.5 (depending on operating pressure) Max. air consumption (l): 40 (depending on load and cylinder dimension) Weight (kg): 4.86 Feature / types Cylinder (singleacting) Stroke (mm): 400 / 500 / 600 Weight (kg): approx Cylinder diameter (mm): 16 Corrosion protection (hrs): 480 (salt spray fog testing against ferric oxide (rust)) Scope of delivery a powerful, hydropneumatic alternative that significantly simplifies things for the driver compared to products already available Flexibility and safety due to integrated hand pump on the market. The hydropneumatic system utilizes the com The operation of the roof lifting system is connected to the pressed air supply available for the braking systems of commer compressed air reservoir. Manual override is possible using the cial vehicles to raise the entire top 400 to 600 mm on the integrated hand pump should compressed air not be available, left or right side, or on both sides way of a lifting device, in ensuring flexibility and safety in emergencies. A system consists of 1 power unit, 4 cylinders and 1 hose kit, including the quick coupler systems. Depending on pressure and stroke, fully automatic lifting of the roof takes between cluding manual control valves. The lifting height of the system can be tailored to the customer s specific needs. What kind of semitrailer is the system suited for? Effortless mounting, even without hydraulics expertise 19 and 48 seconds, facilitating loading and The HOERBIGER roof lift drive is leakfree and shipped ready unloading processes and allowing you to to install. Processcontrolled mounting is possible even without utilize the entire cargo capacity. hydraulics expertise, virtually precluding dirt from entering. In Tautliners addition, hydraulic quick coupler systems ensure effortless Curtain side trailers mounting. Thanks to their compact design, the standardized Special structures for trailers hard chromium plated hydraulic cylinders fit between the stan Other application options available on request chions of the trailer. (such as end wall displacement) You can find additional information available for download here.

7 On land 12 On land Aerodynamics optimization for vehicles Safe at the limits Outstanding unique features of HOERBIGER s performance The HOERBIGER Type 4 power unit helps stabilize the defining components provide significant added value in vehicle at high speeds, thanks to constant hydraulic realtime (example details available on request) demanding automotive engineering applications. adjustments of the aerodynamics to the ambient conditions. Power unit (type 4) Compact Hydraulic control block system Max. operating pressure (bar): 220 Low weight Some sports car models feature an intelligent interconnection Volume flow (l/min): 0.5 to bar) High power density between the chassis and spoiler. This coordinated interplay Protection class (IP): 65 additional optimizes the vehicle s stability. Installation position: any position Dimensions (L x W x H (mm)): 216 x 50 x 72 (with smallest tank) Motor technology (VDC): 12 or 24 (brushed motor; brushless available on request) Sports cars in the premium segment are distinguished excellent driving performance. Enormous acceleration results in In this application, the hydraulic control block system made large forces that act on the driver and the vehicle. Reliable and HOERBIGER serves as the central control unit, which can be innovative technology is needed for the driver to safely steer tailored to the needs of individual sports car models. In con the vehicle at high speeds and at the handling limits. Compact junction with the control electronics used and supplied the Hydraulic control block system (with SP3 valves) hydraulic power units and control blocks provide safety customer, it is possible to coordinate and match the diffusers, Temperature range (ºC): 30 to +100 through optimized vehicle aerodynamics. chassis and rear spoiler to the given driving situations. The Voltage (VDC): 12 or 24 DC (+10% tolerance) system additionally allows charging of the brake booster accu Switching times (ms): 20 to 50 (dependent on pressure and flow rate) mulator. Life time (hydraulic switching cycles): e.g., 12,000 (@ duty cycle 1:5) Extendable and adjustable rear spoilers ensure the necessary Corrosion protection: depending on customer requirements contact pressure of the sports car, keeping it on the road. Protection class (IP): 65 Type 4 power unit Type 4 power unit. Hydraulic control block. For additional information, visit

8 At sea 14 At sea At sea HOERBIGER is considered a specialist for key hydraulic components in the recreational watercraft market. Renowned manufacturers of sport boats, jet skis and marine engines rely on our custom systems and their exceptional properties, which create added value and benefits for our customers. Because of their high resistance to dust, moisture, seawater, sun radiation and ozone influences, they are particularly reliable and durable.

