Automation Soft-Starters

Transcription

1 Motors Automation Enery Transmission & Distribution Coatins Automation Soft-Starters

2 Soft-Starters Soft-starters are static starters that accelerate, decelerate and protect three-phase induction motors. The control of the voltae applied to the motor by means of adjustments to the frin anle of thyristors allows the soft-starter to start and stop an electric motor smoothly. With adequate adjustments of the variables, the torque produced is adjusted to the needs of the load, so that the required current is oin to be the lowest possible for the startin procedure. Desined for exclusively industrial or professional use WEG soft-starters are micro processed, fully diital, desined to ensure the best start and stop performance of induction motors, presentin itself as a complete and low-cost solution. The human-machine interface allows easy adjustment of the parameters which helps on the set up and operation. The soft-starter line is top-notch in motor startin and stoppin with features that allow the startin, stoppin and protection of electric motors in an easy and effcient manner. Comparison of electric motor start-up methods DIRECT ON-LINE STARTER WYE / DELTA STARTING

3 SSW05 The SSW05 Plus Micro Soft-Starters, with DSP control (Diital Sinal Processor) have been desined to supply excellent performance durin start and stop of electric motors with an excellent cost effectiveness ratio. The Operator Interface allows easy parameter settin, simplifyin the start-up and operation activities. The SSW05 Plus Micro Soft-Starters are compact, optimizatin space in electrical panels. The SSW05 Plus already incorporates protection for the driven motor. Benefits Reduction of stress on couplins and other transmission devices durin start (ear boxes, sheaves) Extended lifetime of motor and mechanical components due to reduced mechanical stress Easy operation, prorammin and maintenance Simple electrical wirin Built-in bypass providin size reduction and enery savin Operation in ambient up to 55 C (122 F) Applications Bladed vaccum pumps Centrifual pumps Screw compressor (relief start) Axial fans (low inertia and low load) Certifications

4 SSW05 Wirin Diaram Bypass Built-in Settins and Indications Dip switch to enable/disable the motor protections Three phase power supply LEDs to indicate fault trips Electronic power supply and diital inputs LEDs to indicate the starter status Serial or remote HMI connector Potentiometers for pedestal voltae, acceleration/deceleration time and motor current settins. Relay outputs Output to motor

5 SSW05 - Keypad Remote Human-Machine Interface for remote operation on panel door or machine console. The copy function added to the keypad allows for loadin of same parameter settin from one soft-starter to another. It ives reliability for applications where the same parameters settins is desired for more than one soft-staters. Start the soft-starter Stop the soft-starter. Resets the soft-starter after a fault trip has occurred Scroll up parameters or parameter value Scroll down parameters or parameter value Parameter content access/escape/enter Model CAB-RS-1 CAB-RS-2 CAB-RS-3 CAB-RS-5 CAB-RS-7.5 CAB-RS-10 HMI-SSW05-RS Model 1 m cable for serial remote HMI 2 m cable for serial remote HMI 3 m cable for serial remote HMI 5 m cable for serial remote HMI 7.5 m cable for serial remote HMI 10 m cable for serial remote HMI Remote HMI for CAB-RS cable up to 3 m SuperDrive - Software Windows-based software for settin parameters, control and monitorin SSW05 soft-starters. It allows settin parameters up on-line directly in the soft-starters and off-line prorammin in the software. Possibility to store user parameters files from installed SSW05 soft-starters. The communication between the soft-starter and the computer is provided throuh RS232 serial interface.

6 SSW05 - Models 3 to 30 A 45 to 85 A SSW05 - Drive Ratins The tables below present the expected motor power for each soft-starter model under liht load application (e..: centrifual pump). However, for the proper selection of soft-starters, please use the SDW software. Use the motor power ratins below only as a uidance. Motor rated currents may vary with speed and manufacturer. IEC motor powers are based on WEG 4-pole motors; NEMA motor powers are based on NEC table Motor Voltaes Between 220 V and 460 V Model Output current 220 V 230 V IEC - 50 Hz IEC - 60 Hz NEMA - 60 Hz 380 V 415 V 220 V 230 V 440 V 460 V 230 V 460 V A kw kw HP HP HP HP SSW050003T SSW050010T SSW050016T SSW050023T SSW050030T SSW050045T SSW050060T SSW050085T Motor Voltaes Between 525 V and 575 V Model Output current IEC 50 Hz 525 V NEMA 60 Hz 575 V A kw HP SSW050003T SSW050010T SSW050016T SSW050023T SSW050030T SSW050045T SSW050060T SSW050085T

7 SSW05 - Dimensions and Weiht Model Frame size Dimensions mm (in) H W D Weiht k (lb) Deree of protection Inside delta (6 cables) connection Internal bypass W SSW050003T2246 SSW050010T2246 SSW050016T2246 SSW050023T2246 SSW050030T (5.12) 59 (2.32) 145 (5.71) 0.74 (1.63) IP00 No Yes H SSW050045T2246 SSW050060T2246 SSW050085T (7.28) 79 (3.11) 172 (2.79) 1.67 (3.68) SSW050003T4657 SSW050010T4657 SSW050016T4657 SSW050023T4657 SSW050030T (5.12) 59 (2.32) 145 (5.71) 0.74 (1.63) IP00 No Yes SSW050045T4657 SSW050060T4657 SSW050085T (7.28) 79 (3.11) 172 (2.79) 1.67 (3.68) D Mechanical Mountin Wa Size Width W (mm) Heiht H W Wa H Ha Depth D (mm) Mountin A (mm) Mountin B (mm) Mountin C (mm) Mountin A Bold M4/Rail Bold M4/Rail Note: Wa, Ha, Mountin (only for settin with srew). Ha B C

