AP1000 Plant Overview
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1 AP1000 Plant Overview Westinghouse IEEE Subcommittee on Qualification Tom Hayes Passive Plant Projects Slide 1
2 Westinghouse Passive Plants Meet Power Company Needs Satisfies all U.S. Utility Requirements (ALWR URD) 0Cost, construction, operations advantages demonstrated Major Simplifications Achieved 0Construction, design, maintenance & operations Provides New Standard in Safety 0Improved safety and risk performance, margins verified Licensing Certainty 0Rigorous NRC review & comprehensive test program 0Assures licensibility for domestic & international sites Slide 2
3 Design Bounded By: Make it safe Meet US regulatory requirements Satisfy utility requirements Make it simple Use proven technology Make safety systems passive Make it affordable Slide 3
4 Naturally Occurring Physical Phenomena Used in Operation of Safety Systems Natural circulation of air, water, and steam Gravity and gas pressure drive flow of cooling water. Natural heat transfer through conduction, convection, and evaporation Flow and cooling occur in accordance with nature s laws - No support systems One time alignment of active valves (dc battery actuated) 0 No dc actuation power after 24 hours Greatly reduced operator dependency Slide 4
5 AP1000 Approach to Safety Passive Safety Systems 0 Use passive process only, no active pumps, diesels,. 0 One time alignment of valves 0 No support systems required after actuation 0 Reduced dependency on operator actions 0 Mitigate design basis accidents without nonsafety systems 0 Meet NRC safety goals without use of nonsafety systems Active Nonsafety Systems 0 Reliably support normal operation 0 Redundant equipment powered by onsite diesels 0 Minimize challenges to passive safety systems 0 Not required to mitigate design basis accidents Slide 5
6 Major Safety Advancements No Reliance on AC Power No Operator Action Required to Assure Safety Long Term Plant Safety Assured without Active Components (Natural Forces Only) Containment is Not Breached for Postulated Design Basis Events In Severe Accidents, Reactor Vessel Cooling Keeps Core in Vessel Large Margin to Safety Limits Defense in Depth - Active Systems Provide ADDITIONAL first line of defense Slide 6
7 AP1000 Design Features Integrated Power Plant Design Simplified RCS Loops with Canned Motor Pumps Simplified Passive Safety Systems Microprocessor, Digital Technology Based I&C No Requirement for Safety AC Power Compact Control Room, Electronic Operator Interface Optimized Plant Arrangement 0 Construction, Operation, Maintenance, Safety, Cost Extensive Use of Modular Construction Slide 7
8 Approach to Safety: Defense-in-Depth Simple Passive Safety Systems Dedicated safety systems - not required for normal operation Use natural driving forces - no active pumps, diesels One-time alignment of active valves No support systems after actuation Reduced operator dependency Mitigate design basis accidents without nonsafety systems Simple Active Non-Safety Systems Reliable active equipment for normal operation Redundant active equipment powered by nonsafety diesels Minimize unnecessary use of passive safety systems Reduce risk to utility & public Slide 8
9 Simplicity Applies to Every Element of the AP1000/AP600 Simplicity in Design through reduced number of components and bulk commodities Simplicity in Safety through use of passive safety systems Simplicity in Procurement through standardization of components Simplicity in Operation and Maintenance through use of proven systems and components and man-machine interface advancements Slide 9
10 Passive Safety Features: Eliminate the Need for Safety AC Electric Power Passive Decay Heat Removal Natural circulation heat exchanger connected to Reactor Coolant System (RCS) Passive Safety Injection Gravity drain core makeup tanks (RCS pressure) N 2 pressurized accumulators Gravity drain refueling water storage tank (containment pressure) Automatic RCS depressurization Passive Containment Cooling Steel containment shell transfers heat to natural circulation of air and evaporation of water drained by gravity Passive Heating Ventilation Air Conditioning Compressed air for habitability of main control room (MCR) Concrete walls for heat sink (MCR and C&I rooms) Slide 10
11 Passive Containment Cooling Slide 11
12 AP1000 Passive Core Cooling System AP600 System Configuration Retained Capacities Increased to Accommodate Higher Power 0 Core 1933 MW > 3400 MW or 76% 0 PRHR HX Capacity Increased 72% 0 CMT Volume & Flow Increased 25% 0 ADS 4 Flow Increased 93% 0 IRWST Injection Increased 89% 0 Cont. Recirc. Increased 139% System Performance Maintained 0 No core uncovery for SBLOCA 0 < DVI line break 0 Large margin to PCT limit 0 No operator actions required for SGTR Slide 12
13 AP1000 EHVAC MCR Compressed air provides breathable air for operators 0 72 hours of operation 0 65 SCFM air flow pressurizes MCF 1/8 in water Thermal mass of concrete provides temperature control NORMAL HVAC Compressed Air System FC FC FC FC (1 of 8) (1 of 8) MAIN CONTROL ROOM (1 of 8) FC FC (1 of 8) COMPRESSED AIR TANKS Slide 13