9 At sea 16 At sea Steering, trim and tilt systems for sport boats Maneuvering safely at all times (example details available on request) Steering cylinder Trim system Power unit (Type 4) HOERBIGER maritime applications provide innovative the steering, trim and tilt systems made HOERBIGER have Max. pressure (bar): solutions for use on the water and offer the following proven their worth. Since high forces are frequently encoun Stroke (mm): tered in watercraft recreation, hydraulic systems are preferred Burst pressure (bar/kn): 700 / / 19 in these applications. Usage conditions (ºC): advantages: Reliable protection against marine growth Marine growth: Compact and powerful Displacement transducer system: Readytouse: filled with oil and tested Max. dynamics (m/s): Safe fun in choppy waters outside/water temperature: 18 to +85 / 5 to +35 Developed according to: All components of HOERBIGER hydraulic systems for boating applications can be supplied with operating pressure of more than 200 bars. Key features are their high corrosion resistance Steering and easy and costeffective installation. All cylinders have a The term steering refers to piloting of the boat, for ex compact design, are saltwatertested, and created with rough ample via hydraulic cylinders provided on the outboard conditions at sea in mind. The control cylinder is equipped engine or Zdrive, which steer the boat propulsion unit in with a robust wiper system and has a long service life. When it keeping with the desired driving direction. 40 to + 80 reliable protection available on request 0.5 ABYC (various), ASTM (various), SAE (various) EC Directive 2013/53/EU for recreational craft DIN EN ISO 10592, DIN EN ISO 62, DIN EN Motor technology (VDC): 12 or 24 (brushed motor; brushless available on request) Installation location: power unit encapsulated (IP 67) cylinder (outside, above and below the water line) Installation position: power unit (upright, with tank at the bottom and hose connection at the top) comes to safety, there are no compromises: the trim cylinder features integrated overpressure protection, ensuring reliable Trim operation at all times. In the marine industry, trim refers to the rotation of a vessel about its lateral axis, for example when trim is used Compact and economical use to adjust the position of the drive system about the lateral All complete systems are shipped as selfcontained and tested axis or influence the positioning of the boat. systems. Given their compact dimensions, they require little installation space. The Type 4 power unit is considered the Tilt smallest and least costly in its class, allowing economical and The term tilt refers to inclination and is used, for exam decentralized applications. The advantage of the selfcon ple, when the outboard engine or Zdrive is being raised or tained system is that it is maintenancefree since the power lowered. Steering cylinder with control valve. Trim system. unit is filled with oil for the life of the system and is absolutely leakproof. Another benefit of this power unit is that it implements multiple movements using one motor. For sport boats, You can find additional information available for download here.

10 At sea 18 At sea Trim, brake and suspension systems for jet skis Advanced technologies for toughest requirements Jet ski manufacturers benefit from HOERBIGER s knowhow of water. Jet trim is used to ensure the optimal angular setting and many years of experience with performancedefining of the jet stream propulsion in relation to the water. The goal is (example details available on request) components and systems designed for sport boats. The to achieve optimal efficiency to maximize use of the engine s benefits of advanced technology make riding jet skis a safe power for propulsion. Power unit (Type 4) Max. operating pressure (bar): 220 Cushioning hard water impact Volume flow (l/min): 0.5 to bar) Saltwater resistant The comfort seat adjustment made HOERBIGER is shipped Protection class (IP): 67 Compact and powerful as a set consisting of a compact Type 4 power unit (IP67) Installation position: any position Readytouse: filled with oil and tested featuring a small aluminum cylinder, including tubing. Dimensions (L x W x H (mm)): 216 x 50 x 72 (with smallest tank) Motor technology (VDC): 12 or 24 (brushed motor; brushless available on request) and enjoyable leisure time activity: Brake/reverse and trim The intelligent system, which can be operated either manually Fast turns, abrupt braking maneuvers, jet trim, and even oper or automatically, not only increases riding comfort, but also ation in reverse, provide maximum riding pleasure on jet skis. the safety of water sports aficionados. As a result, jet ski manufacturers must ensure that the tech Cylinder (jet trim/brake/reverse/seat suspension system) Seawater resistance: saltwater nology for brake/reverse and trim modes is safe and reliable. The active seat adjustment allows different positions. In Displacement transducer system: available as an option With the compact Type 4 power unit, equipped with valve park, the seat is in the lowest position. When the ignition is Dynamics (m/s): 0.1 (for brake/reverse, otherwise 0.5) block and cylinder, including tubing, HOERBIGER developed started, the hydraulic cylinder moves to the central position, the right system. and the seat shifts to the standard position. When the jet ski is moving, the spring travel can be utilized to cushion the In practice, an extendable gate is folded half way over the wa hard impact with water. Another special feature is that the ter jet stream during braking, and the jet ski is brought to a displacement transducer system automatically detects the halt increasing reverse thrust. When operating the jet ski in number of persons on the jet ski and accordingly moves the reverse, in contrast the gate is dropped entirely over the stream cylinder to a center position. The products are suitable for the following applications: Suspension systems for seats Brake/reverse Jet trim Seat suspension system for a jet ski. You can find additional information available for download here.