8 SSW05 Plus - Technical Data Power supply Voltae Frequency V ac (+10%, -15%) V ac (+10%, -15%) 50 / 60 Hz Electronic supply Switched mode power supply ( V ac ) Enclosure Deree of protection IP00 Control Method CPU Motor voltae variation DSP microcontroller Startin duty cycle Standard 300% ( 3 x Inom. ) durin 10s, 4 starts per hour Inputs Outputs Diital Diital 01 input for startin and stoppin 01 input for error reset 01 relay output for full voltae indication (bypass) 01 relay output for operation indication Communication Serial interface RS232C Safety Protections Motor overload Phase sequency Phase loss Locked rotor SCRs overload Overcurrent Internal fault (watchdo) Functions Startin voltae 30-80% of the rated voltae Resources Ambient Prorammable acceleration ramp Prorammable deceleration ramp Motor rated current and soft-starter rated current ration Temperature Humidity Altitude 1-20s Off - 20s % ºC - standard operation at rated current % non condensin 0...1,000 m (3,300 ft) - standard operation at rated current 1, ,000 m - with current deratin (1%/ 100 m (328 ft) above 1,000 m (13,300 ft)) Finishin Colour Frost ray (cover) and blue (base) Installation Fastenin Fastenin by bolts or assemblin on DIN 35 mm rail Conformities / standards Safety UL 508 Standard - Industrial Control Equipment / IRAM Low voltae IEC EMC EMC Directive 89 / 336 / EEC - Industrial Environment WEG Soft-Starters - Selection and Simulation Software - SDW The SDW Software will find the suitable soft-starter for your application, usin the WEG motor database. The SDW simulates the start-up and show acceleration raphs with the selected soft-starter. Free SDW software on our site

9 SSW05 - Orderin Code Information SSW T 2246 P P Z Soft-starter line SSW Rated output current: 0003 = 3 A 0010 = 10 A 0016 = 16 A 0023 = 23 A 0030 = 30 A 0045 = 45 A 0060 = 60 A 0085 = 85 A 6 - Product version P = plus 7 - Special hardware Blank = standard (not available) Hx = optional version x (H1...Hn) 8 - Special software Blank = standard (not available) Sx = optional version x (S1...Sn) 9 - Code end Z = end of codin 3 - Input power supply voltae: T= three-phase 4 - power supply voltae: 2246 = V 4657 = V 5 - Product manual lanuae: P = portuuese E = enlish S = spanish G = erman

10 SSW06 WEG SSW06 series soft-starters are micro-processor controlled and desined to start and stop induction motors. Excellent acceleration and deceleration control is achieved with an optimized cost to benefit ratio. The HMI allows easy prorammin durin commissionin and operation. The built-in Pump Control function ives optimized pre-set pump application parameters, avoidin Water Hammer. The SSW06 series were desined to heavy duty and hih performace applications and includes a special torque control function to smoothly start and stop induction motors. Certifications Benefits 32 bits RISC hih performance microcontroller Electronic motor protection Removable Human Machine interface with double display (LED/LCD) Fully prorammable control methods Totally flexible torque control Kick start function for hih break-away torque Pump control function for intellient control of pumpin systems Avoids water hammer in pumps Current peaks limits on the power supply Voltae drop limits durin startin Voltae Rane (220 to 575 V ac and 575 to 690 V ac) The control board power supply has EMC filter (94 to 253 V ac) Built-in bypass up 820 A, providin size reduction and enery savin Backup memory of motor protection I 2 t thermal imae Voltae and current unbalance protection Over/under voltae and current protection SoftPLC built-in USB connection for communication with SuperDrive and WLP software Emerency start JOG function allows slow speed in both directions without auxiliary contactors Three brakin methods used when fast stops are necessary Input for motor PTC Reduction of mechanical stress Reduction of stress over couplins and transmission devices (earboxes, sheaves, belts, etc.) Increases the lifetime of the motor and mechanical equipment of the driven machine Easy operation, prorammin and maintenance via keypad Simplified electrical installation Oriented start-up Possibility for standard three leads or inside delta size cable connection All protections and function available for both types of connection Serial or Fieldbus communication errors protection Operational environment up to 55 o C (without current reduction) for model rane 10 A to 820 A and up to 40 o C (without current reduction) for model rane 950 A to 1,400 A International certifications such as IRAM, C-Tick, UL, cul, Gost and CE

11 SSW06 - Applications Ceramic Fans / exhaut fans Dryers / furnaces Ball mills / hammer mills Roller tables Converyor belts Food and Ration Dosin / process pumps Fans / exhaut fans Aitators / mixers Dryers / furnaces Pellet mills Hoist / monorails Plastic and Rubber Extrudin machines Injection & blow moldin Mixers Calenders Grinders Wood Slicin machine Polishin machine Cuttin machines Wood chippers Saw and plains Material Handlin Conveyors / belts / chains Roller tables Monorails / hoist Escalators Baae conveyors (airports) Cement and Minin Dosin / process pumps Siftin machines / rotatin tables Dynamic raders Conveyor belts Dosin machines Chemical and Petrochemical Fans / exhaut fans Centrifual pumps Dosin / process pumps Centrifual pumps Aitators / mixers Compressors Soap extruders Juice and Beveraes Centrifaal pumps Aitators / mixers Roller tables Conveyor belts Bottlin lines Suar and Alcohol Fans / exhaut fans Process pumps Conveyor belts Pulp and Paper Dosin pumps Process pumps Fans / exhaust fans Aitators / mixers Rotatory filters Rotatory kilns Scrap conveyor Papers refiners Calenders Coaters Glasses Fans / exhaut fans Bottle manufactorin machine Roller tables Converyor belts Textile Aitators / mixers Dryers / washin machines Waste Water Treatment Axial flow pumps Impulsion systems

12 Voltae and current protections Under and Over Voltae It allows adjustment of the limits for under and over voltae protection. It is available for standard or inside delta connections to the motor. Over Under Voltae Rated Under voltae Over Under Voltae Rated Over voltae Current Current Under and Over Current It allows adjustment of the limits for under and over current protection. Over Under Rated Over Under Rated Over current Under current Bypass - built-in Built-in bypass reduces heatin losses in the thyristors, providin size reduction and enery savin. It is available in the models from 10 A up to 820 A. Three phase power supply Three phase motor

