FLEXIBLE CONDUCTORS SOLUTIONS TO OPTIMIZE THE DESIGN OF ELECTRICAL POWER & EARTH/GROUND CONNECTIONS

Transcription

1 FLEXIBLE CONDUCTORS SOLUTIONS TO OPTIMIZE THE DESIGN OF ELECTRICL POWER & ERTH/GROUND CONNECTIONS

2 WRNING Pentair products shall be installed and used only as indicated in Pentair s product instruction sheets and training materials. Instruction sheets are available at and from your Pentair customer service representative. Improper installation, misuse, misapplication or other failure to completely follow Pentair s instructions and warnings may cause product malfunction, property damage, serious bodily injury and/or death, and void your warranty.

3 Suary Flexible conductors for multiple applications Certificates & software....6 Product overview....7 ERIFLEX FLEXIBR Insulated flexible busbar ERIFLEX FLEXIBR accessories Hydraulic and manual tools for busbar & ERIFLEX FLEXIBR Insulated braided conductor (IBS, IBSB & IBSBR) Earth/ground copper braids (MBJ & BJ) Earth/ground stainless steel braids (CPI) Power shunt (PBC, PBCR & PPS) Flat copper & stainless steel braids in coils (FTCB, FRCB, FSSB & FTCBI) Round and tubular copper braids in coils (RTCBI, RTCB, RRCB, RRCBI & TTCE) Make your own braided connections...39 Made-to-order solutions Cross reference list

4 Flexible Conductors for Low-Voltage Industrial pplications The Pentair dvantages solution provider with strong expertise in a variety of markets worldwide worldwide team of experts in electrical power connections Experienced manufacturer and global provider Full range of high-quality, reliable, certified products Innovative and compatible product designs Easy to use saves time and space Maximize power density Energy Electrical Power Generators and Distribution - Transformers - Generators Renewable Energies - Windmills - Solar - Hydropower Oil, Gas and Petrochemical Telecom Power Stations Transportation Marine ircraft Ground Transportation utomotive 2

5 Industry & Buildings Buildings & Shopping Centers ir Conditioning Elevators, Escalators & utomatic Doors Panelboard Power Control & Coand pplications: - Power Switchboards - Distribution Panel - UPS - Power Factory Correction Machinery Tunneling Crunchers Printing Welding Packaging Wood Working 3

6 Flexible Conductors for Multiple pplications Pentair is trusted for producing high quality flexible conductors for low voltage power connections. Flexible conductors made out of braids or laminates are used in a variety of applications for current transfer or grounding/earthing connections. Expansion connections for busbar system Busbar and active electrical component connection (Example: circuit breaker, contactor) including most compact components on the market Flexible connection between fixed and moving parts Earthing/grounding interconnection (Example: pipeline) Outdoor/offshore application or difficult environment (Example: abrasion, corrosion, UV...) Earthing/grounding connection with excellent electro-magnetic compatibility Short and compact connection between electrical components for volume reduction 4

7 Flexible Conductors for Multiple pplications Worldwide certifications, applications and product availability Vibration and reliability solution for connection Connection for alternating current or direct current application Reduce time assembly or maintenance connection Motor, generator or transformer connection with busbar system Power connection between horizontal and vertical system Complicated and difficult connection for specific application 5

8 Certificates & ERICO Software Tests & Certificates ERICO components have received conformity certificates from several agencies/standards. Worldwide Certification UL CS IEC GOST gency/standard pprovals International Electrotechnical Coission IEC Standard IEC Standard Underwriters Laboratories UL Recognized, File E UL Recognized, File E UL Recognized, File E UL Listed, File E Canadian Standards ssociation CS Certified, File LL BS VERITS CE BS merican Bureau of Shipping Certificate 08-HS PD-DUP & Certificate 13-HS PD-DUP Marine & Offshore pplications European Conformity Interactive ERIFLEX Software vailable Online from Pentair With the click of a mouse, Pentair makes it easy to create a technical panel layout with all of the necessary components. vailable at this interactive software walks the user through the creation of a project with easy to follow instructions. The software features updated pricelists, informative product datasheets and a project installation calculator. Bureau VERITS Certificate / DO BV for shipboard use GOST Certificate compliance for Russia RoHS Compliant Whether you re interested in making a complete lowvoltage busbar system or a distribution kit, or if you need to determine a flexible connection with ERIFLEX FLEXIBR, you can trust ERICO software to help simplify the process. In fact, the software will provide you with technical and coercial datasheets dedicated to your project. For more information or to request your personal login information, contact your local Pentair representative or visit Early involvement of Pentair experts results in optimal solutions: Compact Solution Quality Environment Compliance Cost Effective 6

9 Product Overview Product Range Typical Uses Typical Market Insulated flexible busbar (ERIFLEX FLEXIBR) Insulated braided conductor (IBS, IBSB & IBSBR) Heavy-duty power interconnection Overcome vibration/alignment problems Circuit breaker, generator & prefabricated power network conductor Expansion joints Variable terminating positions Machine connections Movable connection from massive busbar system lternative to large & multiple cables lternative to rigid busbar Interconnects for low voltage power distribution units IBSB specially designed for industrial circuit breaker connection Overcome vibration/alignment problems Battery connections Earth/ground connections Switchgear & control equipment Transport Electrical equipment manufacturers Power generation Machinery manufacturer Switchgear & control equipment Transport Electrical equipment manufacturers Power generation Power shunt (PBC, PBCR & PPS) Transformer or generator to busbar connection Overcome vibration/alignment problems Power interconnection Switchgear & control equipment Power distribution Transportation Earth/ground copper braids (MBJ & BJ) Power, earthing/grounding and equipotential connections Electrical bonding enclosure door EMI effect reduction application Switchgear & control equipment Rail transportation Electrical equipment manufacturers Power generation (wind, solar) Data center Earth/ground stainless steel braids (CPI) Flat and round copper braids in coils Earthing/grounding and equipotential connections Superior abrasion, corrosion, chemical, and UV resistance for outdoor applications Expansion joints Connections for lightning protection systems Earth/ground connections Power interconnection Lightning protection Flexible links Overcome vibration/alignment problems Transportation Food and beverage industry Power generation (wind, solar) Chemical and oil industry utomotive Defense & aerospace Civil construction Urban projects Defense & aerospace Rail transportation utomotive Electronics General electrical sector Civil construction Tubular copper braids in coils Screening of cables from electromagnetic, electrostatic and RF interference Mechanical support Protection against abrasion and corrosion EMC & EMH applications Defense & aerospace Transportation Electronics & counication Cable harness & assembly makers Component distributors 7

