AW Modular Solutions Handling Systems Automationware

Transcription

1 AW Modular Solutions Handling Systems Automationware Slides Modular SM Series Best cost effective and modular solution for advance high dynamic X Y Z requirments

2 AW Solution System Automationware Disruptive XYZ modular systems to solve effectively customer s requirement Customer talk we listen. The new AW solution system is offering the best modular system for advance handling requirement, landing on a very innovative approach vs. complex XYZ requirements. Today projects are frequently budget limited and solving specifics applications such fast Pick and Place or similar mechatronics application became a real challenge. The flexibility of our design and the long experience in electrical actuactors convey in a wider variety of alternatives, to better solve the applications without impacting dramatically on the overall budget of the project. SM slides are based on different sizes of Slides, ready to be combined in Cartesian Layout. Units are based on last technology of high performance Linear actuators with sizes from 32, 50 and 63, well adapted to support high loads, excellent speed and accelerations, offering very high level of accuracy and repeatability in positioning (+/- 0,01 mm). In addition, several customers are now moving from pneumatic configurations to electrical alternatives forcing several Motion Producers to use Linear Motors to reach high productivity and relative accuracy. Unfortunately, linear Motors systems are exposed to critical limitation when loaded; in cases of pick and place or XYZ applications even a simple gripper will have an impact on the overall performance in speed and productivity. AW, thanks to the long experience in linear actuators, is offering a unique opportunity of solving this complexity offering fast speed, unlimited load and best accuracy without compromising the cycle s productivity. In addition, the electrical solutions are maintenance free, so not exposed to regular calibrations as pneumatics systems. 2

3 Key Features SM, best compromise in speed, force, accuracy and cycle/minutes SM, Sliders XYZ solution, reaching max 1,5 m/s and Force up to 3000 N (10XTimes Linear Motors) Very accurate positioning (+/- 0,01 mm) Gothic guides connection system to offer best solidity on XYZ configurations Perfect replacement for pneumatic systems when speed and accuracy are required Fully electronically controlled and programmable in speed and positioning SM, optional Servo Stepper or Brushless motors SM, Driver system with 64 point of storages fully programmable with Easy soft application Easy installation and long term duration even at max performance Benefits 30-40% less cost than Linear Motor systems, well adaptable to fast cycles Non required calibration such pneumatic systems, on line cycles monitoring (Ind. 4.0) Small dependency of speed vs applied loads Modularity with others AW systems (Rotac or Axis) Wide range of Pick and Place configurations tailored on applications Possibility of usage in hostile or hygienic environment (Food, Pharma, Medical) Easy to be combined with Grippers or other mechatronics systems Fast reconfigurations for change of format (Fully electrical and controllable) Adaptable to others Automationware solution Fully remote controllable, optional on line diagnostic on Cycles Fully supported by AW Easy software control system 3

4 AW Solution System Automationware Criteria for a good Technology selection Selection Criteria Slides Vs Linear Motor Units Max Speed 10 The Graph above is showing and comparing the SM Slides Series (based on high performance screw ball systems) vs equivalent Motor Lines alternatives. Force 5 0 Load Vs Speed Users should really consider on their projects the top 5 elements mentioned on the radar graph: Max Speed this parameter may help to define the best productivity; however, we need to keep in mind that our solution is based on roll ball screws selected for very high speed combined with a high performance brushless motor. Max speed on Linear Motor may be heavily limited by Temperature in case of extreme cycles. Price Linear Motor Units SM Slides Units Accuracy Max Speed Vs Load Linear Motors solutions are very exposed in speed degradation in presence of loads or high temperatures. Even a simple gripper may become an element to be consider for the overall productivity cycle. SM slides are not impacted by loads; They keep speed almost flat in any condition. Accuracy Our solution is offering less than +/- 0,01 mm accuracy independently by speed or load. Accuracy may become a real issue vs. Cartesian combination, based on different technologies (Linear, Pneumatics or hydraulic) SM series offers the best modularity and homogeneity maintaining high accuracy. Price SM sildes are 30 to 40% less expensive than Motors Linear Configurations, offering not just equivalent benefits but also over performance in regards of max load, accuracy and system modularity. Our modules could operate on relative high temperature and they are isolated IP65 (or more if required) Force Configurations based SM series are relatively impacted by loads. Slides are based in 3 sizes to be configurable for several applications; life time to be over dozens of billions of cycles (with nominal loads) In Complex combination we are also offering the possibility of combining our SM slides with other AW products such Rotary system or Axis (Rotac Plus or ML Series). 4