13 SSW06 - Main Functions Voltae Ramp It provides smooth acceleration and / or deceleration ramps. Voltae Acceleration Deceleration Current Ramp It allows the adjustment of current limitation for the start. Applicable to loads with hih inertia and constant torque. Current Voltae ramp or pump control Current limitation Rated current Pump Control Pump control provides a smooth deceleration avoidin overshoots. Current Current Fixed current limitation Current limitation Current limitation Rated current Fixed current limitation Rated current Current Limitation It allows the torque limitation adjustment durin the startin procedure based on application requirements. Current Fixed current limitation Current limitation Rated current Torque Control The SSW06 has a torque control alorithm with hih performance and total flexibility for any application requirements. It is available in both types of connection to the motor (standard / inside-delta circuit). 1 adjustment point - constant torque 2 adjustment points - linear torque ramp 3 adjustment points - quadratic torque ramp Fixed current limitation Torque Voltae and Current Kick Starter It provides an initial pulse of voltae or current that when applied in the motor provides an additional initial torque to the start the motor. Required for loads with hih initial torque. Constant torque Rated torque Torque control with one point Voltae Voltae kick starter Rated voltae Torque Linear torque Rated torque Voltae ramp Torque control with two points Current Torque Rated torque Rated current Quadratic torque Current limitation Torque control with three points

14 SSW06 - Keypad (HMI) Intellient Interface Intellient operation interface with double display, LED (7 sements) and LCD (2 lines of 16 characters), which allows excellent lon distance visibility, with a detailed description of all parameters and messaes via alphanumeric LCD display. Selectable Lanuae Intellient operation interface allows the user to choose the lanuae for prorammin and display of parameters and messaes in the LCD display. The hih level of hardware and software capacity of the product offers the user many options of lanuae such as: portuuese, enlish, erman and spanish, in order to adapt to any user in the world. LED display (7 sements) LCD display Increases the parameters number or its value Decreases the parameter number or its value It reverses the rotation direction (please verify availability) Clockwise LED counter clockwise LED Chanes the display between the parameter number and its value (position/content) It enables the motor (start) It disables the motor (stop). Also resets the soft-starter after a fault has occurred Local LED Remote LED It selects if the controls / reference will be received locally in the HMI (LOC) or remotely (REM) JOG function (please check if available) Copy Function The intellient interface also offers the copy function that allows copyin the parameters of a soft-starter to another, brinin speed, reliability and prorammin repetition to similar applications. SSW06 HMI HMI SSW06 Soft-starter A Soft-starter B Oriented Start-Up Soft-starters are equipment intended to start induction motors, where adaptation and response are directly related to the motor characteristics as well as the power supply. The soft-starters from SSW06 series have a prorammin option specially developed to simplify the start-up, by an oriented and automatic sequence that uides the user to the sequential prorammin of the minimum characteristics required for adaptation of the soft-starter to the driven motor and load.

15 SSW06 - Fieldbus Communication The SSW06 soft-starters can be communicated with the Fieldbus communication network throuh the most common standard protocols in the world, as it follows: Fieldbus Modbus-RTU Profibus-DP/DP-V1 DeviceNet DeviceNet Acyclic Ethernet IP Ethernet / Modbus / TCP Mainly intended to interate lare automation plants, communication networks offer many advantaes in the supervision, monitorin and on-line control of the soft-starters, providin hih performance and reat operational flexibility. To be connected to communication protocols, as Profibus, DeviceNet and Ethernet, optional modules need to be fitted in the soft-starter. For connectin the SSW06 to Modbus-RTU network the RS232 or RS485 adapter can be used. Besides providin protection, monitorin and motor control, it is allowable the use of diital and analo I/Os of the SSW06 as a remote unit in a Profibus-DP network. PLC Fieldbus network...

16 SSW06 - SuperDrive G2 Windows-based software, for SSW06 prorammin, control and monitorin. Automatic SSW06 identification Reads SSW06 parameters Writes SSW06 parameters On-line parameters settins Off-line parameters settins allow an user application to be created Allows documentation of the application to be created Easily accessible The Trace function provided with SuperDrive G2 version, throuh waveforms ives the user the possibility of status of the soft-starter at normal operatin conditions as well as for troubleshootin A 2 m shielded USB cable is provided with the product On-line help Free software on the site Monitorin and parameterization of the list of parameters comparison to factory default easy Interated environment Monitorin and control window usin virtual HMI Trace function confiuration in the G2 SuperDrive Status monitorin

17 SSW06 - SoftPLC Function A factory built resource that provides SSW06 with PLC functions ivin flexibility to the user and allowin development of customized user application prorams. Ladder prorammin lanuae - WLP software Access to all inverter parameters and I/Os PLC, mathematical and control blocks Download, upload and on-line monitorin Memory capacity of 1 kbytes Allows documentation of the application to be created On-line help Free software on the site On-line monitorin Simple and practical prorammin environment User s parameters Virtual HMI for alteration of parameters Diital input and output monitorin