10 ERIFLEX FLEXIBR - Insulated Flexible Busbar NEW Generation Flexible Busbar Patent pending insulation on ERIFLEX FLEXIBR ERIFLEX FLEXIBR Flexible Busbar - a preferred conductor ERIFLEX FLEXIBR is formed with multiple layers of thin electrolytic copper, available in plain or tin plated ERIFLEX FLEXIBR connections are made by punching directly through the laminates. There are no lugs to purchase, helping to eliminate faulty connection problems and making installation simpler and faster The insulation is a high-resistance, selfextinguishing PVC or silicone compound Traceability code and designation on product Easily formed, ERIFLEX FLEXIBR improves assembly flexibility and aesthetics of panels Ideal alternative to large cable & rigid busbar Quality: 100% production dielectric tested Superior Flexibility Pentair s exclusive manufacturing process offers superior flexibility: Copper laminates are free to slide within the insulation High insulation quality Wide variety of bending, twisting & folding possibilities NEW Innovative patent pending insulation* ERIFLEX FLEXIBR has added grooves on the inner surface of the insulation sleeve to improve sliding between the central conductor and the insulation material. The grooves help reduce the contact surface between the central conductor and the insulation material. This results in improved flexibility of the flexible busbar. Result: <20% of the inner surface is in contact with the central conductor. This Pentair patentpending idea makes ERIFLEX FLEXIBR more flexible than ever, and allows users to optimize the design of their electrical power connection. * This patent is applicable for the cross section indication by * on the part number. Refer to table on page 13 Full range from 24 2 up to Diverse pplications Usage -25 C up to 105 C (-13 F up to 221 F) ERIFLEX FLEXIBR Nominal voltage = 1000 V C/1500 V DC (IEC & UL ) Self-extinguishable High mechanical resistance High elongation value High current withstanding High copper quality (99.9% purity) High conductivity 8

11 ERIFLEX FLEXIBR - Insulated Flexible Busbar Connection Types - Between main power and distribution equipment (contactors, circuitbreakers...) - Between transformer and busduct - Between busduct and electrical cabinet Space/Weight Savings - Requires less installation space when compared to cable - Reduces the length and number of conductors, reducing weight - Insulation allows for closer spacing than traditional busbar designs. Cost Savings - Eliminates cost and installation of lugs - Reduces inventory costs Improves Reliability - Connection is made directly to ERIFLEX FLEXIBR thus eliminating the cable lug connection - Excellent resistance to vibration - No crimping esthetics - Improves design flexibility and panel access Ease of Installation - Installation is facilitated through the ease of bending and shaping even large sizes Volume -25% Skin Effect on.c. pplication Comparison of the penetration depth between: 1 x x ERIFLEX Copper Cable OR FLEXIBR 2 x 20 x % Smaller 2 x x ERIFLEX Copper Cables OR FLEXIBR 5 x 32 x % Smaller 3 x x ERIFLEX Copper Cables OR FLEXIBR 6 x 50 x % Smaller CBLE ERIFLEX FLEXIBR -40% ERIFLEX FLEXIBR BUSBR Time saving & improved reliability = Conductor = Reduced Conductivity = Insulation Representative to scale. ERIFLEX FLEXIBR intensity and cable intensity are based on conductor temperature rise of 50 C. 9

12 ERIFLEX FLEXIBR Technical Characteristics ERIFLEX FLEXIBR Insulated Flexible Busbar Technical Characteristics Conductor is electrolytic copper (Cu-ETP) Insulation is high-resistance vinyl compound: - Elongation: 370% - Maximum working temperature: 105ºC - Minimum working temperature: -25ºC - Thickness: 2 ± 0,2 - Self-extinguishing: UL 94 VO - Dielectric strength: 20kV/ Selection of ERIFLEX FLEXIBR according to the internal temperature of the panel mbient temperature Internal temperature of panel (T1) Temperature of conductors (T2) Temperature rise of conductor = T2 - T1 = T (K) Ex: For a current of 630, with: T1 = 40ºC - T2 = 90ºC 1) T = = 50K 2) In the 50ºK column, find the closest current value to 630. ERIFLEX FLEXIBR 5x32x ) Select ERIFLEX FLEXIBR according to the terminal width of the equipment being connected. ERIFLEX FLEXIBR in parallel When using 2 or 3 ERIFLEX FLEXIBR on edge in parallel for the same phase, use the coefficient: Ex: 5 x 32 x 1 - Tº = 50 K: bars in parallel > 640 x 1,72 = bars in parallel > 640 x 2,25 = 1440 K = Kelvin degree (temperature calculated, but not measurable) 10

13 ERIFLEX FLEXIBR Technical Characteristics Section 2 T (K) Current Coefficient N B x 6 x 0, ,72 2, x 9 x 0,8 21, ,72 2, x 9 x 0,8 43, ,72 2, x 13 x 0,5 19, ,72 2, x 15,5 x 0,8 24, ,72 2, x 9 x 0,8 64, ,72 2, x 13 x 0, ,72 2, x 15,5 x 0,8 49, ,72 2, x 20 x ,72 2, x 20 x ,72 2, x 24 x ,72 2, x 15,5 x 0,8 74, ,72 2, x 15,5 x 0, ,72 2, x 20 x ,72 2, x 20 x ,72 2, x 20 x ,72 2, x 24 x ,72 2, x 24 x ,72 2, x 32 x ,72 2, x 32 x , x 40 x , x 24 x ,72 2, x 24 x ,72 2, x 32 x ,72 2, x 40 x ,72 2, x 40 x ,72 2, x 50 x ,72 2, x 20 x ,72 2, x 24 x ,72 2, x 32 x ,72 2, x 32 x ,72 2, x 40 x ,72 2, x 50 x ,72 2, x 24 x ,72 2, x 32 x ,72 2, x 40 x ,72 2, x 50 x ,72 2, x 63 x ,65 2, x 80 x ,65 2, x 32 x ,72 2, x 40 x ,72 2, x 40 x ,72 2, x 50 x ,72 2, x 50 x ,72 2, x 63 x ,65 2, x 63 x ,65 2, x 80 x ,65 2, x 80 x ,65 2, x 50 x ,72 2, x 63 x ,65 2, x 80 x ,65 2, x 100 x ,6 2, x 100 x ,6 2, x 63 x ,65 2, x 80 x ,65 2, x 80 x ,65 2, x 100 x ,6 2, x 100 x ,6 2, x 100 x ,6 2, x 120 x ,49 1,95 DMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section. This calculation does not take into account the heat dissipation from the switch gear. 11