5 SM Series may also offer a great solution wherever price/ performance is imposed by limited budget, still offering high level of productivity for Pick and Place combination with speed up to 1,5 m/s reaching over 100 cycles per minutes. Mz Mx My Main Specifications and loads Table Table A : SM32-SS1/SM50-SS2/SM63-SS3 Specifications with Servo Stepper ACTUATORS SCREW STROKE Fx.max. Fx Nom V. max. Acceleration Servo STEPPER w (72dc) Encoder Res. Rep. Accuracy Mx My Mz Cdyn Size Diam. (mm) Lead (mm) (mm) (N) (N) mm/sec. m/sec2 Nm - rpm imp./giro mm Nm Nm Nm Nm SM32-SS ,5-75 7,5-15 SS1 0,68Nm -450rpm /- 0,01 9,5 23,4 23, SM50-SS , , SS2 1,65Nm -450rpm /- 0, SM63-SS , , SS3 3,00Nm -450rpm /- 0,01 44,3 76,7 76, Table B : SM32-BR1/SM50-BR2/SM63-BR3 Specifications with Brusheless ACTUATORS SCREW STROKE Fx.max. Fx Nom V. max. Acceleration Servo STEPPER w (72dc) Encoder Res. Rep. Accuracy Mx My Mz Cdyn Size Diam. (mm) Lead (mm) (mm) (N) (N) mm/sec. m/sec2 Nm - rpm imp./giro mm Nm Nm Nm Nm SM32-BR ,5-15 BR1 0,32 Nm-4500rpm /- 0,01 9,5 23,4 23, SM50-BR , BR2 0,64Nm-4500rpm /- 0, SM63-BR , BR3 1,27Nm-4500rpm /- 0,01 44,3 76,7 76,

6 AW Solution System Automationware Mass moment of inertia Mass moment of inertia Sizes SM32 SM50 SM63 Stroke [mm] Slides weight [Kg] 1,2 1,6 1,94 2,28 2,8 3,35 3,9 4,45 4,1 4,74 5,42 6,11 7,46 Moving Slide Load [Kg] 0,59 0,75 0,9 1,06 1,54 1,8 2,06 2,33 2,32 2,66 3 3,34 4,02 Screw mass moment of inertia [Kg mm2] 0,46 0,71 0,96 1,22 4,7 6,3 7,9 9,6 11,4 15,5 19,5 23,5 31,6 Screw JL = mass moment of inertia for screw J0 = Inertia 0 load J0 = Inertia 0 load J0 = Inertia 0 load [mm] [Kg mm2 / Kg ] [Kg mm2 ] [Kg mm2 ] [Kg mm2 ] 5 0,63 0,83 1,19 1,53 1,89 5,68 7,44 9,21 11,08 12,87 17,19 21,40 25,62 34, ,53 1,96 2,61 3,24 3,91 8,60 10,86 13,12 15,50 17,28 22,24 27,10 31,96 41, ,47 14,69 17,98 21,26 24, ,13 34,92 42,46 49,91 57,35 72,35 Total Inertia load = JL+J0 Motors Selections Diagram Motors Comparisons SM series may be connected with drive motors Stepper or Brushless. Stepper Brushless Max Speed 10 On the following radar diagram, we like to help the selection considering the application. Stepper motors are a very valid selection if speed is not extreme. So low level of cycles per minutes may be the perfect fit for this motors. Force 5 0 Load Vs Speed Stepper motors may also operate with heavily loads ad they provide a very good torque. Brushless motors are more adequate for high productivity cycles, offering still a good force to the SM slides. Price Accuracy 6