18 SSW06 - Multimotor Application Soft-starter multimotor control consists in startin more than one motor with the same soft-starter, reducin the cost of the motor startin system and maintenance. With SSW06 the multimotor control can be implemented in two ways. Parallel Multimotor All motors are connected in parallel, startin and stoppin motors simultaneously Soft-starter must be selected to support the amount of all motor currents All WEG soft-starters allow this type of application 3 ~ SSW06 Motor - 1 Motor - 2 Motor - 3 Parallel multimotor Cascate Multimotor Easy implementation throuh SoftPLC functions, thus external PLC is not required Usin the I/Os expansion kit and auxiliary contactors the SSW06 can start and stop up to 3 motors in cascade or individually Able to control a multipump system usin external sensors to start and stop each pump automatically 3 ~ SSW06 K2 K3 K4 K5 K6 K7 Motor - 1 Motor - 2 Motor - 3 Cascate multimotor Note: please consult WEG to provide also the individual motor protections that must be implemented in both multimotor systems. SSW06 - Accessories Accessories Code Description Human machine interface (follow the standard product) Remote keypad frame kit Cables for connectin HMI to SSW06 (1, 2, 3 and 5 m) RS485 communication kit Profibus-DP communication kit Profibus-DP-PV1 communication kit DeviceNet communication kit DeviceNet drive profile communication kit Ethernet IP communication kit IP20 kit Protection kits for power connections I/Os expansion module for SoftPLC applications External current transformer (for models 255 to 1,400 A) Pt-100 temperature transducer HMI SSW06 LCD KMR-SSW06 CAB - HMI SSW06-1 CAB - HMI SSW06-2 CAB - HMI SSW06-3 CAB - HMI SSW06-5 KRS485 Keypad with double display (LED and LCD) Deree of protection - IP22 Copy function Remote mountin frame for HMI remote installation in front of panel door or in the machine console 1 m (3.3 ft) remote keypad cable 2 m (6.6 ft) remote keypad cable 3 m (10 ft) remote keypad cable 5 m (16 ft) remote keypad cable Enables the connection of the SSW06 to a Modbus-RTU via an isolated RS485 port KFB-PD KFB-PDPV1 Enable in SSW06 the controllin and monitorin KFB-DN via a Fieldbus network KFB-DD KFB-ENIP KIT IP20 M2 Kit IP20 for size 2 (85 to 130 A) KIT IP20 M3 Kit IP20 for size 3 (170 to 205 A) KIT IP20 M4/M5 Kit IP20 for size 4 and 5 (255 to 604 A) KIT IP20 M6 Kit IP20 for size 6 (670 to 820 A) KEIO - SSW06 6 isolated diital inputs 6 relay diital outputs K-ECA Used when external bypass is required to keep protections activated K-Pt-100 Optional module for motor Pt-100 connection (up to 5 sensors)

19 SSW06 - A complete, flexible and compact product Power supply incomin - power input terminals LED display 7 sements Removable HMI with double display (LCD + LED), multi-lanuae and copy function Liquid crystal (LCD) display 2 lines of 16 characters 32 bits RISC hih performance microcontroller Network communication modules to: Profibus-DP, DeviceNet (both optional) Three prorammable diital relay outputs Motor PTC insulated input Interface serial RS485 Modbus-RTU (optional) Six insulated prorammable diital inputs Interface serial RS232 Modbus-RTU Control cables access Power output terminals to the motor Two prorammable analoue outputs Electronic board protection fuse

20 SSW06 - Typical Wirin Diarams Standard (3 Leads) Inside Delta Connection (6 Leads) SSW06 Standard Connection SSW06 Delta Connected Motor in Y Motor in I Soft-Starter = I Full Current I I required Soft-Starter = 3 = 58% of I required (after the start) I I required Soft-Starter = 1.5 = 67% of I required (durin start) Notes: At the startin, for the same motor power, the inside delta connection (6 leads) allows for a reduction of 33% of the soft-starter current if compared to the 3 leads connection. Even when the motor is up to speed a reduction of 42% of the soft-starter current is achieved by usin 6 leads connection. Basically the inside delta connection option offered by the SSW06 ives the costumer alternative ways of reducin cost and size when it comes to soft-starter solutions. A 6 leads motor is required when inside delta connection is used. Motor 6 leads connection 220 V - / 380 V-Y 220 V V - / 660 V-Y 380 V V - / 760 V-Y 440 V V V V - / 380 V- Y/ 440 V - / 760 V-Y 220 V V - J J For the same motor power, the inside delta connection (6 leads), a reduction of 42% of the soft-starter current compared to the standard connection (3 leads) J J The inside delta connection (6 leads) allows the soft-starter to start a motor 73% reater than the standard connection (3 leads) The Inside delta connection requires 6 leads from the soft-starter to the motor Durin the start, the motor current can be 1.5 times reater than the soft-starter one After the start, the motor current can be 1.73 times reater than the soft-starter

21 SSW06 - Drive Ratins The tables below present the expected motor power for each soft-starter model under liht load application (e..: centrifual pump). However, for the proper selection of soft-starters, please use the SDW software. Use the motor power ratins below only as a uidance. Motor rated currents may vary with speed and manufacturer. IEC motor powers are based on WEG 4-pole motors; NEMA motor powers are based on NEC table (ratins up to 500 HP) and on WEG 4-pole motors (ratins above 500 HP). Inline Connection (3 leads) Motor Voltaes Between 220 V and 575 V Motor Voltae 690 V Model Output current 220 V 230 V IEC - 50 Hz IEC - 60 Hz NEMA - 60 Hz 380 V 415 V 525 V 220 V 230 V 440 V 460 V 230 V 460 V 575 V A kw kw kw HP HP HP HP HP ssw060010t SSW060016T SSW060023T SSW060030T SSW060045T SSW060060T SSW060085T SSW060130T SSW060170T SSW060205T SSW060255T SSW060312T SSW060365T SSW060412T SSW060480T SSW060604T SSW060670T SSW060820T SSW060950T ,000 SSW061100T2257 1, ,100 SSW061400T2257 1, , ,250-1,100 1,500 Model Output current IEC 50 Hz 690 V A kw SSW060045T SSW060060T SSW060085T SSW060130T SSW060170T SSW060205T SSW060255T SSW060312T SSW060365T SSW060412T SSW060480T SSW060604T SSW060670T SSW060820T SSW060950T SSW061100T5769 1,100 1,120 SSW061400T5769 1,400 1,400 Notes: 1) The maximum power of the motors in the table have been calculated based on WEG 2 and 4 poles motors. For motors with another polarity (Ex.: 6 or 8 poles), or another voltae and/or another motor brand please specify the soft-starter based on the motor rated current. 2) In 950 A model, the fan voltae must be specified as 110 or 220 V ac. 3) In 1,100 A and 1,400 A models, the fan voltae is always 220 V ac. 4) Ambient temperature (Ta) = 0 55 º C is only valid for 10 A up to 820 A models, for the 950 A, 1,100 A and 1,400 A models, Ta= 0 40 º C. 5) Use the SDW software for correct sizin of the soft-starter.