14 ERIFLEX FLEXIBR Certifications & pprovals ERIFLEX FLEXIBR Voltage Rating Maximum continuous voltage: 1000 VC and 1500 VDC, UL & IEC ERIFLEX FLEXIBR Insulated Flexible Busbar Certification & pprovals International Coission Electrotechnique (IEC) - Meets all requirements of IEC & IEC UL 67 Recognized component in the Panelboard and Switchboard accessories - component category (UL file E125470) for US and Canadian territory UL 758 Recognized component in the ppliance wiring material - component category style (UL file E316390) and category style (UL file E316390) Veritas Certified /DOBV. Ship application Canadian Standards ssociation - CS certified as appliance wiring material for a maximum of 1000 volts. File Nº (CN/CS - C22.2) merican Bureau of Shipping (BS ) - Certificate 08-HS PD-DUP - Marine & Offshore pplications CE Conformity GOST Certificate Compliance - for Russia RoHS Compliance Class II Conductors (IEC , Chapter Protection by total insulation) 12

15 ERIFLEX FLEXIBR s 2 Meters Red Copper ERIFLEX FLEXIBR M 8 x 6 x 0,5 10 0, M 3 x 9 x 0,8 10 0, M 6 x 9 x 0,8 10 0, M 9 x 9x 0,8 10 1, M 3 x 13 x 0,5 10 0, M 6 x 13 x 0,5 10 0, M 2 x 15,5 x 0,8 10 0, M 4 x 15,5 x 0,8 10 1, M 6 x 15,5 x 0,8 10 1, M 10 x 15,5 x 0,8 10 2, M 2 x 20 x 1 5 1, M 3 x 20 x 1 5 1, M 4 x 20 x 1 5 1, * 2M 5 x 20 x 1 5 2, * 2M 6 x 20 x 1 5 2, * 2M 10 x 20 x 1 5 3, M 2 x 24 x 1 5 1, M 3 x 24 x 1 5 1, M 4 x 24 x 1 5 2, * 2M 5 x 24 x 1 5 2, * 2M 6 x 24 x 1 5 2, * 2M 8 x 24 x 1 5 3, * 2M 10 x 24 x 1 5 4, M 2 x 32 x 1 5 1, M 3 x 32 x 1 5 2, M 4 x 32 x 1 5 2, * 2M 5 x 32 x 1 5 3, * 2M 6 x 32 x 1 5 3, * 2M 8 x 32 x 1 5 5, * 2M 10 x 32 x 1 5 6, M 2 x 40 x 1 5 1, M 3 x 40 x 1 5 2, M 4 x 40 x 1 5 3, * 2M 5 x 40 x 1 5 4, * 2M 6 x 40 x 1 5 4, * 2M 8 x 40 x 1 5 6, * 2M 10 x 40 x 1 5 7, M 3 x 50 x 1 5 3, * 2M 4 x 50 x 1 5 4, * 2M 5 x 50 x 1 5 5, * 2M 6 x 50 x 1 2 6, * 2M 8 x 50 x 1 2 7, * 2M 10 x 50 x 1 2 9, * 2M 4 x 63 x 1 2 5, * 2M 5 x 63 x 1 2 6, * 2M 6 x 63 x 1 2 7, * 2M 8 x 63 x 1 2 9, * 2M 10 x 63 x , M 3 x 80 x 1 2 5, * 2M 4 x 80 x 1 2 6, * 2M 5 x 80 x 1 2 8, * 2M 6 x 80 x 1 2 9, * 2M 8 x 80 x , * 2M 10 x 80 x , * 2M 5 x 100 x , * 2M 6 x 100 x , * 2M 8 x 100 x , * 2M 10 x 100 x , * 2M 12 x 100 x , * 2M 10 x 120 x ,90 * Pentair patent pending insulation ll ERIFLEX FLEXIBR cross sections can be bent, folded or twisted with a very small bending radius for shorter and more compact power connections, from 125 up to 4500 applications. 3 Meters Red Copper ERIFLEX FLEXIBR M 6 x 9 x 0,8 5 1, M 4 x 15,5 x 0,8 5 1, M 6 x 15,5 x 0,8 5 2, M 2 x 20 x 1 5 1, M 3 x 20 x 1 5 2, M 4 x 20 x 1 5 2, M 2 x 24 x 1 5 1, M 3 x 24 x 1 5 2, M 4 x 24 x 1 5 3, * 3M 5 x 24 x 1 5 3, M 3 x 32 x 1 2 3, M 4 x 32 x 1 2 4, * 3M 5 x 32 x 1 2 5, * 3M 6 x 32 x 1 2 5, * 3M 8 x 32 x 1 2 7, * 3M 5 x 40 x 1 2 6, * 3M 5 x 50 x 1 2 7,76 * Pentair patent pending insulation 3 Meters Tinned Copper ERIFLEX FLEXIBR MTC 2 x 20 x 1 5 1, MTC 3 x 20 x 1 5 2, MTC 4 x 20 x 1 5 2, MTC 2 x 24 x 1 5 1, MTC 3 x 24 x 1 5 2, MTC 4 x 24 x 1 5 3, * 3MTC 5 x 24 x 1 5 3, * 3MTC 6 x 24 x 1 5 4, MTC 3 x 32 x 1 2 3, MTC 4 x 32 x 1 2 4, * 3MTC 5 x 32 x 1 2 5, * 3MTC 6 x 32 x 1 2 5, * 3MTC 8 x 32 x 1 2 7, * 3MTC 10 x 32 x 1 2 9, * 3MTC 5 x 40 x 1 2 6, * 3MTC 10 x 40 x ,67 * Pentair patent pending insulation 13

16 ERIFLEX FLEXIBR SUMMUM - Halogen Free ERIFLEX FLEXIBR SUMMUM Characteristics Halogen free Environmental awareness High current density High ambient temperature High flexibility High insulation value IEC & IEC ERIFLEX FLEXIBR SUMMUM On request: Silvered or Tinned ERIFLEX FLEXIBR SUMMUM Conductor in electrolytic copper - Laminates thickness 1 Insulation in silicone compound - Working temperature: -50ºC up to 280ºC (315ºC short time) - Halogen free - Low smoke - Very high UV & ozone withstanding - Self-extinguishing: UL 94 VO - Elongation: 400% minimum - Tear resistance: 20 KN/m minimum - Thickness: 2 ± Dielectric strength: 20 KV/ - Maximum continuous voltage: 1000 V C/ 1500 V DC - - merican Bureau of Shipping (BS ) - Certificate 08-HS PD-DUP - Marine & Offshore pplications 14