7 Cycles Emulations Example of P&P configuration: Cycles emulations Following graphs are showing 4 differnt configuration based on 3 models of slides sizes to better evaluate the cycles speed in time and Payload, according with the 100 and 300 mm Strokes. This analysis should be done by the user during the project definition, to select the best configuration and optimize the max productivity. Cycle windows SM 63 + SM 50 Pick & Place 1,4 1,2 1 Cycle windows SM 50 + SM 50 Pick & Place 1,4 1,2 1 0,8 0,8 Time [s] 0,6 Time [s] 0,6 0,4 0,4 0,2 X 300 Z 100 X 100 Z 50 0,2 X 300 Z 100 X 100 Z ,5 1 1,5 2 2,5 3 3,5 4 4,5 5 Payload [Kg] Payload [Kg] Cycle windows SM 50 + SM 32 Pick & Place 1,6 1,4 1,2 1 Cycle windows SM 32 + SM 32 Pick & Place 1,6 1,4 1,2 1 0,8 0,8 Time [s] 0,6 Time [s] 0,6 0,4 0,4 0,2 X 300 Z 100 X 100 Z 50 0,2 X 300 Z 100 X 100 Z ,5 1 1,5 2 2,5 3 3,5 4 4, ,5 1 1,5 2 2,5 3 Payload [Kg] Payload [Kg] 7

8 Application Electronics production Electronics Components mounting, Pick and Place system may be combined with Rotac Plus for fast and accurate rotation. HPR option available for extreme accuracy needs Inspection or quality probing system Material quality control in combinations of accurate probing when accuracy, positioning and speed may be required. Production (mostly Food and Beverage) and fulfillment Optimal control vs speed and modulation in acceleration vs. critical fulfillment to avoid liquid waste. Packaging and or Material motion Perfect fits to packaging system may be in combination of other linear units, wherever is required high precision, high cycles frequency and accurate repeatable positioning. 8

9 Printing & Labelling Offering the best cost effective solution in applications areas wherever budget is limited. Factory automation Great alternative to pneumatic Pick and Place systems to simplify projects and maintenance. High productivity will be reached also in overloaded applications. Medical & Pharmaceutical/ Laboratory Automation Very useful for DNA probing, biological analysis or blood samples tests, counting and filling pills, or packing medications, AW Solutions drives components and provide a high level of dynamics and precision for implementing these tasks. The hygienic integrity on electrical move makes it possible to cleanly process these highly sensitive products in accordance with clean room regulations. 9

10 SM Series Automationware Brushless or Stepper With Electronics embedded Direct or parallel drive Max speed up to 1,5 m/s Accuracy +/- 0,01 mm Max Fx Force 3000 N Position stability in vertical applications Slides Motion and Stability Tiny and light weight, block and rail are in special grade of stainless steel for anticorrosion purpose. Gothic arch contact design can sustain loads from all directions and offer high rigidity and high accuracy. Possibility Grippers (also Vacuum) even combined with AW minirotac items. No speed or accuracy limitation even with heavy loads 10

11 Proximity magnetic detector Cylinder Based on high performance Ball screw system With extreme long life and high loading capability Combination with Rotac Plus for full Rotation capability 11

12 SM Series Automationware Examples of Configurations Cartesian (XYZ) application based on fast slides and fast Linear fast screw ML protected Axis series 12

13 XZ application based on fast slide combined with Rotac Plus 48 and gripper. X move is driven by a fast AW linear system (ML series) Simple YZ application based on 2 fast slides, configuration. SM series is combinable also in different formats ( ) 13

14 SM Series Automationware System Drive and Sofware controls and Diagnostic AW is optimizing on the SM slides, using leading quality motors and servo drives with possibility of powerful motion control. The current industry trend, is preferring control command source close to the drive. Our solution offers excellent motion control ability, so external controller is almost eliminated. The system features a built-in electronic cam (E-Cam) function which provides an excellent solution for synchronized motion applications. We also supports various industrial communications protocols, such as CANopen, DMCNET, EtherCAT which offers higher performance and high speed communications and enable the drive to be integrate with other automation more effectively. The full-closed loop control, auto notch filter, vibration suppression and gantry control functions help to perform complex motions that require high precision and smooth operation. Setting SM slides using the software application EASY The Easy software application may be installed on a normal PC or Tablet, the connection to the system electronic device can be made via USB or serial interface. The 20-bit superior resolution encoder, which is essential for accurate positioning applications, is equipped as standard. In addition, the outstanding Capture and Compare functions for high-speed pulses offer the best support for stepless positioning. 14

