DRIVE TECHNOLOGY FOR AUTOMATION, INDUSTRIAL PLANTS AND ENGINEERING

Transcription

1 DRIVE TECHNOLOGY FOR AUTOMATION, INDUSTRIAL PLANTS AND ENGINEERING ALL FROM ONE

2 Servo drives with high dynamics and high output SMS the universal modular servo system The SMS product range contains ServoFit Planetary Gear Units and the combination gear units based on these. The gear units can be attached to all common servo motor manufacturers via flange. ServoFit Planetary Gear Units ServoFit P Planetary Gear Units 7 sizes (P2 P9) Acceleration torque: 18 3,000 Nm Gear ratio range: Backlash: 3 8 arcmin Universal unit for power and precision ServoFit PA Planetary Gear Units 5 sizes (PA3 PA8) Acceleration torque: 50 1,600 Nm Gear ratio range: Backlash: 1 3 arcmin Precision for positioning and synchronism ServoFit PH (PHQ) Planetary Gear Units 7 (4) sizes Acceleration torque: 50 7,500 Nm (950 10,000 Nm) Gear ratio range: (20 600) Backlash: 3 arcmin ( 3 arcmin) PH3 4 arcmin Designed for high-performance servo drives ServoFit PHA (PHQA) Planetary Gear Units 7 (4) sizes Acceleration torque: 50 7,500 Nm (950 10,000 Nm) Gear ratio range: (20 600) Backlash: 1 arcmin ( 1 arcmin) PHA3 2 arcmin (PHQA arcmin) The one for top class servo drives For direct gear unit attachment without flange ED and EK servo motors are ideal. The integrat - ed design optimizes size, weight and rigidity of an SMS geared motor. When combined with the POSIDRIVE MDS 5000 and POSIDYN SDS 5000 servo in verters full digital control of ED and EK servo motors is provid ed. Gear Unit Combinations PHK Right Angle Planetary Gear Units 5 sizes (PH5K1 PH10K6) Acceleration torque: 160 7,500 Nm Gear ratio range: Backlash: 3 4 arcmin Compact Planetary Gear Unit with plenty of potential PKX Right Angle Planetary Gear Units 7 sizes (P2KX3 P9KX8) Acceleration torque: 18 3,000 Nm Gear ratio range: Backlash: arcmin Ideal where space is tight SMS Gear Units SMS K Helical Bevel Gear Units 10 sizes (K1 K10) Acceleration torque: 42 13,200 Nm Gear ratio range: Backlash: Reduced class I arcmin Efficient alternative for simple servo axes Consistent modularization of the modular servo system in combination with the flexibility offered by the POSITool programming and parameterization software makes for fast and consistently efficient configuration of a servo axis. SMS Servo Geared Motors SMS KS Right-Angle Servo Geared Motors 3 sizes (KS4 KS7) Acceleration torque: Nm Gear ratio range: Backlash: 4 6 arcmin New drive type to meet stringent demands SMS Planetary Geared Motors ED Servo Motors Slim design Optimized for high-dynamic applications High maximum torque High overload capability 6 sizes: ED 202 ED 808 Static torque: Nm EK Servo Motors Compact short design Excellent true running at low speeds Strong turning moment High overload capability 3 sizes: EK 501 EK 803 Static torque: Nm SMS SERVO GEARED MOTORS

3 Highly rigid precision geared motors MGS C Helical Gear Unit 10 sizes: C0 C9 Rated torque: 21 7,000 Nm Gear ratio range: Backlash: arcmin Particularly versatile with a variety of housing options MGS S Helical Worm Gear Unit 5 sizes: S0 S4 Rated torque: Nm Gear ratio range: Particularly cost-efficient right-angle drive up to 800 Nm MGS the modular geared motor system The MGS modular geared motor system is based on four gear unit series with high precision of running and a host of design features and options. The torsionally rigid block de - sign of the housings and the high standard of quality of gear set manufacturing ensure a very high level of precision and excellent running smoothness. Consequently, there is little heat generation, which allows for life time lubrication and therefore maintenance-free operation. MGS F Shaft-Mounted Helical Gear Unit 5 sizes: F1 F6 Rated torque: 45 1,100 Nm Gear ratio range: Backlash standard: arcmin Reduced class II: 5 8 arcmin Extremely flat gear housing and great shaft-centre distance MGS K Helical Bevel Gear Unit 10 sizes: K1 K10 Rated torque: 42 12,000 Nm Gear ratio range: Backlash standard: arcmin Reduced class I: arcmin Reduced class II: 4 6 arcmin The torsionally rigid block design allows for tightest functional tolerances MGS K Helical Bevel Gear Unit Foodtech Special design version for food and beverage industries The logic graduation of power and speed through all the gear series simplifies configuration and rationalizes spare parts stocking. The system motors of the MGS modular gear unit system can be adapted to a great variety of application profiles thanks to their many and varied features and design options. MGS F Shaft-Mounted Helical Geared Motor MGS K Helical Bevel Geared Motor MGS S Helical Worm Geared Motor MGS Systemmotor AC asynchronous motor Motor power: kw Optional: Brake, forced cooling fan, incremental encoder or multiturn absolute encoder Additional design versions for special area applications: Ex, underwater, hygiene, food MGS C Helical Geared Motor Incremental encoder for STÖBER system motors MGS MODULAR GEARED MOTORS