17 ERIFLEX FLEXIBR SUMMUM - Halogen Free 2 Meter Red Copper Some photographs in the ERIFLEX FLEXIBR SUMMUM section may actually be using ERIFLEX FLEXIBR ERIFLEX FLEXIBR Section IEC mpacity T (ºk) Current Coefficient ERIFLEX FLEXIBR SUMMUM 2 M 2 x 20 x 1 5 1, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 3 x 20 x 1 5 1, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 4 x 20 x 1 5 1, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 5 x 20 x 1 5 2, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 2 x 24 x 1 5 1, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 3 x 24 x 1 5 1, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 4 x 24 x 1 5 2, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 5 x 24 x 1 5 2, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 6 x 24 x 1 5 2, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 3 x 32 x 1 5 2, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 4 x 32 x 1 5 2, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 5 x 32 x 1 5 3, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 6 x 32 x 1 5 3, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 8 x 32 x 1 5 5, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 5 x 40 x 1 5 4, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 6 x 40 x 1 5 4, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 10 x 40 x 1 5 7, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 5 x 50 x 1 5 5, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 8 x 50 x 1 2 7, ,72 2, ERIFLEX FLEXIBR SUMMUM 2 M 10 x 50 x 1 2 9, ,72 2,25 DMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section. This calculation does not take into account the heat dissipation from the switch gear. 15

18 ERIFLEX FLEXIBR ccessories ERIFLEX FLEXIBR Kits pplication: connections between busbar and fixed switchgear Kit is comprised of ERIFLEX FLEXIBR preformed and punched at the 2 extremities & end covers Only 1 kit for 3 configurations Intensity range : from 250 to 630 RoHS compliant ERIFLEX FLEXIBR Kit Phases 3 Phases 3 Phases + Neutral IEC & IEC ERIFLEX FLEXIBR Kit Phases + Neutral ERIFLEX FLEXIBR End Cover 20, 24 & 32 End Cover 20, 24 & 32 End Cover 20: ccessory for ERIFLEX FLEXIBR 20, Kit 250 T, Kit 250 TN, IBS 25, IBS 50, IBSB 50 and IBSB 70. End Cover 24: ccessory for ERIFLEX FLEXIBR 24 and IBSB 100 End Cover 32: ccessory for ERIFLEX FLEXIBR 32, Kit 630 T, Kit 630 TN, IBSBR 120, 185 and 240. Visual inspection of connection (transparent cover) Halogen-free Self-extinguishing: UL 94 V-0 RoHS compliant Easy-fitting after bolting KIT 250 T KIT 250 TN KIT 630 T KIT 630 TN kg/lbs Kit 250 T 1 0,76/ Kit 250 TN 1 0,98/2.16 kg/lbs Kit 630 T 1 2,10/ Kit 630 TN 1 3,10/6.83 kg/lbs End Cover ,19/ End Cover ,22/ End Cover ,26/

19 ERIFLEX FLEXIBR ccessories UFS FS ERIFLEX FLEXIBR Spacer Clamps Easy to install Provides support llows for proper cooling FS 24 RFS UFS Kit ERIFLEX FLEXIBR Support ssembly comprised of a 2 m aluminum section and 24 retaining blocks made of glass-reinforced halogen-free polyamide. Possible to make up 3 supports, 650 long each for 4 ERIFLEX FLEXIBR Recoended distance between clamps: 400 max. FS ERIFLEX FLEXIBR Spacer Clamp Helps ensure correct support for ERIFLEX FLEXIBR, IBSB & IBSBR in parallel, without damage to the insulation. Helps ensure correct space for optimum cooling. 4 ERIFLEX FLEXIBR in parallel maximum UL 67 Recoended distance between clamps: 400 Type* RFS Reinforced ERIFLEX FLEXIBR Support H llows up to 8 ERIFLEX FLEXIBR in parallel. Easy mounting in the panel. (25 pitch) Recoended distance between clamps: 400 L FS 40/63 FS 80/ FS 24 =< , FS 32 =< , FS & , FS / ,250 * Type of ERIFLEX FLEXIBR and IBS/IBSB/IBSBR FS 24/ UFS Kit 1 2,3 B C D ERIFLEX FLEXIBR H RFS =>63 1 0, RFS => ,

20 ERIFLEX FLEXIBR ccessories BC Connecting Clamps llows excellent electrical contact Very compact: space saving Quick installation Ideal for on site modifications HCBC FC FC ERIFLEX FLEXIBR Clamp Clamping capacity: 20 2 zinc plated steel plates complete with M8 screws 8.8 class B C D E F Torque N.m FC 50 x , FC 50 x , FC 50 x , FC 80 x , FC 80 x , FC 80 x , FC 100 x , FC 120 x ,760 HCBC High Current Busbar Clamp Clamping capacity: 40 This modular busbar clamp is designed with non-magnetic materials for high current connections between ERIFLEX FLEXIBR and rigid busbars such as transformer terminals Its mechanical design assures rigidity and even contact pressure Use 2 clamps to guarantee the contact pressure BC Ribbed-Steel Busbar Clamp Clamping capacity: 20 2 ribbed zinc-plated hardened-steel plates complete with screws Maximum clamping capacity is 50 using longer screws 8.8 class UL 67 recognized B Torque N.m B C Ø Torque N.m BC M , BC M , BC M , BC M , BC M , BC M , HSBC , HSBC , HSBC ,

21 ERIFLEX FLEXIBR ccessories FBC Connectors for Connecting without Drilling Very compact connector for connecting without drilling to a 5 or 10 thick busbar Cables from 1 2 up to or ERIFLEX FLEXIBR width 6 to 20 Self-support of connector during mounting procedure IEC ERIFLEX FLEXIBR Type Connectors for busbar thickness 5 B C Connectors for busbar thickness 10 ERIFLEX FLEXIBR Type () Torque N.m Cable Size FBC 5 x , FBC 5 x , , FBC 5 x , FBC 5 x 15, , , FBC 5 x ,132 B C ERIFLEX FLEXIBR Type () Torque N.m Cable Size FBC 10 x , FBC 10 x , , FBC 10 x , FBC 10 x 15, , , FBC 10 x ,138 QCC Clamps ERIFLEX FLEXIBR For ERIFLEX FLEXIBR thickness < 5 = 1 clamp For ERIFLEX FLEXIBR thickness > 5 = 2 clamps ERIFLEX FLEXIBR width min. max. L F QCC 6/ , QCC 15,5/32 15, , QCC 40/ ,158 Cont Kit Metal Nuts and Bolts Contact Kit For good electrical contact 100 nuts bolts flat washers 200 contact washers (class 8/8 ZN8C protection) Dimensions Torque N.m Cont Kit M6 x 16 HM 6 x , Cont Kit M8 x 30 HM 8 x , Cont Kit M10 x 30 HM 10 x , Cont Kit M10 x 50 HM 10 x , Cont Kit M12 x 30 HM 12 x , Cont Kit M12 x 40 HM 12 x , Cont Kit M12 x 50 HM 12 x , Cont Kit M12 x 60 HM 12 x , Cont Kit M12 x 80 HM 12 x ,