22 SSW06 - Drive Ratins Inside Delta Connection (6 leads) Motor Voltaes Between 220 V and 575 V Model Output current 220 V 230 V IEC - 50 Hz IEC - 60 Hz NEMA - 60 Hz 380 V 415 V 525 V Notes: 1) The maximum power of the motors in the table have been calculated based on WEG 2 and 4 poles motors. For motors with another polarity (Ex.: 6 or 8 poles), or another voltae and/or another motor brand please specify the soft-starter based on the motor rated current. 2) In 950 A model, the fan voltae must be specified as 110 or 220 V ac. 3) In 1,100 A and 1,400 A models, the fan voltae is always 220 V ac. 4) Ambient temperature (Ta) = 0 55 º C is only valid for 10 A up to 820 A models, for the 950 A, 1,100 A and 1,400 A models, Ta= 0 40 º C. 5) Use the SDW Software for correct sizin of the soft-starter. 220 V 230 V 440 V 460 V 230 V 460 V 575 V A kw kw kw HP HP HP HP HP ssw060010t SSW060016T SSW060023T SSW060030T SSW060045T SSW060060T SSW060085T SSW060130T SSW060170T SSW060205T SSW060255T SSW060312T SSW060365T SSW060412T SSW060480T SSW060604T2257 1, ,100 SSW060670T2257 1, ,000 1,250 SSW060820T2257 1, , ,250-1,250 1,500 SSW060950T2257 1, , ,350-1,350 1,750 SSW061100T2257 1,905-1,000 1, ,500-1,500 2,000 SSW061400T2257 2,424-1,250 1,800 1,000 2,000-2,000 2,500 WEG Soft-Starters - Selection and Simulation Software - SDW The SDW Software will find the suitable soft-starter for your application, usin the WEG motor database. The SDW simulates the start-up and show acceleration raphs with the selected soft-starter. Free SDW software on our site

23 SSW06 - Dimensions and Weiht Model Frame size Dimensions mm (in) H W D Weiht k (lb) Deree of protection Inside delta (6 cables) connection Internal bypass W SSW060010T2257 SSW060016T2257 SSW060023T2257 SSW060030T2257 SSW060045T (10.08) 132 (5.20) 182 (7.16) 3.3 (7.3) IP20 No H SSW060060T2257 SSW060085T2257 SSW060130T2257 SSW060170T2257 SSW060205T2257 SSW060255T2257 SSW060312T2257 SSW060365T2257 SSW060412T2257 SSW060480T2257 SSW060604T2257 SSW060670T2257 SSW060820T (14.57) 440 (17.32) 550 (21.65) 650 (25.59) 795 (31.30) 132 (5.20) 223 (8.78) 370 (14.57) 370 (14.57) 540 (21.26) 244 (9.61) 278 (10.94) 311 (12.24) 347 (13.66) 357 (14.05) 8.5 (18.7) 18.5 (40.8) 41.5 (91.5) 55 (121.3) 120 (264.6) IP00 (IP20 as optional) Yes Yes D SSW060950T SSW061100T2257 SSW061400T2257 SSW060045T5769 SSW060060T5769 SSW060085T5769 SSW060130T5769 SSW060170T5769 SSW060205T5769 SSW060255T5769 SSW060312T5769 SSW060365T5769 SSW060412T5769 SSW060480T5769 SSW060604T5769 SSW060670T5769 SSW060820T (33.27) 1,147 (45.16) 370 (14.57) 440 (17.32) 550 (21.65) 650 (25.59) 795 (31.30) 570 (22.44) 685 (26.97) 132 (5.20) 223 (8.78) 370 (14.57) 370 (14.57) 540 (21.26) 347 (13.66) 432 (17.01) 244 (9.61) 278 (10.94) 311 (12.24) 377 (13.66) 357 (14.05) 107 (235.9) (479.5) 8.5 (18.7) 18.5 (40.8) 41.5 (91.5) 55 (121.3) 120 (264.6) IP00 Yes No IP00 (IP20 as optional) No Yes SSW060950T SSW061100T5769 SSW061400T (33.27) 1,147 (45.16) 570 (22.44) 685 (26.97) 347 (13.66) 432 (17.01) 107 (235.9) (479.5) IP00 No No Mechanical Mountin Model SSW A mm (in) B mm (in) C mm (in) D mm (in) Fixation bolt Size A SSW SSW SSW SSW (2.95) 239 (9.40) 28 (1.10) 8.5 (0.33) M5 1 SSW SSW SSW (2.95) 350 (13.78) 28.5 (1.12) 8.5 (0.33) M5 2 SSW SSW (5.91) SSW SSW SSW SSW (7.87) 200 (7.87) SSW SSW SSW SSW (13.78) 425 (16.73) (20.77) (24.70) 775 (30.51) 36.5 (1.44) 85 (3.35) 85 (3.35) 95 (3.74) 5.9 (0.23) 10 (0.39) 10 (0.39) 7.5 (0.29) M6 3 M6 4 M6 5 M8 6 B SSW (15.75) 810 (31.89) 84 (3.31) 10 (0.39) M8 7 D C SSW SSW (19.68) 1,110 (43.70) 93 (3.66) 15 (0.59) M8 8

24 SSW06 - Mountin Clearance A Air flow B B D Input air flow C Model SSW SSW SSW SSW SSW SSW SSW SSW A mm (in) 150 (5.90) 150 (5.90) SSW SSW (5.90) SSW SSW SSW SSW SSW SSW (5.90) 150 (5.90) SSW SSW (5.90) SSW (5.90) SSW SSW (5.90) B mm (in) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 100 (1.18) C mm (in) 150 (5.90) 150 (5.90) 150 (5.90) 150 (5.90) 150 (5.90) 150 (5.90) 150 (5.90) 150 (5.90) D mm (in) 50 (1.96) 50 (1.96) 50 (1.96) 50 (1.96) 150 (1.96) 50 (1.96) 50 (1.96) 50 (1.96) Size Size08 Size07 Size06 Size05 Size02 Size03 Size04 Size01