4 SOFTWARE AND POWER ELECTRONICS For control of SMS servo drives and MGS geared motors the system manufacturer STÖBER ANTRIEBSTECHNIK offers the inverter systems fine-tuned to these. As all actuators come from one supplier smooth interaction of all components is guaranteed. This comprehensive drive ex - pertise is also ideal for applications where larger systems are commissioned as well as for all aspects of support and service. New software generation A new firmware and the POSI - Tool programming and para - meterization software stand for a system technology with a completely new structure and an ergonomic three-layer architecture. The extensive library with basic applications permits systems to be configured fast, cost-efficiently and surely. POSIDRIVE FDS 5000 POSITool programming and parameterization software POSIDRIVE MDS 5000 POSITool programming and parameterization software POSIDYN SDS 5000 POSITool programming and parameterization software For motor power ratings from 0.37 to 7.5 kw EMC protection Field bus options: CAN bus PROFIBUS DP EtherCAT Optimized for MGS geared motors Operation with MGS system motor: Motor power ratings kw or rated current 3 x x 85 A Operation with servo motor: Rated current 3 x x 60 A EMC protection Field bus options: CAN bus PROFIBUS DP EtherCAT Rated current 1.5 to 60 A IGB motion bus Field bus options: CANopen PROFIBUS DP EtherCAT Fully digital servo inverter with secure remote maintenance Universal, fully digital inverter for SMS and MGS geared motors STÖBER WORLDWIDE Advice and service We will be pleased to advise and help you configure your system. In particular where requirements are more complex or systems extensive we recommend contacting us early and without obligation. In addition to support and service provided by in-house-train - ed technical advisers we also offer complete commissioning of systems as well as training of your staff. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Kieselbronner Str PFORZHEIM GERMANY Phone +49 (0) Fax +49 (0) mail@stoeber.de STOBER DRIVES LTD. ESSEX EN9 1JH GREAT BRITAIN mail@stober.co.uk STOBER DRIVES, INC. MAYSVILLE, KY USA sales@stober.com STÖBER ANTRIEBS- TECHNIK GmbH 4662 STEYRERMÜHL AUSTRIA office@stoeber.at STOBER CHINA BEIJING CHINA info@stoeber.cn STÖBER S.a.r.l CALUIRE ET CUIRE FRANCE mail@stober.fr STÖBER TRASMISSIONI s.r.l MAZZO DI RHO (MI) ITALY info@stoeber.it STÖBER Schweiz AG 5453 REMETSCHWIL SWITZERLAND info@stoeber.ch Subject to technical changes, K /09

5 We keep things moving

6 Our drive technology helps our customers to increase their productivity and save energy and costs at the same time STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Kieselbronner Straße Pforzheim Germany Conception, design and production success communication, Pforzheim For over seventy years the name STÖBER has stood for innovative drive technology. Whether electronic or mechanical: with our comprehensive product range we represent what is best for your machines and installations. No more and no less. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG

7 New system solutions every day Markets are moving ever faster and one innovation follows fast on another. To stay ahead of the game as a system supplier with a claim to technology leadership demands top-quality performance in a variety of ways in the drive technology segment. Along with the development of new products, this means above all having the capability to tailor the solutions developed precisely to the requirements of customers. STÖBER has always been conscious of this challenge. And has accepted it. For example, by designing coordinated components which provide customers not only with optimization of operating procedures but also with reduced process costs, due to intelligent integration of software, electronics and mechanics.