11 In the air 20 In the air In the air Maximum comfort at optimal weight is a combination typical of the requirements of firstclass aircraft seats. In a segment where every gram matters, HOERBIGER hydraulic positioning systems offer compelling features with their powerful, quiet, reliable and extremely lightweight design. When it comes to hydraulic locks for amusement rides, safety has top priority. With its passenger restraint systems, HOERBIGER ensures carefree and comfortable fun on rides such as on roller coasters that catapult riders to dizzying heights. Read the following pages to learn why leading aircraft outfitters and amusement ride manufacturers rely on the benefits that HOERBIGER technology has to offer.

12 Hydraulik In the air22 22 In the air Aviation exact positioning of aircraft seats Maximum comfort Floating as if on clouds easily, quietly and safely Low noise generation Increase safety and operating comfort further, with the HOERBIGER Marlis sensor! Fast and exact adjustment Finding, visualizing and storing the optimal seat position is no Optimal package: powerful, low space requirement and only longer wishful thinking. Once stored, several desired settings Readytouse: system filled with oil and tested Energy efficiency: high energy efficiency due to minimized 1.1 kg per function (7 functions) can be accessed at the push of a button, or the seat can be Emergency function: manual positioning and emergency power consumption over conventional systems returned to the basic position prior to landing. release in the event of power failure Robust design: proven and reliable electrohydraulic compo Variability: a multitude of functions are possible to meet nents guarantee failsafe operation customers needs Design freedom: position of the actuator is independent of Product summary: Hydraulic aircraft seat positioning systems Every gram matters in passenger aircraft engineering. Components must be resilient to cover a number of functions Marlis, the new sensor for hydraulic cylinders developed in the smallest of spaces and at minimal weight. A modern HOERBIGER, makes it possible. The Marlis sensor very pre passenger aircraft seat best exemplifies these expectations. cisely measures the position of an adjusting cylinder. The hydraulic aircraft seat positioning systems made Available cylinder types HOERBIGER ensure fast and exact positioning and adjustment You can select from the LA or LV cylinder classes. They are of seating area and backrest for firstrate seating comfort. doubleacting cylinders with the piston rod on one side. This is made possible an intelligent hydraulics solution LA cylinders: are distinguished small dimensions and a that guarantees powerful, rapid, quiet, smooth, and precise low weight (aluminum construction) movements. Aircraft seats equipped with these systems LV cylinders: are suitable for high loads (steel construction) Leading aircraft outfitters rely on the benefits of hydraulic positioning systems made HOERBIGER. These systems offer you the following features: the position of the motor (including gearbox and pump) LA Cylinder LV Cylinder Max. operating pressure (bar): Piston diameter (mm): 13 to 25 (stepped) 25, 32, 40 Stroke lengths (mm): 25 to 300 (in 25 mm increments) 100, 200 (special lengths: 35 to 500 mm) underscore the special feeling of status and luxury associated with air travel. The selected seat position is reliably maintained throughout the entire flight. Available functions: Back adjustment Leg/foot rest adjustment Head rest adjustment Lift Horizontal displacement (slide) Compact design 2 / 3 lower Inclination of the seating area space requirement than the Locking function competition and any cylinder installation position is possible! You can find additional information available for download here.