25 SSW06 - Technical Data Power (220 to 575) or (575 to 690) V ac (-15% to +10%) Control (110 to 230) V ac (-15% to +10%), or (94 to 253) V ac Power supply Models from 255 to 820 A: 115 V ac (104 to 127) V ac / 230 V ac (207 to 253) V ac Fan Model 950 A: 115 V ac (103.5 to 122) V ac / 230 V ac (207 to 243.8) V ac Models from 1,100 to 1,400 A: 230 V ac (207 to 243.8) V ac Frequency (50 to 60) Hz (+/- 10%), or (45 to 66) Hz Deree of protection Metallic cabinet IP20 from 10 A up to 30 A / IP 00 for 45 A and above Control method Motor voltae variation (three phase induction motor) CPU 32 bits RISC microcontroller Control Types of control Voltae ramp Current limitation Current limitation ramp Pump control Torque control 1.2 or 3 points Rated 300% (3 x I nom.) durin 30s for 3 cables connection and durin 25s for 6 cables connection Startin duty cycles 10 starts per hour for models from 10 A to 820 A Starts per hour 5 starts per hour for models from 950 A to 1,400 A Inputs Outputs Safety Functions/resources Diital Relay Analo Protections Standard 5 x 24 V dc insulated prorammable inputs 1 x 24 V dc insulated prorammable input for motor PTC 3 prorammable outputs 250 V / 2 A: (2 x NA) + (1 x NO + NC - fault) 1 prorammable output (11 bits) 0 10 V dc 1 prorammable output (11 bits) ma or ma Over voltae Power supply phase loss Under voltae Output phase loss (motor) Voltae unbalance Thyristor failure Under current CPU failure (watch do) Over current Prorammin error Current unbalance Serial communication error Overload (motor) - i²t Self-check error Thyristors over temperature HMI-SSW06 communication error Motor over temperature / PTC Startin time expired Phase sequence failure Fieldbus communication error External fault Serial communication error Open bypass contact failure 1) Under voltae in the electronic board Closed bypass contact failure 1) Frequency out of rane Over current in the bypass 1) Under current before bypass closin 1) Removable human-machine interface with double display LED + LCD Prorammin access password HMI lanuae selection: portuuese, enlish, spanish and erman Control type selection: voltae ramp, current limitation, current limitation ramp, pump control, kick start voltae and current Local/ Remote operation selection Self-checkin and fault auto-reset Oriented start-up accordin to the control type Standard connection or Inside delta connection (not available for 690 V) All protections and functions available in both types of connection to the motor Pump control function (protection aainst water hummer in pumps) Copy function (soft-starter -> HMI or HMI -> soft-starter) Built-in bypass for the models 10 A to 820 A Serial interface RS232 with Modbus-RTU protocol. RS485 optional Insulated input for motor PTC Standard or user parameters reset (brins back the standard or user values) Special features: hours Prorammable over and undervoltae and voltae unbalance between phases Prorammable over and undercurrent and current unbalance between phases Under and over current before bypass Prorammable immediate over and undercurrent Prorammable time for immediate over and undercurrent Prorammable interval between starts Prorammable line nominal voltae Fully prorammable voltae ramp Prorammable current limitation Prorammable current ramp Prorammable pump control Fully flexible torque control Auto reset of the prorammable thermal memory Thermal class protection (motor overload) prorammable from class 5 to 45

26 SSW06 - Technical Data Functions/resources Human-machine interface (HMI-SSW06-LCD) Environment conditions Finishin paintin Standards JOG function in both directions without auxiliary contactors SoftPLC prorammable throuh USB port and WLP software Standard Emerency start Multimotor application Optimal brakin without auxiliary contactors Frame for remote HMI Cable to interconnect the soft-starter with the remote HMI 1, 2, 3 and 5 m RS485 communication kit Profibus-DP communication kit Optional DeviceNet communication kit Ethernet IP communication kit Pt-100 temperature transducer External current transformers IP20 protection for the models from 45 A up to 820 A Controls Start, stop, reset and parameterization (main functions prorammin) Increase and decrease parameters and their values Motor current per phase (% soft-starter In) Motor current per phase (% motor In) Motor current per phase (A) Maximum startin current Averae startin current Line frequency ( Hz) Line voltae (0 999 V) Output voltae (0 999 V) Motor torque (% motor I n) Load active power - (kw) Load apparent power - (kva) Supervision (read) Soft-starter status Diital and analoue inputs and outputs status Load cos (φ) - ( ) Powered-up time hours Enabled hours operatin time Soft-starter software version kwh hours monitorin Analo output monitorin SoftPLC status Storae of the 6 most recent faults and fault dianostics Motor thermal memory monitorin Fieldbus communication status Operatin status 0 to 55 ºC (models from 10 to 820 A) standard operation at rated current Temperature 0 to 40 ºC (models from 950 to 1,400 A) standard operation at rated current Humidity %, non condensation 0...1,000 m: standard operation at rated current Altitude 1, ,000 m; with output current reduction of 1%/100 m, over 1,000 m Cover: opaque ray Color Cabinet: opaque blue Safety UL 508 standard - industrial control equipment 2) Low voltae EN standard; LVD 73/23/EEC - low voltae directive EMC EMC directive 89 / 336 / EEC - industrial environment UL (USA) / cul (Canadá) Underwritters laboratories Inc. - USA 2) CE (Europe) Certified by EPCOS IRAM (Arentina) Instituto Arentino de Normalización 2) C-Tick (Australia) Australian Communications Authority Notes: 1) Models from 85 A up to 820 A. 2) Models from 85 A up to 1,400 A approved, models from 10 A up to 60 A pendin.

27 SSW06 - Codin SSW T XXXX P O Z WEG soft-starter SSW06 series 2 - Soft-starter rated output current 0010 = 10 A 0016 = 16 A 0023 = 23 A 0030 = 30 A 0045 = 45 A 0060 = 60 A 0085 = 85 A = 130 A = 170 A 0205 = 205 A 0255 = 255 A 0312 = 312 A 0365 = 365 A 0412 = 412 A 0480 = 480 A 0604 = 604 A 0670 = 670 A 0820 = 820 A 0950 = 950 A 1100 = 1,100 A 1400 = 1,400 A 3 - Power supply: T= three-phase 4 - Power supply voltae: 2257 = V 5769 = V 5 - Manual lanuae: P = portuuese E = enlish S = spanish 6 - Product version: S = standard 0 = with options 7 - Deree of protection (IP): Blank = standard (see technical data table) 8 - Human-machine interface (HMI): Blank = standard (with LED + LCD HMI) SI = without HMI 9 - Special hardware: Blank = standard H1 = fan 115 V (950 A model) H2 = fan 220 V (950 A up to 1,400 A model) 10 - Special software: Blank = standard S1 = optional with special software version 11 - Code end: Z = end of codin Notes: 1) Communication kits are optional. 2) From 950 A up to 1,400 A models the ventilation voltae must be defined (H1 or H2).