8 To be innovative, everything must first be called into question Intelligent solutions for an even better drive system rarely come from nowhere. They are based on know-how and experience, are built on each other and grow with the requirements of customers. Gear units, motors, drive electronics or device and user software: As regards research and development we are always looking for new ways of further improving our products. Naturally, all components are also offered separately by STÖBER. But in recent years we have been more and more in demand as a system supplier. With good reason. Our customers can then reduce their supplier numbers. And can have the security that the components interact perfectly and there are no unnecessary interfaces or friction losses, so shorter start-up times are guaranteed. Thomas Widenmeyer, Test Facility

9 We are there for you round the world and round the clock Wherever in the world your machines and installations operate with our drive technology in whatever sector you have your core competencies: You can rely on STÖBER. Because service is our central focus. On the principle that The customer is king, we guarantee all-round service par excellence. We have a presence internationally in the main industrial centres with support, service and distribution. In Germany alone there are seven branches in addition to the technical offices, plus an extensive service network with distribution partners and dealers in Europe, Asia and North and South America. We instruct your personnel on the various products, provide start-up support, offer training courses and ensure rapid repairs with the latest technology in the very rare cases where they are needed. Our IT and goods management system supports STÖBER s claim to reduce your machine downtime to a minimum. For instance by delivering the necessary spare parts to you in a very short time. Anywhere in the world. Not forgetting the STÖBER service hotline which is permanently available 24/7 on +49 [0] and also provides technical support. STÖBER Group Headquarters in Germany STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Kieselbronner Straße Pforzheim Tel. +49 (0) Fax +49 (0) info@stoeber.de STÖBER branches Austria STÖBER ANTRIEBSTECHNIK GmbH Fabriksplatz STEYRERMÜHL Fon +43 (0) Fax +43 (0) office@stoeber.at Great Britain STOBER DRIVES Ltd. Ability House 121 Brooker Road, Waltham Abbey ESSEX EN9 1JH Fon +44 (0) Fax +44 (0) mail@stober.co.uk China STOBER China German Centre Beijing Unit 0326, Landmark Tower 2 8 North Dongsanhuan Road Chaoyang District BEIJING Fon Fax qinghua.bao@stoeber.cn Italy STÖBER TRASMISSIONI S.r.l. Via Risorgimento, MAZZO DI RHO (MI) Fon Fax info@stoeber.it France STÖBER S.a.r.l. 131, Chemin du Bac à Traille Les Portes du Rhône CALUIRE ET CUIRE Fon +33 (0) Fax +33 (0) mail@stober.fr Switzerland STÖBER Schweiz AG Rugghölzli Remetschwil Fon +41 (0) Fax +41 (0) info@stoeber.ch USA STOBER DRIVES, INC Downing Drive MAYSVILLE, KY Fon Fax sales@stober.com

10 Working for you all day long Short paths: They are what everyone wants in day-to-day business. With STÖBER short paths are the reality. Research, development, assembly and production are very closely interconnected at company headquarters in Pforzheim. So there can always be a rapid response to new requirements and project development is speeded up. Which in turn gives our customers lucrative cost benefits. Whatever industry you operate in: The name STÖBER stands for customized drive technology. Obviously we always manufacture and test the different components for you on the most advanced machines to the highest quality standards. And that s not all. In recent years we have also increased our production capacity significantly. Uwe Penzinger, Production

11 Our contribution to safeguarding the future STÖBER trainees STÖBER s greatest asset is its employees with their know-how and experience. So responsible personnel management really does have a central role at STÖBER. A genuine team spirit prevails. It promotes motivation and innovation and ultimately customer satisfaction. To preserve this for the future, we invest heavily every year in the education and further training of our employees. We have been singled out for this by among others CCI (Chamber of Commerce and Industry) Nordschwarzwald and IG Metall and in 2005 we also gained the accolade of Top Employer for outstanding performance in personnel management.

