A l t r a I n d u s t r i a l M o t i o n. Bauer Gear Motor Your driving power since 1927

Transcription

1 A l t r a I n d u s t r i a l M o t i o n Bauer Gear Motor Your driving power since 1927

2 8 B a u e r G e a r M o t o r - Y o u r d r i v i n g p o w e r s i n c e ,5 + 1, HISTORY 5 Innovation since 1927 In 1927 Esslingen entrepreneur Wilhelm Bauer began to free tooling and production machines from the need for cumbersome transmission shafts. He made the ingenious idea of the geared motor a reality, equipping a high speed electric motor with a gear wheel mechanism using the appropriate gear ratio. In the several decades since then, a knowledge base has been formed and is constantly being added to and passed on. It is not without reason that the Bauer brand has grown in world renown; and Bauer continues to build extremely efficient geared motors today. Bauer pioneered many geared motor solutions and no doubt will continue to do so in the future. We are proud of the structures that we have built up while making our experience available to our customers, both technically and application specifically. We offer application specific solutions for many sectors on the basis of our modular geared motor programme. Our aim is to tailor the product to our customers needs, whilst paying attention to the requirement for a geared motor solution to achieve economies throughout its entire life cycle. Low energy consumption, for example, will be particularly significant in the future if low life cycle costs are to be achieved. For this reason the geared motors that Bauer produces today are already equipped with highly efficient permanent magnet motors. This makes us confident of being the pioneer, in today s world as in 1927! Our geared motors are used in many different fields. Examples of sectors with special focus are: Metal production (Basic Metal) Food and Beverage rane, Lift, Hoist Bulk Material Handling and many other sectors - water, wastewater and environmental technology plus textile and chemicals industry. Bauer Gear Motor is a member of the power transmission specialist group, Altra, with an annual turnover of more than 740 million USD within electromechanical drive train solutions. Bauer geared motors are available all over the world and we are able to offer a drive solution for the complete electromechanical drive train. 5(K) Ø 74 (G 35 13,5 6,3 56

3 0 (G) 05 R (G) 47 0, On 21 March Wilhelm Bauer takes over an electro motor factory in Esslingen, Germany. The concept of the geared motor started establishing itself. 8 w w w. b a u e r g e a r s. c o m 1936 Wilhelm Bauer passed away on 16 January His 21 year old son Eberhard had to take over the company Inauguration of the first external office in Düsseldorf, Germany. Another 21 offices were to follow Foundation of the first subsidiaries abroad (Belgium) Eberhard Bauer acquires a small motor factory in Munich, Germany Delivery of geared motor number 1 million produced after the War New premises are inaugurated in the Munich suburb Unterschleißheim Bauer starts establishing assembly factories abroad. Most of these premises are owned by the company Bauer The starting signal for a new generation of geared motors - the G-series Eberhard Bauer dies at the age of 69. His son Rainer takes over together with two equal managing directors The old date processing equipment is replaced by an IBM 4381 with a core memory capacity of 16 MB. There are a total of 74 screen workplaces Value analytical principles form part of the development at Bauer The launch of four completely new series under the name»bauer 2000«. Ø 74 (G) 2002 Start of production in Zlate Moravce Slovakia Bauer becomes the newest brand in the Altra Industrial Motion ompany. Bauer Gear Motor GmbH is born.

4 8 B a u e r G e a r M o t o r - Y o u r d r i v i n g p o w e r s i n c e ,5 + 1, PRODUT PLATFORM Transmission Elements Simple mechanical connection to your machine 5 Geared Low complexity through in Machine Modular Standard onveying Application Specific Standard ustomer Specific Standard 5(K) 35 13,5 6,3 56

5 0 (G) 05 R (G) 47 0,5 K 8 w w w. b a u e r g e a r s. c o m ed Motors gh intelligent modular system ontrol Electronics Open systems for your application ~ ~ Mains Supply SN / IE Decentral / NEMA Integral entral