14 Approach to Safety: Defense-in-Depth Simple Passive Safety Systems Dedicated safety systems - not required for normal operation Use natural driving forces - no active pumps, diesels One-time alignment of active valves No support systems after actuation Reduced operator dependency Mitigate design basis accidents without nonsafety systems Simple Active Non-Safety Systems Reliable active equipment for normal operation Redundant active equipment powered by nonsafety diesels Minimize unnecessary use of passive safety systems Reduce risk to utility & public Slide 14
15 Active Nonsafety Systems Active Nonsafety System Functions 0 Reliably support normal operation 0 Minimize challenge to passive safety systems 0 Not required to mitigate design basis accidents 0 Not required to meet NRC safety goals Active Nonsafety System Design Features 0 Redundancy to minimize failures effects 0 Automatic actuation with power from onsite diesels Active Nonsafety System Equipment Design 0 Reliable industrial grade equipment 0 Non-ASME, non-seismic, limited fire / flood / wind protection 0 Availability controlled by procedures, no shutdown requirements 0 Reliability controlled by maintenance program (not maintenance rule) Slide 15
16 System Defense In Depth AP1000 Provides Multiple Levels of Defense 0 First feature is usually nonsafety active feature 0 High quality industrial grade equipment 0 One feature is safety passive feature 0 Provides safety case for DCD 0 Highest quality nuclear grade equipment 0 Other passive features provide additional defense-in-depth 0 Example; passive feed/bleed backs up PRHR HX 0 Available for all shutdown conditions as well as at power 0 More likely events have more levels of defense Slide 16
17 Passive Safety Systems Passive Safety System Functions 0 Dedicated safety systems, not used for normal operation 0 Mitigate design basis accidents without nonsafety systems 0 Meet NRC safety goals without use of nonsafety systems Passive Safety System Design Features 0 Only passive processes; no active pumps, diesels, fans, 0 DBA considerations; margin, single failure 0 PRA considerations; reliability, common mode failures 0 Reduced dependency on operator actions Passive Safety System Equipment Design 0 Reliable, experienced based, nuclear grade equipment 0 ASME, seismic I, full fire / flood / wind protection 0 Availability controlled by Tech Spec with shutdown requirements 0 Reliability controlled by ISI / IST and maintenance program Slide 17
18 Active Nonsafety Systems Active Nonsafety System Functions 0 Reliably support normal operation 0 Minimize challenge to passive safety systems 0 Not required to mitigate design basis accidents 0 Not required to meet NRC safety goals Active Nonsafety System Design Features 0 Simplified designs (fewer components, separation not required) 0 Redundancy for more probable failures 0 Automatic actuation with power from onsite diesels Active Nonsafety System Equipment Design 0 Reliable, experienced based, industrial grade equipment 0 Non-ASME, non-seismic, limited fire / flood / wind protection 0 Availability controlled by procedures, no shutdown requirements 0 Reliability controlled by maintenance program 0 Quality Class D used for components that minimize challenges to passive systems Slide 18
19 AP1000 Electrical Systems Class 1E DC and UPS System (IDS) 0 Provides electrical power to safety components Non-Class 1E DC and UPS System (EDS) 0 Provides electrical power to non-safety components requiring highly-reliable power Main AC Power System (ECS) 0 Provides bulk electrical power Onsite Standby Power System (ZOS) 0 Provides electrical power to defense-in-depth and investment protection loads when offsite power is lost Slide 19
20 AP1000 Class 1E DC & UPS System (IDS) 125 Vdc 120/208Vac 60 Hz (uninterruptible) Four Divisions 0 Divisions A and D each have one 24-hour battery for actuation 0 Divisions B and C each have one 24-hour battery and one 72- hour battery for post-accident monitoring 0 72-hour battery is for monitoring only 0 Spare battery 0 Can be manually connected to replace any of the 6 primary batteries Slide 20
21 AP1000 Class 1E DC & UPS System (IDS) Provides electrical power to safety components 0 Primary Protection System 0 MCR lighting 0 Valve actuators 0 Reactor trip, RCP trip Class 1E 0 Meets IEEE 308, 323, 344, 379, 384, 603, etc. Slide 21
22 AP1000 Non-Class 1E DC & UPS System (EDS) 125 Vdc 120/208Vac 60 Hz (uninterruptible) Two load groups 0 Each group has two 2-hour batteries 0 The IDS spare battery can be used to replace any of the 4 primary nonsafety batteries Slide 22
23 AP1000 Non-Class 1E DC & UPS System (EDS) Provides electrical power to non-safety components requiring highly-reliable power 0 Plant Control System 0 Data Display System 0 Diverse Actuation System 0 Other control systems 0 Communications 0 Hydrogen igniters Non-Class 1E 0 Quality Class D 0 RTNSS Important (portions) Slide 23
24 AP1000 Main AC Power System (ECS) Provides bulk electrical power kv, 480 V, 120/208 V, 60 Hz Normal power supply from main generator Preferred power supply is offsite source through main and auxiliary transformers Maintenance power supply is through reserve auxiliary transformer Standby power source is two diesel generators Two load groups 0 Each group is connected to one standby diesel generator, one auxiliary transformer and the reserve auxiliary transformer Slide 24