13 In the air 25 In the air Restraint locks for amusement rides Maximum safety Unconditional fun safely, flexibly and compact Greater passenger comfort: unlike mechanically latching Readytouse: system filled with oil and tested systems, hydraulic units ensure infinitely variable bar Only one system, no attachments: additional gas springs, adjustment customized to the rider spring systems or pneumatic drives required to open the bar lic locks and gained the confidence of numerous amusement Seat comfort is a top priority: reduced installation space are completely eliminated park and ride operators. permits innovative seat designs due to the extremely Maximum reliability: leakfree check valve with hardened compact dimensions of the locking system seat edge The reliable and safe hydraulic components are implemented Manual emergency operation: opens the bar even in the event Energyefficient: the energy stored during closing is used to in a modular system, guaranteeing customized solutions and of a power failure of the control electronics open the restraining bar Young and old alike thoroughly enjoy amusement park and fast project engineering. The LE locking system developed Considerably less wear: hydraulic systems are low fairground rides. Roller coasters must become increasingly at HOERBIGER specifically for amusement rides and mobile maintenance and not subject to the wear and tear of tractive, and more often than not they challenge the physical structures forms the core, ensuring maximum safety in over a ratchet system limits of people and materials. Designing products with safety theshoulder restraints, lap bars and abdominal restraints. Product summary: The personal restraint hydraulic lock LE With its passenger restraint systems, HOERBIGER ensures Hydraulic locks for passenger restraint systems make your carefree and safe fun on rides. For decades, leading manufac amusement rides safe in every respect as a result of: turers of amusement rides have relied on HOERBIGER hydrau Compliance with maximum safety standards Selfcontained and lowmaintenance hydraulic system Infinitely variable positioning and silent bar adjustment in mind goes without saying is crucial, without compromises. Uses LE25 LE25 LE32 Blocking direction: extend/retract extend Comfort adjustment: no yes Static load (N): on request on request Dynamic load (N): on request on request Panic load (N): on request on request Total length (mm): 355 (piston rod retracted) 503 (piston rod retracted) Stroke (mm): 80 to to 150 Weight (kg): approx. 3.1 approx. 5.9 Production: rinsed, cleaned, tested rinsed, cleaned, tested Overtheshoulder restraint Lap bar Abdominal restraint You can find additional information available for download here. The locking systems are DIN EN and ASTM F2291 certified.

14 Contact persons 26 Contact persons 27 Available to you close CONTACT PERSONS We are happy to assist you! Kurt Danzer Stella Shao Product responsibility: Passenger restraint systems, Phone: roof lifting systems Phone: Product responsibility: Passenger restraint systems Territory responsibility: Europe Territory responsibility: Asia Axel Küller Product responsibility: Window lift mechanisms, Gary Xu roof lifting systems, vehicle aerodynamics, Phone: door openers, sports boats, jet skis Phone: Product responsibility: window lift mechanisms Territory responsibility: Europe Territory responsibility: Asia Justin Shelton Phone: Product responsibility: All products Territory responsibility: USA

15 HOERBIGER Micro Fluid GmbH HOERBIGER Automatisierungstechnik GmbH Borsigstraße 11 Südliche Römerstraße Barbing Altenstadt Germany Germany Website: Website: HOERBIGER Automotive Comfort Systems LLC HOERBIGER Automation Technology Co., Ltd Pumphrey Avenue Science & Technology Business Incubator Anzhen Auburn AL Xidong Park, Xishan EDZ USA Wuxi China Website: Website: This document contains a general overview of the products described herein and serves solely informational purposes. It shall not be construed to represent any statutory or contractual warranty. Design and technical details that are tailored to your specific application are available from HOERBIGER on request. HOERBIGER reserves the right to modify its products and the related product information at any time without prior notice. Copyright HOERBIGER 2016 AAT3MF020AE201612