6 8 B a u e r G e a r M o t o r - Y o u r d r i v i n g p o w e r s i n c e ,5 + 1, MARKETS AND APPLIATION 5 WATER Industry Waste Water Treatment Application Mixers, Pumps FOOD & BEVERAGE Industry Food & Beverage SPEIALITY MAHINERY Industry Textile Application arpet Machine 5(K) Application onveyor Drive G Ø 74 ( 35 13,5 6,3 56

7 (G) 05 R (G) 0, K 8 w w w. b a u e r g e a r s. c o m 0 METALS & MINING Industry Surface Minerals Application BASI METAL MATERIAL HANDLING Industry Traction & onveyor Drive 54, Industry Steel Processing Application rane and Hoist Application Ø 74 (G) Roller Table Drive R5 Horizontal and vertical movements

8 8 B a u e r G e a r M o t o r - Y o u r d r i v i n g p o w e r s i n c e ,5 + 1, MANUFATURING EXELLENE 5 ustomize componen LEAN MANUFATURING Design and assembly of technologically advanced geared motors Bauer Operational Excellence Unique capability to dramatically improve customer response time in a low volume high mix environment 5(K) Machined parts G G Ø 74 (G Over 1 million variations with a standard delivery time less than 2 weeks 35 13,5 6,3 56

9 0 (G) 05 R (G) 47 0,5 4 8 w w w. b a u e r g e a r s. c o m Esslingen, Germany ed motor nts Ø (G) Zlaté Moravce, Slovakia Shenzhen, hina 74 Somerset, USA

10 8 B a u e r G e a r M o t o r - Y o u r d r i v i n g p o w e r s i n c e ,5 + 1, ALTRA GLOBAL PRESENE A global footprint to suppport customers around the world 5 26 manufacturing locations worldwide Direct sales coverage e in over 25 countries Total coverage in over 70 countries via extensi 5(K) Ø 74 (G G 35 13,5 6,3 56

11 0 (G) 05 R (G) 47 0,5 K 8 w w w. b a u e r g e a r s. c o m We are a leading global designer and manufacturer of engineered electronical power transmission components utilized in a wide variety of industrial drivetrain applications. tensive distributor network 54, Ø 74 (G) R5

12 8 B a u e r G e a r M o t o r - Y o u r d r i v i n g p o w e r s i n c e ,5 + 1, ENERGY EFFIIENT SOLUTIONS 5 August 2009 EN standard introduced. From 1 January 2015 Efficiency class IE3 is a legal requirement for motors rated at 7.5 kw or more. Alternatively, IE2 motors may be used in combination with a frequency converter. Starting 16 June 2011 IE2 efficiency class is mandatory onward Efficiency class IE3 is also mandatory for motors rated less than 7.5 kw Evolution Efficiency EFF IE4 super premium normal improved EFF3 high EFF2 EFF1 IE1 IE2 standard IE3 high premium IE Efficiency classification 5(K) Ø 74 (G G 35 13,5 6,3 56

13 0 (G) 05 R (G) 47 0,5 8 w w w. b a u e r g e a r s. c o m Modular motor concept One platform Super premium motors for explosion proof applications IE4 Energy savings exceed 30% Ø 74 (G)

14 8 B a u e r G e a r M o t o r - Y o u r d r i v i n g p o w e r s i n c e ,5 + 1, THE GEAR MOTOR SPEIALIST 5 One global design specification supports customers around the world Products meet or exceed government established energy efficiency requirements THE GEAR MOTOR S Multiple specialized market focused products 5(K) Ø 74 ( (G ( 35 13,5 6,3 56

15 0 (G) 05 R (G) 47 0,5 8 w w w. b a u e r g e a r s. c o m Strong custom engineered design capabilities SPEIALIST The original gear motor introduced in 1927 Technical, engineering oriented global sales organization Ø 74 (G)