12 Excellent prospects STÖBER Group Headquarters Innovative avant-garde Certified operation Customer satisfaction comes from satisfied Employer accolade For a business with 600 employees to be fit for We see top quality as the norm at STÖBER. In a employees Awards from outside institutions are always an the future, it is essential to be able to assess the sector which is based on high-tech products. Our When are our customers satisfied? At STÖBER we important endorsement that the right approach market conditions well in advance and develop customers can rely on top quality from STÖBER ask ourselves this question time and time again. has been adopted. At STÖBER we have enjoyed accordingly. This has always been taken for certified by the German Society for Certification We scrutinize processes and services and test new these accolades for many years. Including em- granted at STÖBER. Practical innovations have of Management Systems according to DIN EN ISO products for their marketability. But STÖBER s ployer awards. We gained the TOP JOB seal of always determined its business development. 9000:2000 and DIN EN ISO 14001:2005. Regular strength does not just lie in the innovation it is approval in a national benchmarking project. The audits also guarantee that our quality and envi- constantly demonstrating. The corporate culture STÖBER personnel management obtained top STÖBER has redefined the state of the art with ronmental management is not just a seven-day contributes greatly to its success. marks in several categories due to outstanding milestones such as the MGS modular gear system, wonder. It is an important competitive factor which performances in the Vision and Management, the all-digital servo inverter and the right angle is an established part of the corporate philosophy It is a corporate culture which sees the employees Personnel Development, Pay Schemes, Culture servo geared motor. So the award of German for process improvement. For the benefit of as a fundamental quality factor. We educate to a and Communication and Family and Social Orien- Medium-Sized Business Innovator in the TOP customers. high level, train continuously and set up various tation disciplines. It is an honour to receive the 100 competition is both an endorsement and a incentives. Responsibility is an ever-present TOP JOB award. And of course a mission for the challenge. A challenge that STÖBER is happy to factor at STÖBER. The workers know that. And future to continue to take personnel management take up. the customers sense it too. as seriously as before.

13 STÖBER technology in use Not for weaklings Practically nothing works without drive technology in the machine tool industry nowadays. So reliability, precision and a high degree of resilience must always be guaranteed. In milling, drilling, cutting, separating, bending, pressing, turning and much more: The drive units from STÖBER ensure that the installations and machines work smoothly. Even under the most severe conditions of use.

14 STÖBER technology in use Just go up a gear Operations involving packaging, filling or movement of goods on conveyor belts have no conception of the word idling. Where high demand has to be serviced, things have to move fast. The drive units from STÖBER are precisely tailored to these requirements. At whatever speed the system operates. Dynamics have always been one of our great passions.

15 STÖBER technology in use Everything under control Automation and robotics now facilitate and speed up many operations in all branches of industry. Assuming that the drive is right and guarantees optimum interaction of the individual control units. The product ranges from STÖBER offer the right modules for this. Bespoke hightech for the most complex requirements. So nothing gets out of control.

16 From pioneer to technology leader Company development 1934 Founding of the company by Paul and Wilhelm Stöber 1940s Market launch of STÖBER variable speed drive units Keeping traditions alive and actively shaping the future: With STÖBER nothing is as constant as change and always to create benefits for the customer in a highly competitive environment by innovation. That was the case when the company was founded in 1934, when Paul and Wilhelm Stöber conceived the idea of replacing the central motor with belt drives standard at the time by individual electric motors for every machine. This idea has developed over the decades until the present day into a modular product and service portfolio which has grown continuously along with the market requirements. Many milestones have been reached in that time. Milestones which impressively underline STÖBER s claim to technology leadership. As a system supplier of all-digital drive technology, STÖBER keeps setting new standards for integrated hardware and software products in this market. Things will not change in the future. Against this background, the decision to concentrate on the three core target sectors of packaging, automation and robotics and machine tools is deliberate, in order to operate in the market place as a specialist with a very clear know-how profile rather than as a replaceable generalist. Our thinking and activity are always focused on people on the one hand the customer with his very individual wants and on the other the employee who supplies these wants with competence and technical knowledge. This reflects another important corporate strength of STÖBER: a value system which is consciously nurtured and passed on from generation to generation. 1970s Development of electronic drive technology division 1980s Market launch of the MGS Modular Gear System consisting of helical, shaft-mounted helical, helical bevel and helical worm gear units 1990s Market launch of the planetary gear units and SMS Servo Module System Market launch of the 4 th STÖBER inverter generation Intensification of foreign operations through the development of various subsidiary companies in Europe and the USA 2000s Market launch of the 5 th STÖBER inverter generation Expansion of the range to include servo technology and strong focus on the corporate vision to be Leading system manufacturer in the field of drive technology From left: Patrick Stöber and Andreas Thiel, the two executive directors of STÖBER

17 STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Kieselbronner Straße Pforzheim Germany ID K /09