22 ERIFLEX FLEXIBR and Busbar Hydraulic Work Center To discover our full range of tools, please request a copy of our specific Hydraulic & Manual Tools brochure, or download it from this QR code. Hydraulic Busbar & ERIFLEX FLEXIBR Puncher Hydraulic Busbar Bender Hydraulic Busbar Cutter Shearing Tool Ruler Hydraulic Pump & Foot Controller Hydraulic ERIFLEX FLEXIBR Shearing Tool Shearing Tool Guide 20

23 ERIFLEX FLEXIBR Manual Work Center Shearing Tool Bending Tool Twisting Tool ERICO FLEXIDRILL Folding Tool Stripping Tool Stripping Knife Bending Tool 21

24 Insulated Braided Conductor (IBSB & IBSBR) Insulated Braided Conductor Technical Characteristics NEW Insulated braided conductors suitable for all the main molded case circuit breakers worldwide. IBSB and IBSBR are specially designed and developed to be suitable and connectable for molded case circuit breaker ranges, including most compact breakers on the market IBSB and IBSBR are formed with high-quality electrolytic copper wire (diameter 0,15 for maximum flexibility) Material savings: Integral palm without lugs or terminals Quick and easy to install: Ready to use. No cutting, stripping, crimping or punching. Less labor time for installation Weight savings: flat braid weighs less than a cable (with insulation) and lugs. Offers better copper usage (Skin Effect) The insulation is a high-resistance selfextinguishing PVC 105 C working temperature maximum Full application range: 80 to 630 (section 25, 50, 70, 100, 120, 185 and ), with 230 up to 1030 length Reliability No extra contact due to the lugs being crimped at the extremities of the cables. Integral palm without tin addition or crimped lug for an excellent electrical contact. Resistant to vibration - ideal alternative to cable Ideal connection for molded case circuit breakers The IBSB and IBSBR range can be used as an alternative to cable for all low-voltage applications. It is suitable and connectable for molded case circuit breaker ranges, including most compact breakers on the market. From 80 up to 630 circuit breakers, you can directly connect the IBSB/IBSBR on the front access terminals breaker without additional accessories, such as angular connectors, spreaders, ring terminal connectors or extenders. No lugs and no cutting, stripping, or crimping are necessary. No spreader, no extender needed No lug needed Very simple! Very quick! Ready to use! Direct connection 22

25 Insulated Braided Conductor (IBSB & IBSBR) The optimised alternative to cable - Ready to use. Pentair has developed a unique, state-of-the-art manufacturing line to massivate directly the palms of IBSB and IBSBR braids. The innovative manufacturing process provides an effective electrical contact, due to the integral palms, without the addition of tin or crimped lugs. This process welds the flexible braid and brings back a solid tinned or red copper block as a palm. Unlike the traditional press-welded palms process, Pentair s process is suitable for red copper, but also for tinned plated copper. The electrical contact between each wire is optimized. This Pentair process also helps eliminate moisture issues in the palms. By using crimped lugs in a severe environment, moisture can enter in the lug (often by capillarity) and create corrosion between each wire. fter several years, the electrical contact between each wire can deteriorate and alter the electrical conductivity of the equipment. The corrosion in the palm is impossible to remove without changing the element. This process produces RoHS products; no additional substances are added to the tinned-plated wires during the manufacturing process. 23

26 Insulated Braided Conductor (IBSB & IBSBR) Comparison of tensile strength Solidified Palms Traditional Braid Displacement Nominal clamping force Technical data Excellent electrical contact with integral palm construction Good tensile strength Insulation High resistance: vinyl compound Maximum working temperature: 105º C Self-extinguishable: UL 94 V0 Dielectric strength: 20 kv/ Max. working voltage: 1000 V C-1500 V DC-IEC & UL 758 Max. working voltage: 600V C/DC UL 67 Class II Conductors (IEC , Chapter Protection by total insulation) Braid Tinned (IBSB ) or red (IBSBR ) electrolytic copper Wire diameter: 0.15 for maximum flexibility - ccording to EN Very good resistance to vibration Certification & pprovals IEC & IEC cruus per UL67 & CN/CS C (File E125470) RU per UL758 (E316390) CE conformity RoHS compliance merican Bureau of Shipping (BS ) - Certificate 13-HS PD - Marine & Offshore pplications 1 +5 L 0 2 K1 J J K2 1 2 M 24

27 Insulated Braided Conductor (IBSB & IBSBR) Use with circuit breaker S 2 L Ø1 Ø2 1 2 J M K1 K2 IBSB - Tinned Copper 125/ IBSB ,5 6,5 7,5 7,5 12 2, ,08 IBSB IBSB ,5 6,5 7,5 7,5 12 2, , IBSB ,5 6,5 7,5 7,5 12 2, , IBSB ,5 6,5 7,5 7,5 12 2, , IBSB ,5 6,5 7,5 7,5 12 2, , IBSB ,5 6,5 7,5 7,5 12 2, , IBSB ,5 6,5 7,5 7,5 12 2, , IBSB ,5 10, ,15 IBSB IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , ,197 IBSB IBSB ,5 10, , , IBSB ,5 10, , , IBSB ,5 10, , , IBSB ,5 10, , , IBSB ,5 10, , , IBSB ,5 10, , , IBSB ,5 10, ,27 IBSB IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, , IBSB ,5 10, ,19 IBSBR - Red Copper 400 IBSBR IBSBR ,5 10, , , IBSBR ,5 10, , , IBSBR ,5 10, , , IBSBR ,5 10, , , IBSBR ,5 10, , , IBSBR ,5 10, , ,15 IBSBR 185 IBSBR IBSBR ,5 10, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , , IBSBR ,5 12, , ,

28 Insulated Braided Conductor (IBS) Insulated Braided Conductor Technical Characteristics IBS 25 IBS 50 IBS 120 IBS 185 IBS 240 The ideal alternative to cable No cutting, no stripping, no crimping More flexible connection Pre-punched: ready to use Technical Data Intensity = 100 up to 1000 Excellent electrical contact Good tensile strength Insulation High resistance : vinyl compound Max. working temperature : 105 C Self-extinguishable: UL 94 VO Dielectric strength: 20 kv/ Max. working voltage: 1000 V C-1500 V DC-IEC & UL 758 Max. working voltage: 600V C/DC UL 67 Braid Tinned electrolytic copper for better corrosion protection Wire diameter: 0.15 for maximum flexibility Very good resistance to vibration Certification & pproval IEC & IEC cruus per UL67 & CN/CS C CE conformity RoHS compliance RU per UL758 merican Bureau of Shipping (BS ) Quick and easy to install Excellent electrical contact Tinned electrolytic copper for better corrosion protection Very good resistance to vibration Volume reduction inside the panel board Dielectric Test 3500 VC, 1 minute according to the IEC standard (rated insulation voltage Ui 1000 VC) 6000 VC, 1 minute with 6 m creepage current set up 26