28 SSW07 and SSW08 The SSW07 and SSW08, with DSP (Diital Sinal Processor) control were desined for hih performance on motor starts and stops with an excellent cost-benefit ratio. Easy to set up, it simplifies start-up activities and daily operation. The SSW07 and SSW08 are compact optimizin space in electric panels. It already incorporates electric motor protection. It adapts to customer needs throuh its easyto-install optional accessories. Thus, a keypad and a communication interface or a motor PTC input can be added to the product. The soft-starter SSW07 and SSW08 series has been developed on the matter of achievin the best cost-benefit ratio. The bypass built-in allows enery savin as well as increased soft-starter lifetime. The SSW07 and SSW08 are equipped with the same functionalities, bein the SSW07 applied for heavy load starts and the SSW08 for liht and moderate load starts. Benefits J J Reduction of mechanical stresses over the couplin and transmission devices (earboxes, pulleys, ears, conveyors, etc) durin the start J J Increases motor and machine mechanical equipment lifetime due to the reduction of mechanical stress Easy operation, setup and maintenance Simple electrical installation J J Operates in environments up to 55 C (without current reduction for all models) Interal, electronic motor protection J J Kick start function for startin hih breakaway torque loads Reduces Water Hammer in pump applications Limitation of voltae drop durin start J J Voltae rane ( 220 to 575 V ac) J J Switched mode power supply with EMC filter for the control of electronics (110 to 240 V ac) Built-in bypass providin size reduction and enery savin J J Voltae monitorin of the electronics allows to backup I x t values (thermal imae) Certifications Applications SSW07 Applied for Heavy Loads Stone crusher Centrifue Wood chipper Wood slicin machine Conveyor Axial and centrifual fan Ball mill (ceramic) Hammer mill SSW08 Applied for Liht and Moderate Load Centrifual pump Immersed centrifual pump Blade vacuum pump Screw compressor Sievin machine

29 SSW07 and SSW08 SSW07 / SSW08 Connections, Settins and Indications Power supply input Settin trimpots Dip switch to set and enable the protections Dip switch for thermal class settin status indication LEDs Reset button Lid for optional plu-ins Electronic power supply (A1 and A2) Relay output Motor start / stop and reset diital inputs Motor output SSW07 and SSW08 - Accessories and Options The SSW07 and SSW08 soft-starters can be communicated to Fieldbus communication network throuh the most common standard protocols in the world, as follows: Fieldbus Profibus-DP (with MFW01) DeviceNet (optional) Modbus-RTU RS232 (optional) Modbus-RTU RS485 (optional) Mainly intended to interate lare automation plants, communication networks offer many advantaes in the supervision, monitorin and on-line control of the soft-starters, providin hih performance and reat operational flexibility. To be connected to communication protocols, as Profibus-DP and DeviceNet, the SSW07 and SSW08 series offer plu-in accessories to install accordin to the desired protocol. For the Modbus-RTU protocol, the connection can be done via RS232 or RS485 (optional) interface. PLC Fieldbus networks

30 SSW07 and SSW08 - Keypad Operation interface with display, LED (7 sements), which allows excellent lon distance visibility. The HMI with copy function built-in allows copy of certain user confiuration from an existent soft-starter to others. It ives reliability for applications where the same parameters settins is desired for more than one soft-starter. Local Plu-in type HMI. Remote Remote HMI for placin at the panel door or machinery console. SuperDrive G2 SSW07 and SSW08 local HMI SSW07 and SSW08 remote HMI Cable for connectin HMI to SSW07 and SSW08. Cable lenth: 1, 2, 3, 5, 7.5 and 10 m. Windows-based software, for SSW07 and SSW08 parameter settin, control and monitorin. The followin functionalities are provided with the SuperDrive G2: J J SSW07 and SSW08 automatic identification J J SSW07 and SSW08 readin parameters J J On-line parameters settins for SSW07 and SSW08 J J Off-line parameters settins to create a user application SSW07 and SSW08 - Accessories Easily accessible Supplied with a 3 m RS232 serial cable when the SuperDrive G2 software is acquired Free version available at WEG s website Modbus-RTU / RS232 Optional plu-in type module for Mobus-RTU communication in RS232 Modbus-RTU / RS485 Optional plu-in type module for Mobus-RTU communication in RS485 DeviceNet Optional plu-in type module for DeviceNet communication Profibus-DP Via MFW-01/PD IP20 Kit For models from 130 A to 412 A, this kit uarantees protection aainst contact with enerized parts Cable for Connectin RS232. Cable lenth in 3 and 10 m Motor PTC Optional module for motor PTC connection Ventilation Kit For models from 45 A to 200 A, recommended for heavy loads with more than 3 starts per hour

31 SSW07 and SSW08 Control Methods Voltae Acceleration Deceleration All settins necessary for startin any type of load is available throuh trimpots and dip switches. Voltae Ramp Allows smooth acceleration and/or deceleration, throuh voltae ramps. Current Limit Allows the settin of current limit durin acceleration. Voltae Kick Start It enables an initial voltae pulse which provides on initial startin torque increase. This is required for startin hih breakway torque loads. Voltae ramp or Pump control Current Current limit Rated current Fixed current limit Voltae Rated voltae Voltae Kick start Voltae Ramp Built-In Bypass Both SSW07 and SSW08 Series have built-in bypass to minimizes power losses and heat dissipation in the thyristors, providin size reduction and contributin to enery savin. This is available in all models. Three phase power supply Three phase motor SSW07 and SSW08 - Drive Ratins The tables below present the expected motor power for each soft-starter model under liht load application (e..: centrifual pump). However, for the proper selection of soft-starters, please use the SDW software. Use the motor power ratins below only as a uidance. Motor rated currents may vary with speed and manufacturer. IEC motor powers are based on WEG 4-pole motors; NEMA motor powers are based on NEC table Motor Voltaes Between 220 V and 575 V SSW model Rated current 220 V 230 V IEC - 50 Hz IEC - 60 Hz NEMA - 60 Hz 380 V 415 V Note: the above maximum motor power ratins were calculated based on WEG models, 4 poles, IP55, standard, 55 ºC ambient temperature. 525 V 220 V 230 V 440 V 460 V 230 V 460 V 575 V A kw kw kw HP HP HP HP HP 0017T T T T T T T T T T T T T

