Supplement to Yanmar Kit Installation Instructions SAFETY

Transcription

1 YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and intended only for use with a YANMAR engine. All safety and warning information contained in the Yanmar Operation Manual and Service Manual is adopted and incorporated to apply to the components, accessories, and parts that are utilized with Yanmar engines. Follow all instructions and precautions before installing this product, before operating, during operation, and during periodic maintenance procedures for your safety, the safety of others, and to protect the performance of your engine.

2 YANMAR CO., LTD. YANMAR AMERICA CORP. Item Part No. Description Quantity Remarks 1 129A Panel ASSY w/8x7 Enclosure A Key 2 1 TIER 4F MODELS 3TNV88C-DSA 3TNV88C-DYEM 4TNV88C-DSA 4TNV88C-DYEM 4TNV86CT-GGE 4TNV98C-GGE 4TNV98C-NSA 4TNV98C-NYEM 4TNV98CT-GGE Remarks: PAGE 1 OF 1 KP8-E PANEL KIT INS-KP8-E-0010

3 Splash Screen YANMAR YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 1

4 Menu s - Navigation Engine Speed 1050 RPM Engine Speed 1050 RPM Press Any Key Soft Keys Displayed YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 2

5 Menu s - Navigation Navigation Buttons? : Main Menu : Exit : Change : Scroll Up : Scroll Down : Next : Increment Value : Decrement Value : Acknowledge : More Information YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 3

6 Menu s Main Menu Overview Fault Codes Reset Maint Timer Engine Settings Display Setup About 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION Page 4

7 Menu s Main Menu YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 5

8 Active Fault Code P1198 Low oil pressure % 47 Active Codes 12/18/2014 9/9/2014 Rev: Rev: Confidential YANMAR - MBW AMERICA Technologies, CORPORATION LLC Page 6

9 Menu s Fault Codes P1198 Low oil pressure Fault Codes Menu Selection P1198 Fault Codes Reset MaintTimer Engine Settings?? P1198 Low oil pressure low oil pressure STATUS: Active (DM1) SPN: 100 FMI: 1 OCC: 4 SRC: 0 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION 7

10 Menu s Reset Maintenance Timer Reset Maintenance Timer Menu Selection Fault Codes Reset MaintTimer Engine Settings Reset Maintenance Timer? Press [] Maintenance Timer was reset 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION 8

11 Menu s Engine Settings Fault Codes Reset MaintTimer Engine Settings Engine Type Min RPM Max RPM Droop/Iso Throttle Source Throttle Type Maint Timer Hours TIER Isochronos CAN Ramp RPM resolution Engine Type Min RPM Max RPM Droop/Iso Throttle Source Throttle Type Maint Timer Hours TIER Isochronos CAN Ramp 150 Engine Type Min RPM Max RPM Droop/Iso Throttle Source Throttle Type Maint Timer Hours TIER Isochronos CAN Ramp 150 Press key 4 times To enter the password? Password Required?? Engine Type Min RPM Max RPM Droop/Iso Throttle Source Throttle Type Maint Timer Hours TIER Isochronos CAN Ramp 150 Engine Type TIER 4 Min RPM 1200 Max RPM Droop/Iso Isochronous Throttle Source CAN Throttle Type Ramp Maint Timer Hours 150 YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 9

12 Menu s Engine Settings Engine Type Min RPM Max RPM Droop/Iso Throttle Source Throttle Type Maint Timer Hours TIER Droop Isochronos CAN Ramp 150 Engine Type TIER 4 Min RPM 1200 Max RPM 2400 Droop/Iso Isochronos Throttle Source Analog CAN Throttle Type Ramp CAN Maint Timer Hours 150 Engine Type Min RPM Max RPM Droop/Iso Throttle Source Throttle Type Maint Timer Hours TIER Isochronos CAN Ramp 150 Engine Type TIER 4 Min RPM 1200 Max RPM 2400 Droop/Iso Isochronos Throttle Source CAN Throttle Type Ramp 0. Maint Timer Hours Engine Type TIER 4 Min RPM 1200 Max RPM 2400 Droop/Iso Isochronos Throttle Source CAN Throttle Type 2-State Ramp Maint Timer Hours Ramp 150 Disable 10 Hour resolution 12/18/2014 9/9/2014 Rev: Rev: Confidential YANMAR - MBW AMERICA Technologies, CORPORATION LLC Page 10

13 Menu s Menu Selection Reset MaintTimer Engine Settings Display Setup Start Allow Inhibit Start 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION 11

14 Menu s Display Setup Display Setup Menu Engine Settings Display Setup About Display Mode: Backlight Contrast Pressure Units Temp Units Volume Units Flow Rate Single 50% Dual 50% BAR CEL LTR GPH Display Mode: Backlight Contrast Pressure Units Temp Units Volume Units Flow Rate Single 50% 0-100% 50% BAR CEL LTR LPH Display Mode: Backlight: Contrast: Pressure Units: Temp Units: Volume Units: Flow Rate Single 50% 50% 0-100% BAR CEL LTR LPH Display Mode Backlight Contrast Pressure Units Temp Units Volume Units Flow Rate Single 50% 50% psi BAR CEL kpa LTR PSI LPH Display Mode Backlight Contrast Pressure Units Temp Units Volume Units Flow Rate Single 50% 50% BAR FCEL LTR FAHR LPH Display Mode Backlight Contrast Distance Units Pressure Units Temp Units Volume Units Flow Rate Single 50% 50% miles psi F LTR GAL LPH LTR 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION 12