29 Insulated Braided Conductor (IBS) IBS 25 IBS 50 J 1 +5 L 0 2 J K1 K2 1 2 M IBS 25 S 2 L Ø1 Ø2 1 2 J M K1 K IBS ,5 10, , , IBS ,5 10, , , IBS ,5 10, , , IBS ,5 10, , , IBS L ,5 10, , , IBS ,5 10, K 20 1, ,33 1 L 0 2 K IBS ,5 10, , ,41 J J J IBS 50 J K2 S L Ø1 Ø2 1 2 J M K1 K2 2 M 1 2 M IBS ,5 10, ,8 7, , IBS ,5 10, ,8 7, , IBS ,5 10, ,8 7, , IBS ,5 10, ,8 7, , IBS ,5 10, ,8 7, , IBS ,5 10, ,8 7, , IBS ,5 10, ,8 7, ,65 IBS 120 IBS 185 IBS 240 J +5 L 0 J K M IBS 120 S 2 L Ø J M K IBS , , IBS , , IBS , , IBS , , IBS , , IBS , ,6 IBS 185 S 2 L Ø J M K IBS , , IBS , , IBS , , IBS , , IBS , , IBS , ,3 IBS 240 S 2 L Ø J M K IBS , , IBS , , IBS , , IBS , , IBS , , IBS , ,2 27

30 Insulated Braided Conductor (IBS, IBSB & IBSBR) Insulated Braided conductor type Section 2 T (K) Current Coefficient IBS ,6 2 IBSB ,6 2 IBS ,6 2 IBSB ,6 2 IBSB ,6 2 IBSB ,6 2 IBS ,6 IBSBR ,6 2 IBS ,6 IBSBR ,6 2 IBS ,6 IBSBR ,6 2 DMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section. This calculation does not take into account the heat dissipation from the switch gear. Selection of insulated braided conductor IBS, IBSB & IBSBR according to the internal temperature of the panel. Temperature rise of conductor = T2 - T1 = T (K) Ex.: For a current of 630, with: T1 = 40ºC - T2 = 90ºC 1) T = = 50K 2) In the 50ºK column, find the closest current value to 630. K = Kelvin degree (temperature calculated, but not measurable.) Internal Temperature of panel (T1) Temperature of conductors (T2) mbient Temperature Insulated braided conductor in parallel When using 2 or 3 insulated braided conductors in parallel for the same phase, use the current coefficient: Ex.: IBSB ΔTº = 50K: braids in parallel > 385 x 1,6 = braids in parallel > 385 x 2 =

31 Insulated Braided Conductor (IBS, IBSB & IBSBR) ssembly Instructions Screw Contact Washer Flat Washer Space between 2 or 3 insulated braided conductors in parallel, for cooling. minimum air gap is required. Use FS type spacer clamp. Flat Washer Contact Washer Nut Copper bar IBS/IBSB/IBSBR Screw Contact Washer Flat Washer Flat Washer Contact Washer Copper bar IBS/IBSB/IBSBR Designation FS For insulated braided conductor type IBS 25 / 50 IBSB 25 / 50 / 70 / 100 FS IBSBR 120 / 185 / 240 Nut 29

32 Earth/Ground Copper Braids (MBJ & BJ) Tinned Copper Earth/Ground Braids Technical Characteristics With integral palm complete range of earth/ground flexible connections from 6 to section and from 100 to 500 length Good resistance to vibration and fatigue Reliable: No extra contact due to the lugs crimped at the ends of the cable Weight savings: flat braid weighs less than a cable (with insulation) and lugs and offers better copper usage (Skin Effect) Integral palm, without tin or crimped lugs for superior electrical contact and tensile strength resistance Innovative, state-of-the-art manufacturing process. Pentair manufacturing directly massivates the palms of the MBJ tinned-plated braids. This manufacturing process provides an effective electrical contact, due to the integral palms, without the addition of tin or crimped lugs. Quick and easy to install: Ready to use. No cutting, stripping, crimping or punching. Less labor time for installation Material savings: No lugs or terminals Recoended by the EMC/EMI directives and less impedance than cables This process welds the flexible braid and brings back a solid tinned or red copper block as a palm. Unlike the traditional press-welded palms process, Pentair s process is suitable for red copper, but also for tin plated copper. The electrical contact between each wire is optimized. This Pentair process also helps eliminate moisture issues in the palms. By using crimped lugs in a severe environment, moisture can enter in the lug (often by capillarity) and create corrosion between each wire. fter several years, the electrical contact between each wire can deteriorate and alter the electrical conductivity of the equipment. The corrosion in the palm is impossible to remove without changing the element. This process produces RoHS products; no additional substances are added to the tinned-plated wires during the manufacturing process. BJ Round braids with crimped lugs Section L Ø D Intensity BJ S , , BJ S , , BJ S , ,

33 Earth/Ground Copper Braids (MBJ & BJ) Intensity Thickness Section MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , MBJ , , MBJ , , MBJ , , MBJ , , MBJ , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , , MBJ , , MBJ , , MBJ , , MBJ , ,508 L Ø J T J +1 0 MBJ Section 2 Length T ± 4 Ø Holes Technical Data Recoended by EMC/EMI directives Flat tinned copper braids Electrolytic copper Cu-ETP according to standard EN13602 Copper purity of minimum 99,9% Maximum resistivity of 0, /m at 20ºC Standard wire diameter; 0,15 Bends very close to the contact area Working temperature up to 105ºC Certification & pprovals UL Listed (UL467) except BJ GOST certificates RoHS 2002/95/EC Compliant IEC & Comparison of tensile strength L +5 0 Solidified Palms Traditional Braid Displacement Nominal clamping force 31

34 Earth/Ground Stainless Steel Braids (CPI) Stainless Steel Braids Technical Characteristics Ready-to-use stainless steel braids for multiple applications 316L stainless steel braid ready to use Full application range: 16 to 70 2 section with 150 to 1100 length High-quality 316L stainless steel: superior abrasion, corrosion, chemical, and UV resistance for outdoor applications Good resistance to vibration and fatigue Time savings: Quick and easy to install. Ready to use. No additional cutting, stripping, crimping and punching needed. Less labor time for installation Material savings: No additional lugs or terminals needed Durable in outdoor, salt and corrosive environments Non-magnetic material Long maintenance cycle Pentair developed and manufactures a range of earth/ground stainless steel braids. These high-quality 316L stainless steel braids can be installed in extremely corrosive environments, like offshore applications or coastal applications. The CPI braid is ideal for applications using stainless steel pipe or tanks, like the food and beverage industry, building industry, transportation, oil and chemical industry. Pentair offers 316L stainless steel, one of the highest resistant stainless steel options on the market. Pentair has mastered the process of manufacturing stainless steel for braiding, crimping, cutting or punching and offers a full range of ready-touse stainless steel braids. Where stainless braids can be used: Salt Environment Offshore application: Salt and corrosive environments Coastal Industry up to 100 km Outdoor application: Oil & chemical industry, food & beverage industry, civil construction, urban projects and transportation 32