32 SSW07 and SSW08 Dimensions and Weiht SSW model Frame size Dimensions mm (in) H W D Weith k (lb) Deree of protection Inside delta connection Internal bypass 0017T5 0024T5 0030T5 0045T5 0061T5 0085T5 0130T5 0171T5 0200T5 0255T5 0312T5 0365T (6.38) 208 (8.19) 276 (10.9) 331 (13.0) 95 (3.74) 144 (5.67) 223 (8.78) 227 (8.94) 157 (6.18) 203 (7.99) 220 (8.66) 242 (9.53) 1.3 (2.9) 3.3 (7.28) IP (16.8) IP00 (standard) 9.2 (20.32) IP20 (as optional) No Yes 0412T5 Mechanical Mountin SSW model 0017T5 0024T5 0030T5 0045T5 0061T5 0085T5 0130T5 0171T5 0200T5 0255T5 0312T5 0365T5 0412T5 Frame size A mm (in) 85 (3.35) 132 (5.2) 208 (8.19) 200 (7.87) B mm (in) 120 (4.72) 148 (5.83) 210 (8.27) 280 (11.0) C mm (in) 5 (0.20) 6 (0.24) 7.5 (0.3) 15 (0.59) D mm (in) 4 (0.16) 3.4 (0.13) 5 (0.2) 9 (0.35) Mountin bolt M4 M4 M5 M8 W A B H D C D

33 SSW07 and SSW08 - Technical Data Power 220 to 575 V ac Power supply Control 110 to 240 V ac (-15% to +10%) Frequency 50 to 60 Hz (+/- 10%) Deree of protection Injected molded plastic case IP20 in models from 17 to 85 A IP00 in models from 130 to 412 A (IP20 as optional) Control method Motor voltae variation CPU DSP type microprocessor (Diital Sinal Processor) Control Voltae/current ramp Pump control Types of control Current limit Direct on-line start (DOL) Frame size 1 and 4 SSW07 with 3 x In durin 30s, 10 starts per hour SSW08 with 3 x In durin 20s, 10 starts per hour Startin duty cycle SSW07 with 3 x In durin 30s, 3 starts per hour Frame size 2 and 3 SSW08 with 3 x In durin 20s, 3 starts per hour (availability of ventilation kit for applucations where 10 starts per hour is demanded) Inputs Diital 3 isolated prorammable inputs Outputs Relay 02 relays with NO contacts, 240 V ac, 1 A, prorammable functions Overcurrent Locked rotor Overcurrent before bypass Excess startin time Protections (standard) Phase loss Frequency outside tolerance Inverted phase sequence Bypass contact open Safety Overtemperature in power heatsink Undervoltae in control supply Motor overload (class 5 to 30) Undercurrent Prorammin error Protections (with accessory) Current imbalance Serial communication error Undercurrent before bypass HMI communication error External fault Overtemperature in motor PTC Functions / resources Standard Voltae ramp (Initial voltae: 30% to 90%) Current limitation (150% to 450% of rated current) Startin time (1 to 40s) Kick start (Off to 2s) Deceleration ramp (0 to 40s) Motor and SSW07 current relation (50% to 100%) Faults auto-reset Thermal memory auto-reset Factory standard reset Soft-starter built-in bypass Command On, off / reset and parameterization (function prorammin) Startin time up to 999s Deceleration time up to 240s Additional functions / resources Proram enablin password Selection for local / remote operation Copy function ( >>> HMI and HMI >>> ) Prorammable rated voltae Prorammin accessory (HMI or serial communication) Accessories and options Finishin Conformities / standards Supervision (readin) Options Color Safety Low voltae EMC UL (USA) / cul (Canada) CE (Europe) C-Tick (Australia) Motor current (%soft-starter In) Motor current (%motor In) Motor current (A) Current indication in each phase R-S-T Supply network frequency Apparent power supplied to load (kva) Soft-starter status Diital input and output status Last 4 faults Soft-starter software version Heatsink temperature Motor thermal protection status Plu-in type local HMI HMI remote kit 1, 2, 3, 5, 7.5 and 10 m cable for remote HMI interconnection RS232 communication kit SSW-07/08 interconnection cables>>> PC Serial (RS232) 3 and 10m RS485 communication kit Motor PTC kit Ventilation kit for size 2 (45 to 85 A) Ventilation kit for size 3 (130 to 200 A) IP20 kit for sizes 3 and 4 (130 to 412 A) Lid: Gray Ultra Mat Cabinet: Blue Ultra Mat UL 508 Standard- Industrial Control Equipment EN ;LVD 2006/95/EC Standard - Low voltae Directive EMC 89/336/EEC Directive - Industrial Environment Underwriters Laboratories Inc. - USA Conformity test conducted by EPCOS Australian Communication Authority

34 SSW07 and SSW08 - Codin EX SSW0X 0017 T 5 S Z Market / manual: EX= export/enlish, spanish and portuuese 2 - WEG SSW series soft-starters 07 = SSW07 series 08 = SSW08 series 4 - Soft-starter input power supply: T = three-phase 5 - Power supply voltae: 5 = 220 to 575 V rane 6 - Product version: S = standard O = with options 7 - Enclosure: Blank = standard IP = IP20 for models from 130 A to 412 A 8 - Special hardware: Blank = standard H1= electronic supply 110 to 130 V ac H2= electronic supply 208 to 240 V ac (the both codes for frame size 4) 9 - Special software: Blank = standard 10 - End of code: Z = end of codin SSW07 SSW08