15 Menu s About About Menu Selection About Reset MaintTimer Engine Settings Display Setup About Version SW 1020_ v10 YANMAR POWER 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION 13

16 Reset Normal Operation - Displays Runtime Display Engine Load 47 % Reset active Engine Load 47 % Automatic Regen Active Runtime Display YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 14

17 Reset Standby due to Inhibit Switch Engine Load 47 % Disabled Auto Requested Reset Active Engine Load Allow Operator Allows regeneration Delay Operator Delays regeneration Alert Operator! Popup every 30 minutes when delaying % 47 % Automatic 47 Regen requested Allow YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 15

18 Reset Standby due Low DOC Temp Engine Load 47 % Engine Load 47 % Automatic Engine requires regeneration but unable to regen due to Low Doc Temp Reset Active % 47 Increase RPM/Load!!! DOC Temp reached Allows regeneration 12/18/2014 9/9/2014 Rev: Rev: Confidential YANMAR - MBW AMERICA Technologies, CORPORATION LLC Page 16

19 Stationary By EM Runtime Display Engine Load 47 % No Delay Stationary Regen P1421 Stationary Required Note: This display will occur whenever Stationary regen is needed. Even if Regen disabled by switch. If no stationary performed within 2 hours, Power Reduction is 50% Prepare for Stationary Now? YES NO % 47 Start Statnry Regen? Yes No Delay Stationary Regen Yes Start Stationary Regen YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 17

20 Stationary By EM con t Yes Start Stationary Regen Bring Machine to Lo-Idle Speed and confirm interlocks Stationary Regen could not start Ready to begin Stationary Now? Coolant temp must be > 60 Engine has not run 15 minutes Important DTC Interlock switch is off Idle speed too high YES NO No Delay Stationary Regen Waiting for Stationary Regen to start Note: Controller waiting for engine to change states to Stationary by EM Timer: 0 35min Stationary Active Stationary Complete 12/18/2014 9/9/2014 Rev: Rev: Confidential YANMAR - MBW AMERICA Technologies, CORPORATION LLC Page 18

21 Recovery Recovery occurs when stationary regeneration cannot be completed. P1424 Limp Home Mode Recovery Required No Delay Recovery Process Begin Recovery Process? 47 % Start Recovery Regen? Yes YES NO Yes Start Recovery Process YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 19

22 Recovery con t Yes Start Recovery Process Bring Machine to Lo-Idle Speed and confirm interlocks Stationary Regen could not start Start Recovery Process? Coolant temp must be > 60 Engine has not run 15 minutes Important DTC Interlock switch is off Idle speed too high YES NO No Delay Recovery Process Waiting for recovery to begin Note: Controller waiting for engine to change states to Recovery Timer: 0 3 hours Recovery Active Recovery Complete YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 20

23 Recovery con t Recovery Active Success Fail Recovery Complete Recovery not Completed If Recovery was automatically stopped, see dealer Limp Home Mode YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 21

24 Manual Displays Reset MaintTimer Engine Settings Display Setup Start Valid Invalid Bring Machine to Lo-Idle Speed and confirm interlocks Ready to begin Stationary Now? YES NO Not 50 hours since Last regen Invalid condition #1 Waiting for Stationary Regen to start Coolant temp must be >60 Engine has not run 15 minutes Important DTC Interlock switch is off Idle speed too high Invalid condition #2 Manual Stationary Active Stationary Complete YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 22

25 Active Displays - Single Barometric Pressure 1.01 BAR Battery Voltage 13.6 V Coolant Temp 70.0 C Engine Hours 38 HRS Engine Load Fuel Rate Fuel Rail 1 Fuel Temp 47 % LPH BAR 47.0 C Maintenance Intake Manifold Press Exhst Manifold Press Intake Manifold Temp 150HRS 1.52 BAR 2.41 BAR 43.0 C Throttle Percent 20 % O R Requested Speed 1200 RPM Engine Speed 1050 RPM Ash Load 48 % Soot Load DOC Inlet Temp DOC Outlet Temp Intake Fresh Air 32 % C C 29.4 C 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION 23

26 Active Displays Dual V BAR HRS C LPH % Battery Barometer Eng Hours Coolant Temp Fuel Rate Eng Load C BAR BAR HRS C BAR Fuel Temp Fuel Rail 1 Intake Mnfld Maintenance Intake Mnfld Exhaust Mnfld RPM % % % C C Engine Throttle Soot Load Ash Load DOC Outlet DOC Inlet BAR C Barometer Intake Temp YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 24 of

27 Miscellaneous Displays Engine Load 47 % Disabled Stop 1 ACTIVE % 47 Active Codes Engine Load 47 % P1421 Stationary Required YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 25

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29 Menu s Main Menu Engine Speed 1050 RPM Fault Codes Reset MaintTimer Engine Settings Main Menu Next Display Exit Scroll Down Select 12/18/2014 Rev: 1.17 YANMAR AMERICA CORPORATION 27

30 YANMAR AMERICA CORPORATION 12/18/2014 Rev: 1.17 Page 28