We make you reach higher...
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1 We make you reach higher... offers a range of pneumatic, hydraulic and electrical platforms for your surface treatment problem. alfadisplatforms.com info@alfadisplatforms.com Boulevard Industriel 99 B Mouscron
2 pneumatic, hydraulic or electric / ATEX - zone 2 / easy movement / height improves productivity & security / CE-approved / 3 dimensions / Belgium better quality / freed from obstacle / less maintenance / built-on-demand no contact with floor / ergonomic / retrofit / 2 persons / access platforms
3 PNEUMATIC PLATFORMS HYDRAULIC PLATFORMS ELECTRICAL PLATFORMS ON DEMAND Our pneumatic platforms are easy to operate, which allows them to move 3 dimensional. The results are better quality, more efficiency and an improved working environment, that leads to direct cost savings. They can be used in painting booths and other hazardous areas. Our range of hydraulic platforms are hydro-electrically driven. They are designed for more demanding environments. They are bigger, higher and extend even further. The platform elevates and carries a worker with tools to a specific height. These platforms are built on demand. Electrical platforms have their own set of advantages where hydraulic or pneumatic models offer no solution. Energy is supplied by means of a cabling chain. The platforms can also be used in explosive atmospheres (ATEX 2 cat. 3G/D). Electrical platforms are built on demand. Alfadis designs and produces platforms upon request according to the wishes of our customers. Together with our engineering office we develop new platforms that solve the challenges of the customer and still meet the high standards. for more information call today on , visit alfadisplatforms.com or send an to info@alfadisplatforms.com 3
4 ALFADIS PLATFORMS OFFERS PLATFORMS FOR ALL APPLICATIONS IN SURFACE TREATMENT WITH A MORE ADVANCED DESIGN AND A HIGHLY PROFESSIONAL APPROACH
5 Why platforms? Advantages Advanced design. 3D platforms for use in painting booths. Hazardous environments. CE- & GOST approved. Replaces unstable ladders and scaffolds. Improved quality and efficiency for paint or other surface treatment jobs. Return on investment can be less than two years. Faster, safer application, sanding, blasting, masking or inspection. 3D movement in total security. Environment is clear and freed from obstacle. ATEX-zone 2 version available. 5
6 General Approval and standards Approval and standards The Alfalift does not only meet all requirements related to security of platforms but also all regulations concerning hazardous environments. The platforms are CE-approved by an European notified body and are originally designed for use in explosion risk environment (ATEX Zone 2 Cat. 3G or 3D). Each platform is engineered with the applicable safety legislation, including several safety measurements. The main advantages of the Alfalift are: Improved working environments with increased safety and productivity. Ideal for hazardous and very demanding environments. Cost effective solution with improved and quality finishes (i.e., painting booths). Simple installation. Controls and air supply point included inside the cage. 6
7 Domains Our range of platforms can be used in several areas where easy height access is acquired. Powder booth Painting booth Blasting booth Washing booth Preparation booth Zinc spraying booth 7
8 Pneumatic platforms HX3 & HX3B HX4 HX5 Several types of pneumatic platforms, each with their own advantages. Alfalift pneumatic platforms HX are pneumatically operated access platforms. They are ideal for hazardous environments. These units are manufactured in a standard or customised design. The control is 3D and improves the safety and efficiency during many applications where easy height access is required. The installation is simple and little maintenance is needed. These devices will increase profitability, operator s well-beiing, productivity and is one cost-effective solution to many tasks. Each Alfalift HX comes with a compressed air connection. Pneumatic platforms can be fully utilised in painting booths. If mounted on side-walls, it can increase access for the entire workspace and ultimately leave the floor free from obstacles. The selection of the right type of platform is done together with the customer based on the specifications of the booth and object to be treated. HX3 is a 3D fully pneumatic platform. Pneumatic cylinders and chains make the vertical and horizontal movements possible and a pneumatic motor navigates the platform for all lateral movements. The platform can carry one person and his equipment. HX4 Alfalift is a 3D platform that is designed to carry two persons and their equipment. It can be used in painting booths and preparation booths. The platform is made with two doors on both sides that close automatically with the help of spring hinges. The HX4 can be custom-made depending on the customers wishes. HX3B Alfalift is one of the newest innovation in pneumatic platforms. The lift is specially made for sandblasting booths because of its protective features. HX5 is a pneumatic platform that is similar to the HX3. This platform is specially built for paint booth structures who aren t strong enough to hold platforms. The HX5 drives fully on the ground and doesn t come in contact with the wall. 8