35 Earth/Ground Stainless Steel Braids (CPI) Superior abrasion, corrosion, chemical and UV resistance make it ideal for outdoor applications Great for expansion joints where constant movement requires a flexible and indestructable covering Won t rust or discolor, so the appearance will never fade or change No additional cutting, stripping, or crimping needed More flexible connection Pre-punched: ready to use Quick and easy to install Excellent electrical contact Very good resistance to vibration and fatigue Recoended by the EMC directives T e J Reduced maintenance L Technical Data Excellent electrical contact Good tensile strength Working temperature up to 105ºC Braid 316L Stainless steel Wire diameter: 0,25 for maximum flexibility Very good resistance to vibration Certification & pprovals UL Listed UL467 - grounding and bonding equipment for US and Canada RoHS Compliant IEC & BS merican Bureau of Shipping Certificate 13-HS PD-DUP Section 2 L Ø J T e CPI ,5 17, , CPI ,5 17, , CPI ,5 17, , CPI ,5 17, , CPI ,5 17, , CPI ,5 17, , CPI ,5 26, ,5 10 0, CPI ,5 26, ,5 10 0, CPI ,5 26, ,5 10 0, CPI ,5 26, ,5 10 0, CPI ,5 26, ,5 10 0, CPI ,5 26, ,5 10 0, CPI , , CPI , , CPI , , CPI , , CPI , , CPI , , CPI , CPI , CPI , CPI , CPI , CPI , CPI ,8 10 0, CPI ,8 10 0, CPI ,8 10 0, CPI ,8 10 0, CPI ,8 10 0, CPI ,8 10 0, CPI ,8 10 0, CPI ,8 10 0,

36 Power Shunt (PBC, PBCR & PPS) High flexibility Reduce vibrations Ideal for transformer-busduct link Intensity: Up to 4600 PBC PBCR PPS 1 +5 L 0 2 PBCR Braided Power Shunts J 1 2 J M Drilled palms (ready to use) Weight savings - integral palm without tin addition or crimped lug Red electrolytic copper strand Ø 0,15 Extra flexible power connection and good resistance to vibration UL Listed to UL 467 up to for grounding and bonding application UL Recognized to UL 67 Section 2 Intensity ( T 30K) Intensity ( T 50K) PBCR ,5 10, ,3 2 0, PBCR ,5 10, ,3 2 0, PBCR ,5 10, ,3 2 0, PBCR ,5 10, , PBCR ,5 10, , PBCR ,5 10, , PBCR ,5 10, ,4 2 0, PBCR ,5 10, ,4 2 0, PBCR ,5 10, ,4 2 0, PBCR ,5 12, ,1 2 0, PBCR ,5 12, ,1 2 0, PBCR ,5 12, ,2 2 0, PBCR ,5 12, ,2 2 1,07 L Ø1 Ø2 1 2 J M PBC Braided Power Shunts Undrilled palms to customer s specific designs, fitted by power press Extra-flexible power connections (expansion rings, busbar ) Tinned electrolytic copper strand Ø 0,15 When used in parallel, the 2 shunts must be spaced with a minimum distance equal to the thickness of the shunt to allow air cooling Section 2 Intensity ( T 30K) Intensity ( T 50K) PBC 100 x , , PBC 100 x , , PBC 120 x , , PBC 150 x , , PBC 150 x , , PBC 200 x , , PBC 200 x , , PBC 250 x , , PBC 300 x , , PBC 400 x , , PBC 500 x , , PBC 600 x , , PBC 800 x , , PBC 1000 x , , PBC 1200 x , ,16 B C L 34

37 Power Shunt (PBC, PBCR & PPS) PPS Presswelded Power Shunts PBC pplication Section 2 Custom Solutions Intensity ( T 30K) Intensity ( T 50K) B C L H PPS 40/5/ , PPS 40/10/ , PPS 50/10/ , PPS 80/10/ , PPS 100/10/ , PPS 100/10/ , PPS 100/15/ ,385 Pentair can provide made-to-order, custom configurations to your drawing specifications. Press welding is welding of laminations to each other through direct current applied to pieces under pressure. This technique results in: The formation of a solid palm with properties of plain bar Smaller cross section for same capacity Runs cooler than equal section Plain copper, thickness of laminations 0,2 When used in parallel, the 2 shunts must be spaced with a minimum distance equal to the thickness of the shunt Pentair copper braids can be made to custom lengths, widths, thicknesses and hole patterns; with PVC installation; in flat or tubular shapes; using copper wire; in continuous coils; or with soldered studs or crimped lugs. Let Pentair solve your design and production scheduling challenges. 35

38 Flat Copper & Stainless Steel Braids (FTCB, FRCB, FSSB & FTCBI) FTCBI FRCB 15 FSSB 25 FTCB FTCB 15 FTCB 15 Flat tinned copper braids Standard wire diameter: 0,15 25 m coils Section 2 FRCB 15 Flat plain copper braids of Wire Standard wire diameter: 0,15 25 m coils Nominal Current FTCB x m 0, FTCB x m 0, FTCB x1, m 0, FTCB x1, m 0, FTCB x1, m 0, FTCB x1, m 0, FTCB x1, m 0, FTCB x2, m 0, FTCB x2, m 0, FTCB x2, m 0, FTCB x m 0, FTCB x m 0, FTCB x3, m 0, FTCB x m 0, FTCB x m 1,00 Section 2 of Wire Nominal Current FRCB x m 0, FRCB x m 0, FRCB x1, m 0, FRCB x1, m 0, FRCB x1, m 0, FRCB x1, m 0, FRCB x1, m 0, FRCB x2, m 0, FRCB x2, m 0, FRCB x2, m 0, FRCB x m 0, FRCB x m 0, FRCB x3, m 0, FRCB x m 0, FRCB x m 1,00 FTCBI Insulated flat tinned copper braids Insulation in clear PVC, thickness 1, self-extinguishing UL 94 VO Standard wire diameter: 0,15 25 m coils Insulation voltage: 450 V Working temperature: up to 70 C Section 2 FTCB 20 Flat tinned copper braids Standard wire diameter: 0,20 Extra long reels FSSB 25 Stainless steel flat braids of Wire Standard wire diameter: 0,25 Stainless steel 316L Nominal Current FTCBI x3, m 0, FTCBI x3, m 0, FTCBI x4, m 0, FTCBI x m 0,60 Standard wire diameter 0,15 - Extra long reels FTCBI x3, m 0, FTCBI x3, m 0, FTCBI x4, m 0,40 Section 2 of Wire Nominal Current FTCB x m 0, FTCB x m 0, FTCB x1, m 0, FTCB x m 0, FTCB x1, m 0,25 Section FSSB x1,5 25 m 0, FSSB x1,5 25 m 0, FSSB x3 25 m 0,