15 The following figure shows an example of main menu display. The application offers up to 64 different positions, each may be reached with different speed and acceleration. Each position may also be defined in absolute or relative value according to the starting point. For each position (in succession or randomly), the Action command allows to simulate the automatic positioning of the actuator. Every time the command is executed, the actuator will move to the adequate position in accordance with the set-up indications; The display will also provide a graphical indication of each reached point. There are different ways to move the actuator, one possibility is to define and store a sequences based on the different productions formats (as indicated on the figure). When set-up is complete, the positions can be stored in the servo drive, and they can be recalled by the Digital I/O available on the Motor control system. Optionally, Easy may create a full monitoring system to store and trend cycles on the PC memory, mask testing and parameters diagnosostic may be applied to prevent any eventual malfunctions in operation. Slides Table Version : SM SM BR1- MP- 2 Description SM Sizes LEAD (mm) SM32 (5-10), SM50 ( ), SM63 ( ) STROKE SM32: , SM50: , SM63: Motors No Motors 0 - Servo Stepper - Brusheless (SS1, SS2, SS3 - BR1, BR2, BR3) Drive Motorless 0 - Direct Drive MD - Parallel Drive MP HOME SENSOR Hall Sensors presence (0-1-2) 15

16 SM Series Automationware The system features a built-in electronic cam (E-Cam) function which provides an excellent solution for synchronized motion applications. We also supports various industrial communications protocols, such as CANopen, DMCNET, EtherCAT which offers higher performance and high speed communications and enable the drive to be integrate with other automation more effectively. The full-closed loop control, auto notch filter, vibration suppression and gantry control functions help to perform complex motions that require high precision and smooth operation. Easy Software 64 of trending the cycles and perform monitoring and Positions fully programmable vs accelerations and precise positions. Possibility diagnostic on the application 16

17 System Accessories AVAILABLE OPTIONS SLIDES SM POSITION DESCRIPTION 1 Mounting Kit direct drive 2 Mounting Kit parallel drive 3 Horizontal interface plate 4 Vertical interface plate 5 Slides Support 6 Clamp Kit holding 7 Clamp Kit fixing plates 8 Hall effect sensors 17

18 SM Series Automationware Components ØS H ØS M1 P M ØG ØE ØI ØO P D B M2 F F1 P N L2 L1 L3 C L A L4 = = = = P1 P1 P1 P1 P1 Direct Drive Q Parallel Drive R R1 R2 18

19 Components DIMENSIONS: Base Version, Direct Drive and Paralle Drive SM sizes UM SM 32 SM 50 SM 63 Screw Pitch mm P 5/10 P 5/10/16 P 5/10/20 Corsa mm (240) (300) (420) A 44,6 60,6 70 B C D ØE F F ØG h H ØI L L1 183,5 243,5 303,5 363, ,5 338,5 398, ,5 L L3 24, ,5 L M N 4 M4X10 N 4 M5x12 N 4 M6x12 M1 N 10 M4x8 N 10 M5x10 N 10 M6x12 M2 N 4 M3x10 N 4 M4x10 N 4 M5x10 N 6,3 10,3 9 ØO P P Q R 27 29,5 36 R R2 44, ØS H7 4x4 4x5 5x5 Note: Q may be different according with Motor size installed 19

20 Know How Automationware founders developed a multi-years experience in the automation industry. Automationware was founded more than 12 years ago. During these years, activities have been focused on components for Factory Automation, displacement and movement of materials. Solutions offered by Automationware include both discrete mechanical components and integrated solutions for linear and rotary applications, based on components provided by top tier industrial partners. Automationware s.r.l Via Arino, 26A Arino di Dolo, Venezia Italia Telefono 0039 (0) Telefax 0039 (0) Internet e.mail info@automationware.it follow us on linkedin More Products from Automationware 2016 by Automationware - This brochure contains only indicative specifications. Automationware reserves the right to modify the technical specification at any times and without prior notice. For more precise and accurate product information, please refer to the technical datasheet and/or visit us at Rotoc Plus EN