9 Functionalities OPTIMAL WORKING POSITION MAIN ADVANTAGES Platforms give an optimal working position as it improves the finish quality and decreases worker fatigue or strain injuries. Transfer efficiency is increased and overspray in painting booths is reduced. This product is suitable for a number of industries: Commercial vehicles, trucks, light rail manufacturing and body shops. Bus, transit authorities, coach and repair shops. Rail industry (including rail repairs). Earth-moving equipment. Main advantages: Entirely pneumatically operated. Cost effective solution with an improved quality. Can be mounted on the wall for 3D movement and no-floor-contact operation. Payload of 150kg (1 person + 1 equipment) for HX3 & 250kg (2 persons & equipment) for HX4 model. Maximum working area of 5.2 m from floor, 2.8 m from wall. Agriculture equipment (paint shops). Aircraft, aerospace and defence industries (i.e., ground equipment and helicopters). Other options where safe working in height is essential. 9
10 Technical features HX Controls The cage is equipped with 3 handles for simple use: Up and down. Moving in and out. Lateral movement left/right. The handles return automatically in their neutral position. They are situated at the front of the platform. Movements The mast The mast of the Alfalift HX is made out of a rigid construction for the vertical guiding of the platform. Power Supply The platforms are totally pneumatic powered by using hose reels, cable chains or cable trolleys. The platform consumes not more than a standard paint gun. Pneumatical cylinders make vertical and horizontal movements possible. A pneumatic motor navigates the platform for all lateral movements. Pressure Air consumption 6-8 bar max. 500 l/min Alfalift HX platforms improve the safety and efficiency during many applications where easy height access is required. 10
11 is a leader in the development of new technologies with years of experience. THE PLATFORM SECURITIES The platform is made of a mechanical welded construction. The floor is a non-skid plate and the platform is surrounded by railings of 1100 mm high and has a baseboard of 230 mm high that prevents objects from falling. Noise level Speed (up & down) Speed (left & right) Speed (in & out) The cage of the platform Max 85 db 6 m/min 25 m/min 6 m/min Designed to carry 1 person (HX3) / 2 persons (HX4) and equipment. Doors that only open to the inside and are autoclosing. Compressed air connection. Optional features can be added. Netto weight between 400 and 700 kg. Maximum load for HX3 is 150 kg and for HX4 250 kg. The Alfalift HX is equiped with 4 safety devices: Against leaks and pinching of the hoses. Against excess charges. Against collisions and obstacles on the ground. Against unwanted openings of the access doors. Service and maintenance The Alfalift needs a minimum of service and maintenance. However due to some severe working environments, can offer her maintenance services. 11
12 Dimensions Model HX3 (stock model) Reference Model 580 Model 730 Model 830 Model 830 MAX A 920 mm 1070 mm 1170 mm 1270 mm B 580 mm 730 mm 830 mm 830 mm C max 4100 mm 4100 mm 4100 mm 4100 mm D 1420 mm 1970 mm 2270 mm 2470 mm Course 500 mm 900 mm 1100 mm 1200 mm E height of mast = 4270 mm standard, but optionally up to 5070 mm Model HX4 Reference A Max 1450 mm B Max 1000 mm C max 5200 mm D* 2850 mm Course Max 1400 mm E Height of mast = max 6200 mm * to be checked, according to granted certificates (HX3) (HX4) 12
13 Hydraulic & Electrical platforms HDS & HES HDR & HER HD The Alfalift HD and HE are able to reach much higher than the HX. Alfalift Hydraulic and HE Electrical platforms provide a safe and worry-free work environment where the operator is the primary concern. These elevating platforms are designed for use in painting booths, but can also be put in other hazardous areas. They reach much higher and further than the Alfalift HX and are deployable in industries where larger items have to be easily reached. The cage has a door on both sides and, if required, equipped with a door in front to exit the cage at height. HDS & HES scissor lift is able to carry up to two persons and their equipment. The platforms go higher while remaining stable compared to the Alfalift HX. HDR & HER swiveling arm is a mounted lifting platform that is moveable on rails and equipped with hydraulic or electrical traction. The swiveling arm can be operated manually or automatically. 13