16 All ustomer Service phone numbers shown in bold ouplings Electromagnetic lutches and Brakes Heavy Duty lutches and Brakes Bauer Gear Motor Ameridrives ouplings Mill Spindles, Ameriflex,Ameridisc Erie, PA - USA Gear ouplings San Marcos, TX - USA Bibby Turboflex Disc, Gear, Grid ouplings, Overload lutches Dewsbury, England +44 (0) Boksburg, South Africa TB Wood s Elastomeric ouplings hambersburg, PA - USA Press #5 For application assistance: Press #7 General Purpose / Disc ouplings San Marcos, TX - USA Ameridrives Power Transmission Universal Joints, Drive Shafts, Mill Gear ouplings Green Bay, WI - USA Huco Dynatork Precision ouplings and Air Motors Hertford, England +44 (0) hambersburg, PA - USA Lamiflex ouplings Flexible ouplings, Bearing Isolators, and oupling Guards São Paulo, SP - Brasil (11) Linear Products Warner Linear Linear Actuators Belvidere, IL - USA For application assistance: St Barthelemy d Anjou, France +33 (0) Warner Electric Electromagnetic lutches and Brakes New Hartford, T - USA For application assistance: St Barthelemy d Anjou, France +33 (0) Precision Electric oils and Electromagnetic lutches and Brakes olumbia ity, IN - USA Matrix International Electromagnetic lutches and Brakes, Pressure Operated lutches and Brakes Brechin, Scotland +44 (0) New Hartford, T - USA Inertia Dynamics Spring Set Brakes; Power On and Wrap Spring lutch/brakes New Hartford, T - USA Overrunning lutches Formsprag lutch Overrunning lutches and Holdbacks Warren, MI - USA Press #1 For application assistance: Press #2 Marland lutch Roller Ramp and Sprag Type Overrunning lutches and Backstops South Beloit, IL - USA Stieber lutch Overrunning lutches and Holdbacks Heidelberg, Germany +49 (0) Wichita lutch Pneumatic lutches and Brakes Wichita Falls, TX - USA Bedford, England +44 (0) Twiflex Limited aliper Brakes and Thrusters Twickenham, England +44 (0) Industrial lutch Pneumatic and Oil Immersed lutches and Brakes Waukesha, WI - USA Gearing Boston Gear Enclosed and Open Gearing, Electrical and Mechanical P.T. omponents harlotte, N - USA For application assistance: Bauer Gear Motor Geared Motors Esslingen, Germany +49 (711) Nuttall Gear and Delroyd Worm Gear Worm Gear and Helical Speed Reducers Niagara Falls, NY - USA Belted Drives and Sheaves TB Wood s Belted Drives hambersburg, PA - USA Press #5 For application assistance: Press #7 Engineered Bearing Assemblies Kilian Manufacturing Engineered Bearing Assemblies Syracuse, NY - USA Bauer Gear Motor GmbH Eberhard-Bauer-Strasse Esslingen - Germany (Fax) Bauer Gear Motor Slovakia s.r.o. Tovarenskå Zlate Moravce - Slovakia (Fax) Bauer Gear Motor Limited Nat Lane Business Park Winsford, heshire W7 3BS - United Kingdom (Fax) Bauer Gear Motor LL 31 Schoolhouse Rd. Somerset NJ USA (Fax) Altra Industrial Motion (Shenzhen) o., Ltd. 18 Huan Zhen Road Dabo Industrial Zone - BoGoang Village ShaJing Town - BaoAn District Guangdong Province Shenzhen ity - hina (Fax) Bauer assumes no liability or responsibility for misprints and errors in catalogues, brochures and other printed documentation. Bauer reserves the right to make changes to products without prior notice, including to products that have already been ordered, unless contractual technical specifi cations are affected by such changes.all trademarks in these publications are the sole and exclusive property of the relevant companies. Bauer and the Bauer logo are trademarks of Bauer Gear Motor GmbH. All rights reserved. Eberhard Bauer Straße Esslingen - Germany Tel: Fax: P-7163-BGM-EN-A4 0613