Battery connection solutions. Applications Special Catalogues

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1 Battery connection solutions Applications Special Catalogues

2 STÄUBLI ELECTRICAL CONNECTORS Long-term solutions Expert connections Stäubli Electrical Connectors is a leading international manufacturer of high-quality electrical connector systems. We are part of the Stäubli Group which offers mechatronics solutions for electrical connectors, liquid and gas couplings, robots and textile machinery. Stäubli develops, produces, sells and maintains products for markets with high productivity standards. As recognized specialists, our focus is always on solutions and customers. Many new developments got their start here and have begun to make their way around the world. Businesses and customers count on our commitment and our active support when dealing with unusual problems. With us, you are entering into a long-term partnership built on reliability, dynamism, and exceptional quality in both products and services. 2 Battery connection solutions

3 UNLIMITED POSSIBILITIES FOR CONTACT SOLUTIONS MULTIL AM Technology MULTIL AM are specially formed and resilient contact elements. All Stäubli Electrical Connectors products benefit from the unique and outstanding performance of the MULTIL AM Technology. Thanks to their constant spring pressure, MULTIL AM louvers ensure continuous contact with the contact surface, resulting in a constantly low contact resistance. MULTIL AM Technology allows to find solutions for connectors within the severest constraints and in certain products for up to 1 million mating cycles. This makes the MULTIL AM Technology the best choice for applications with demanding requirements: Reliable and longlife operation due to constantly high performance Safe operation under highest environmental demands on temperature, vibration and shock Suitable for data and signal contacts as well as high-current connectors Automated solutions with a high number of mating cycles Battery connection solutions 3

4 Battery Cable Connector Through its customary Stäubli quality, the Battery Cable Connector BCC ensures the long-term stability of the connections. With its quick and simple operation, it allows the fast and safe connection of batteries for stationary or mobile applications. It also has a particularly space-saving compact design. Battery applications demand high dependability and the MULTILAM, together with the electroplating and configuration of all plug connector components, makes a decisive contribution to the fulfilment of this requirement. The long service life of the BCC system is a result of the high-quality contact sur faces, an optimum choice of materials for the contact elements and crimping techniques which have proven their worth over many years. This guarantees an optimum connection technology for low-maintenance or maintenance-free battery systems. Serial connection of battery packs in storage applications. 4 Battery connection solutions

5 The importance of energy storage is growing in line with the proportion of renewable energy. Battery connection solutions 5

6 Ich bin eine Montageanleitung. Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage und zum richtigen Einsatz des Produktes. Im Moment ist die Schrift zwar ein bischen klein, aber später geht das dann ganz gut zu lesen, da die MA dann BCC Cable Connector Like all Stäubli plug connectors, the BCC connector guarantees a constantly low contact resistance over a long period. This enhances the reliability of the application. The BCC is qualified for traction applications, automotive EV and HEV batteries. General data The rapid and intuitive operation of the connector also saves time and costs in the installation and maintenance of the application. Furthermore, BCC ensures greater safety as a result of touch protection IP2X when mated. Advantages: Low contact resistance Compact design Rapid locking system Touch protection IP2X in mated condition ensures safety for users. Time-saving installation Low plugging and withdrawal forces Small space requirement for plugging and unplugging Available as complete solution including cable Rated voltage 300 V (IEC ) Rated current 165 A (IEC ) Degree of protection, mated unmated IP2X IP00 Insulation material PA Limiting temperature (IEC 61984), lower upper 30 C +70 C Test voltage (1 min / 50 Hz) 3.31 kv Pollution degree 3 Conductor cross section 50 mm 2 Nominal-Ø pin/socket 10 mm Vibrations 4.2 g / Hz (IEC 61373, CAT 2) 10 g / Hz (IEC ) Resistance to shocks 25 g / 6 ms (IEC ) Derating diagram The diagram was determined by Stäubli according to IEC It relates to the metal parts in the interior of the plug connector. Derating BCC Rated Current [A] MA Assembly instructions MA Ambient Temperature [ C] 6 Battery connection solutions

7 Ich bin eine Montageanleitung. Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage und zum richtigen Einsatz des Produktes. Im Moment ist die Schrift zwar ein bischen klein, aber später geht das dann ganz gut zu lesen, da die MA dann MC-BCC-K50SO/B10/B10/030 BCC-S10/M10 Ø 10 mm BCC-BP10/50-KIT Order No. Type Description Lead length cm *Colors MC-BCC-K50H07V-K/B10/B10/030 Battery cable connector 30 1) BCC-S10/M10 Contact pin M10 (copper alloy) * BCC-BP10/50-KIT Battery connection kit socket side Customer-specific adaptation The design of the contact pin (user side) can be adapted to the specific needs of the customer in order to meet specifications such as thread diameter, IP2X touch protection, creepage distances etc. in all kinds of applications. 1) Other lengths available MA Assembly instructions MA094 Battery connection solutions 7

8 5000 V 300 A Batteries in production and test installations Modular plug connector systems are used in the production and testing of batteries or battery-powered systems. CombiTac offers a wide range of modules which are specifically configured to meet the specific needs of customers V 250 A Batteries in electric vehicles The 10BV system offers a robust, maintenance-free plug connector that is fully in line with the long service intervals of modern vehicles. It has IP2X touch protection in the unmated state, thus allowing work on the vehicle to be carried out safely. With its high current-carrying capacity of 250 A, the 10BV is ideally suited for heavy-duty applications. 8 Battery connection solutions

9 Submarines In electrically powered submarines, heavy currents in line with the high power levels must be transmitted. The interface to the battery and the inverter is a customer-specific solution which fulfils the high performance requirements. 60 V 200 A Water sports Interchangeable battery systems are an ideal way of meeting the high energy consumption of water sports equipment. These require a simple and reliable means of connection with a life of many contact cycles. Our customer-specific development fulfils these requirements and compensates for the large tolerances in the connecting sockets of the equipment. Battery connection solutions 9

10 1000 V 180 A Motor sports The technical aspects of the motor sport sector is managed by our market specialists. The insulated 2-pole plug connectors that link cars and bikes to the mobile starter battery stations conform to the most rigorous demands of motor racing. We attach the highest importance to the provision of a comprehensive customer service. 48 V 15 A Power tools The power supply from the battery pack to the electric pruning tool demands a reliable contact which is maintained under a wide range of environmental conditions. Stäubli has developed a 2-pole coaxial plug connector as a customer-specific solution that ensures a dependable connection from the charger to the battery and from there to the tool. 10 Battery connection solutions

11 Medical Multi-pole plug connector solutions for medical applications must meet the most exacting standards of reliability and robust- ness. Connectors between battery packs and control units of defibrillators and other devices to preserve and save life must transmit power and signals reliably and without interruption in order to ensure the faultless operation of the equipment V 250 A Transport The electrification of utility vehicles makes heavy demands upon the batteries and the whole power supply system. This calls for reliable, low-loss systems that simplify installation and servicing and at the same time offer the greatest possible safety for the user. Battery connection solutions 11

12 SZ APP Battery en B Stäubli Units Agents Global presence of the Stäubli Group Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. We reserve the right to modify product specifi cations without prior notice. Stäubli ec.marcom@staubli.com Photo credits: Stäubli, Shutterstock.com