14 Technical features HD & HE Controls The controls are situated at the rear of the platform, on the side of the mast. The platform can be equipped with pedals to move vertically and horizontally. The cage is equipped with buttons for simple use: Up and down. Moving in and out. Lateral movement left/right. The mast The mast is made out of a rigid structure for the vertical guiding of the platform. An emergency button is installed on both sides of the mast. Power Supply The hydraulic & electrical unit is placed outside (not ATEX). Movements An electric motor makes lateral movement possible. This motor powers the drivewheel on floor height. If required the motor is ATEX executed. Alfalift HD & HE platforms go higher and further, while remaining stable in expolosive areas. 14
15 Alfadis platforms are CE-approved and comply with requirements for Atex zone 2. THE PLATFORM SECURITIES The platform is made of a mechanically welded construction. The floor is a gridfloor that allows the ventilation of the booth to pass through. The platform is equipped with railings, including a baseboard. The maximum dimensions of the cage are 1100 x 2000 mm. Noise level Speed (up & down) Speed (left & right) Speed (in & out) The cage of the platform Max 85 db 6 m/min m/min 6 m/min Designed to carry up to 2 persons and their equipment. Doors that open to the inside and are autoclosing. Compressed air connection. Optional features can be added. Netto weight between 1500 and 1800 kg. Maximum load is 300 kg. The Alfalift HD & HE can be equipped with several safety devices: Against leaks and pinching of the hoses. Against excess charges. Against collisions and obstacles on the ground. Against the failing of the chain. Against a power supply breakdown. Against leaks in the hydraulic circuit. A horn in the cage to alert the other personnel. Up to 2 anchoring points. Against unwanted openings of the access doors. On demand On demand, it is possible to request other dimensions. 15
16 Technical specifications HDS/HES (hydraulic scissor) Dimension Description Formula A Innerwidth cage Max 1100 mm B Horizontal stroke Max 2800 mm C min Total width retracted Max 4100 mm C max Total width retracted Max mm D Vertical stroke Max 7000 mm E Innerlength cage Max 2000 mm 16
17 Technical specifications HDR/HER (hydraulic rotative) Description Formula Clear booth height mm Overall width (parked position) 2400 mm Distance booth wall (parked position) 1400 mm Leading edge platform (platform extended) 2850 mm Dimensions (length, width, access height) 2150 mm mm mm 17
18 Platforms on demand We design our platforms to the wishes of our customers! Every customer and booth is different. listens to the wishes of the customer and designs a platform that answers to the challenges. Together with our engineering office, we make use of the latest technologies to meet the standards of the customer, quality and safety legislation. Flexibility is key. 18
19 When an image says more than words... 19
20 Distributors lfadis Platforms and its partners are always working together to help A the customers find their solution for their painting challenge. With our partners expertise and enthusiasm, we are able to offer innovative and qualitative products every single day. Together we can reach higher. 20
21 Optional Spare parts can be ordered via our website! Our website gives the possibility to order spare parts for your pneumatic, hydraulic or electrical platform. The webshop enables you to choose from a range of parts that are displayed with pictures. Every customer can fill in a price request that will be sent by our sales responsables. 21
22 Aftersales What can we do for you? Our responsibility does not end upon the completion of your project. We also have a highly skilled team of service and maintenance engineers, who ensure the continuous operation of your installation with minimal downtime. Our aftersales commitment not only covers maintenance and repair work, but also the required spare parts, most of them manufacturerd in-house. Our Aftersales Department is at your service to study and discuss all kinds of extensions and additions to your actual installation. 22
23
24 Contact us Boulevard Industriel 99 B-7700 Mouscron is part of
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