39 Round & Tubular Copper Braids (RTCB, RRCB & TTCE) large range of braids Bare or insulated Tubulars for shielding Stainless steel for corrosive environment RRCB RTCB RTCB / RTCB HL Tinned copper round braids Standard wire diameter: 0,15 25 m coils Section 2 External dia in of Wire Nominal Current RTCB m 0, RTCB , m 0, RTCB m 0, RTCB m 0, RTCB m 0, RTCB m 0, RTCB m 0, RTCB , m 0, RTCB m 1,00 Standard wire diameter 0,15 - Extra long reels RTCB 15-10/HL m 0, RTCB 15-16/HL m 0, RTCB 15-25/HL 25 7, m 0, RTCB 15-30/HL m 0,300 RRCB Plain copper round braids Standard wire diameter: 0,15 25 m coils Section 2 External dia in of Wire Nominal Current RRCB m 0, RRCB , m 0, RRCB m 0, RRCB m 0, RRCB m 0, RRCB m 0, RRCB m 0, RRCB m 0, RRCB m 1,00 TTCE TTCE Tinned copper tubular braids For screening connecting cables between equipment used in an electromagnetically disturbed environment. Supplied with draw wire Section Diameter () Nominal Ø wires of Current 2 Int. Covering % Exp. Covering % Wire TTCE 3 1, % 6 90% 96 0, m 0, TTCE 5 2,5 5 99% 10 92% 144 0, m 0, TTCE 8 4, % 16 95% 252 0, m 0, TTCE 10 5, % 20 92% 320 0, m 0, TTCE % 30 94% 334 0, m 0, TTCE 20 20, % 40 87% 288 0, m 0, TTCE 25 27, % 50 92% 384 0, m 0, TTCE 30 33, % 60 90% 480 0, m 0, TTCE 35 40, % 70 94% 576 0, m 0,380 Extra long reels TTCE 8/HL 6, , m 0,050 The primary use of tubular braid is to provide sensitive cables with an EMC/EMI screen to shield them against electromagnetic, electrostatic and radio frequency interference. Optimum screening performance is obtained using copper wire braid that can also be used for earth continuity purposes. 37

40 Round Copper Braids (RRCBI & RTCBI) RRCBI RTCBI RRCBI Insulated plain copper round braids Insulation in clear PVC, thickness 1, self-extinguishing UL 94 VO Standard wire diameter: 0,15 Insulation voltage: 450 V Working temperature: up to 70 C RTCBI / RTCBI HL Insulated round tinned copper braids Insulation in clear PVC, thickness 1, self-extinguishing UL 94 VO Standard wire diameter: 0,15 25 m coils Insulation voltage: 450 V Working temperature: up to 70 C Section 2 External dia in of Wire Nominal Current Section 2 of Wire Nominal Current RRCBI m 0, RRCBI m 0,16 On Request Special Manufacturing: - Tubular braids up to 60 diameter maximum - Flat or round copper braids up to maximum - Insulation 105º C RTCBI m 0, RTCBI m 0, RTCBI , m 0, RTCBI m 0, RTCBI , m 0,58 Standard wire diameter 0,15 - Extra long reels RTCBI 15-10HL m 0, RTCBI 15-16HL m 0, RTCBI 15-25HL 25 9, m 0, RTCBI 15-30HL m 0,

41 Make Your Own Braided Connections BD PB BD Crimp and drill tool This tool has been developed by Pentair specifically for crimping and drilling of braid terminals. Guide and specially adapted drill bit included. PB Lugs for flat braids (FTCB or FCRB) In tinned annealed copper For Flat Ø Drill Bit Bolt BD 16 FTCB or FRCB ,5 M6 1 0, BD 16-8,5 FTCB or FRCB ,5 M8 1 0, BD 25 FTCB or FRCB M10 1 0, BD 50 FTCB or FRCB ,5 M ,712 e B HCT 3-4 Crimping tool for hydraulic work center This package allows to crimp lugs PB16, PB25 and PB50 on braids with the hydraulic ERICO Puncher HCT ,850 For Flat B e PB 16 FTCB or FRCB , PB 25 FTCB or FRCB , PB 50 FTCB or FRCB ,017 BOUT ELECTROMGNETIC COMPTIBILITY In an environment where electromagnetic disturbances are more and more numerous, the ElectroMagnetic Compatibility (EMC) is increasingly important in the design and building of electrical panels. In order to avoid stray currents, it is necessary that all the metallic framework, inside the panel or outside, is at the same electrical potential. Thus, it is essential to link all these metal parts with connections presenting a low impedance at High Frequency (H.F.). Connections with cables are not efficient. Only short and flat conductors are. Their H.F. impedances are 10 times lower than the wire impedances. 39

42 Made to Order Solutions (MTO) ERIFLEX FLEXIBR Custom Solutions (Made to Order) Pentair can provide preformed ERIFLEX FLEXIBR configurations to your drawing specifications. ERIFLEX FLEXIBR can be cut, punched, twisted or bent to address your most challenging panelboard designs and production scheduling requirements. Give Pentair your low voltage connection challenges! Braided Conductors Custom Solutions (Made to Order) ERICO brand of copper braids can be made to custom lengths, widths, thicknesses and hole patterns; with PVC insulation; in flat or tubular shapes; using copper or stainless steel wire; in continuous coils; or with soldered studs or crimped lugs. Let Pentair solve your design and production scheduling challenges. 40

43 Made to Order Solutions Custom Solutions (Made to Order) - Check List Suary of the information we need for custom design work. Please photocopy this page and complete it by providing the information you know and sending to your local Pentair customer service representative. (Sections can be left blank) Electrical Function: Earthing/grounding conductor... Power conductor... Nominal current... lternating or direct current... Nominal voltage... V Insulation specification (if required) Material: Red/plain copper... Tinned copper... Stainless steel... luminum... Other... Environment: mbient temperature... Cº Operating temperature... Cº Conductor maximum temperature... Cº Humidity (dry/average/moist)...%hr Extremity/terminal dimensions: Indicate your dimensions on the proposed terminal drawing or make a sketch showing your needs. Conductor Dimensions: vailability: Drawing Specification Samples Cross Section 2 Flat or Round Section Width of the Conductor Thickness of the Conductor Length of the Conductor Quantity Contact/Requested by: Company Contact Name Phone address ddress (City & Country) 41