25 AP1000 Main AC Power System (ECS) Includes two ancillary diesel generators (35 kw each) for post-72-hour coping 0 Post-accident monitoring instrumentation 0 Control room lighting 0 Passive containment cooling tank refill 0 Spent fuel pool refill Non-Class 1E 0 Equipment Class D (portions) 0 RTNSS Important (portions) Slide 25
26 Onsite Standby Power System (ZOS) Two diesel generators (4000 kw each) Provides electrical power to defense-in-depth and investment protection loads when offsite power is lost Non-Class 1E 0 Quality Class D 0 RTNSS Important Slide 26
27 AP1000 I&C Systems Primary Protection System (PMS) 0 Plant wide system for all safety displays & controls 0 Microprocessor / software based Diverse System (DAS) 0 Limited scope system, PRA based displays & controls 0 Backs up PMS where common mode failure is risk important 0 Different hardware & software than PMS Plant Control System (PLS/DDS) 0 Plant wide system for all normal displays & controls 0 Microprocessor / software based Special Purpose Systems (Seismic Monitoring, Radiation Monitoring, Incore Instrumentation, etc.) Slide 27
28 AP1000 I&C Systems Licensing Status I&C systems are included in Certified Design. I&C system designs were not reviewed by the NRC. Functional requirements consistent with the safety analyses and PRA were established. A design process was defined. Test and acceptance criteria were established. A conceptual design was developed. A detailed I&C design will be developed based on the functional requirements, using the certified design process, and meeting the certified acceptance requirements after a plant is ordered. Slide 28
29 AP1000 Protection System (PMS) Plant-wide Class 1E system for all safety displays & controls Originally expected to be Eagle, now expected to be Common Q Detects off-nominal conditions and actuates safety functions Provides post-accident monitoring functions 0 Regulatory Guide 1.97 Category 1 and some Category 2 variables Microprocessor / software based Multiplexed communications Class 1E 0 Meets IEEE-603, , 323, 344, 379, 384, etc. Slide 29
30 AP1000 Protection System (PMS) Redundant Trains 0 4 divisions, physically separated with electrical isolation (fiberoptic) 0 Each with own independent battery-backed power supply 0 24-hour batteries for actuation, 72-hour batteries for monitoring 0 Improved HVAC separation/fire protection (2 separate HVAC systems) 0 2-out-of-4 bypass logic, fail safe when appropriate 0 Different plant parameters provide functional diversity Verification and Validation Equipment Qualification 0 Environmental, seismic, EMC Improved In-Plant Testing 0 Built-in continuous self-testing and manual periodic testing Westinghouse Extensive Experience with Digital I&C Designs 0 Operating plant upgrades and new plants (Sizewell, Temelin) Slide 30
31 AP1000 Diverse Actuation System (DAS) Limited scope system 0 PRA-based displays & controls 0 Backs up PMS where common mode failure is risk important Microprocessor / software based Different architecture, hardware & software than PMS No multiplexing Manual controls and indications use no software 0 Direct wiring to actuation devices 0 Compliance with USNRC Branch Technical Position HICB-19, Position 4 Separate sensors from PMS and PLS Slide 31
32 AP1000 Diverse Actuation System (DAS) DAS shares some actuated equipment (e.g., valves) with PMS 0 DAS signals isolated from PMS 0 Separate actuation devices 0 Solenoid valves on AOVs 0 Igniters on squib valves 0 Relays in MCCs controlling AOVs Non-Class 1E 0 Equipment Class D 0 RTNSS Important Slide 32
33 AP1000 Control System (PLS / DDS) Plant-wide system for all normal displays & controls Microprocessor / software based Highly redundant Continuously used Multiplexed communications Includes plant computer functions Non-Class 1E 0 Equipment Class D Slide 33
34 AP1000 Advanced Control Room Compact Control Room 0 Designed for 1 Reactor Operator and 1 Supervisor Displays 0 Plant status / overview via wall panel (DDS, non 1E) 0 Detail display via workstation video displays (DDS, non 1E) 0 Small number of dedicated displays; safety (PMS, 1E) & diverse (DAS, non 1E) Controls 0 Soft controls (DDS, non 1E) 0 Small number of dedicated switches; safety (PMS, 1E) & diverse (DAS, non 1E) Advanced Alarm Management Computer Based Procedures 0 Paper backup Slide 34
35 AP1000 is Different Safety systems are not used for normal operation. 0 Multiple, diverse levels of defense 0 Signals from safety sensors are provided to nonsafety system. No safety source of electrical power. 0 Batteries provided for I&C and lighting. No safety actuation power after 24 hours without ac power. 0 Planned safety actuations are one-time-only. Batteries provided for monitoring are sized for 72 hours. 0 Small non-safety diesels provided for post-72 hour monitoring and water. No safety air conditioning. Safety motors are limited to MOV operators. Compact control room. 0 Limited number of discrete controls Slide 35
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