Competence and Innovation since 1922

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1 Competence and Innovation since 1922 English

2 Tradition. Competence. Flexibility Headquartered in Germany, HELMKE has been a reputable manufacturer and supplier of electrical motors and variable speed drives since Today HELMKE offers tailored solutions for most industrial applications. We provide diversity and remain specialists. Products and services: Low and high voltage motors in squirrel cage and wound rotor design From 0.06 kw 25,000 kw and 230 V up to 13.8 KV Engineering, supply and commissioning of complete electrical packages Testing and system responsibility of variable speed drive systems (transformer, frequency converter, motor) for turn-key projects Design of custom engineered motors, generators, starters and frequency converters 24 / 7 deliveries from stock for emergency cases On-site equipment commissioning by our fi eld engineers on- and offshore We have the resources to handle almost any size project while still providing the personal attention customers appreciate. Production audits in compliance with ISO 9001, ISO 14001, ATEX, SCC** and IECEx 2

3 Milestones 1922 Ing. Johann Helmke and his wife found the company. The activities focus on the wholesale of electrical equipment, particularly the sale and repair of electric motors Dr. Dr. Horst Norbert Helmke joins the company, continues to run it as the sole owner from 1970 and expands stocks to include brand new high voltage motors up to 7 MW. Titus Helmke joins the company and proceeds to manage it from 2003 on. HELMKE becomes a full range supplier for customers in the OEM and plant engineering sector Titus Helmke has been the sole proprietor of HELMKE Group. Since 2011 Works Pulversheim/France Works Hannover/Germany Works Sarstedt/Germany 3

4 Quality our commitment The motors correspond to the appropriate standards and regulations. HELMKE plus motors do fully comply with the current regulation (EC) No. 640 / 2009 regarding energy effi ciency. Accordingly, motors with effi ciency class IE2 are delivered with a high effi ciency. On request, motors of effi ciency class IE3 are already deliverable today with premium effi ciency. On the basis of pre-produced motor parts as well as an excellent stock keeping strategy the following samples for modifi cations can be carried out within a short period of time in the HELMKE workshops: Type of construction IM B35, IM B14, IM V14 Insulated bearing Bearing seat insulated Reinforced bearings Regreasing device SPM detector PT100 bearings PT100 winding Heater Encoder installation Brake installation Back stop External fan Protective cover Special painting HELMKE plus Squirrel cage motors low voltage Power: ,800 kw Speed: 3,000 / 1,500 / 1,000 / 750 1/min Voltage: 230 / 400 / 500 / 690 V Degree of protection: IP 55 or higher Type of construction: IM B3, IM B5 and IM V1 Conventional applications: Fan drives, pumps, compressors, conveyors Suitable for converters Special designs possible Frame sizes : cast iron or aluminium housing Frame size : cast iron housing 4

5 Advantages of our motors The HELMKE pro high-voltage motor series provides motors in frame sizes 315 to 1,120 with state-of-the-art technology, fi rst-class materials as well as optimum performance and reliability. HELMKE pro motors offer high effi ciencies and consequently very low operating costs. HELMKE pro motors are deliverable according to customer preferences in meeting variable standards and regulations and therefore are worldwide deployable. From 160 kw to 20,000 kw HELMKE pro motors are available from stock as standard design. Special designs can be customized at any time. HELMKE pro Squirrel cage motors high voltage Power: ,000 kw Speed: 3, /min Voltage: 2,400 13,800 V Degree of protection: IP 55 or higher Cooling method: IC 411, IC 611, IC 81W Frame type: IM B3 and IM V1 Conventional applications: 2 4-pole: pumps, compressors, blowers 6 8-pole: fans, chippers, mills pole: piston compressors, blowers 5

6 Tailor made motors responding to customer needs Our particular strengths: Tailor-made motors design, manufacture and reverse engineering of rotating machines. HELMKE can offer direct "drop-in" replacements for their own or other manufacturer machines. Flexible manufacturing procedures allow customer specifi c products which will perform in the most demanding environments: Reduced losses for optimized effi ciencies Design for low noise emissions Low starting currents while maintaining high starting torque Keyed bar rotor cage construction providing extremely rugged rotor construction Replacements designed for unusual/unique applications Optimised stator and rotor slot numbers, independently selectable 6

7 Drive systems engineered by HELMKE Our application egineers have profound expertise in tailoring solutions for complete electrical packages consisting of a transformer, frequency converter and electric motor: Low voltage: Voltage range 230 V up to 690 V, output range 0.55 kw up to 2,800 kw Medium voltage: Voltage range 2.4 kv up to 13.5 kv, output range 0.2 MW up to 25 MW Project analysis and project planning (project organization, project monitoring) Engineering of complete drive systems (system solutions, detailed engineering, torsion analysis) Project processing (schedule and time management) Testing and project documentation of all components and the overall function (system test in our own testing station) Accountability of system responsibility for the electrical drive system Container solutions for any environment The components of our converter cabinets are exclusively supplied by renowned manufacturers of power electronics. The HELMKE team supports the customer from the tendering and projecting phase to the successful commissioning. 7

8 24 hour delivery program high voltage HELMKE stock for high voltage motors in Pulversheim, France HELMKE stock for high voltage motors in Hannover, Germany A unique stock of brand new high voltage motors More than 200 motors of the HELMKE series permanently in stock All Ex na motors of our stock can be modifi ed on the spot with available Ex p devices (make Bachmann) to a protection type Ex p pressurized enclosure Excerpt from our stock of high voltage motors: Type Type of cooling voltages No. of poles Power Squirrel cage IC kv 2 10-pole 160 2,000 kw Squirrel cage IC kv 2 10-pole 1,500 20,000 kw Squirrel cage Ex d(e) IC kv 2 4-pole kw Slip ring IC kv 4 12-pole 500 5,000 kw Squirrel cage Ex na IC kv 2 10-pole 200 2,000 kw Squirrel cage Ex na IC kv 2 10-pole 740 8,000 kw Soft starter up to 6,000 V up to 2,800 kw Soft starter up to 6,000V up to 2,800kW Squirrel cage Ex na IC kV 2 10 poles 740 8,000kW 8 Squirrel cage Ex na IC ,6kV 2 10 poles kW Slip ring IC ,5 kv 4 12 poles kw Squirrel cage Ex d(e) IC ,6 kv 2 4 poles kw

9 Frequency converter engineered by 24 hour delivery program low voltage One of the largest stocks of brand new low voltage motors in Europe (effi ciency classes IE1, IE2 and IE3) More than 50,000 motors of the HELMKE series and of our cooperation partners are permanently available directly from stock Slip ring motors from 55 kw to 250 kw, 4 to 6-pole, protection type IP 55. Special version for crushers available on the spot. HELMKE stores converter modules up to 1,000 kw in 400 V and 690 V. Prefabricated Rittal switch cabinets guarantee immediate availability of drive specifi c packages. HELMKE logistic centre for LV motors in Sarstedt, Germany HELMKE modification for LV motors Workshop in Sarstedt, Germany Excerpt from our stock of low voltage motors: Type of cooling voltages No. of poles Type Power HELMKE plus IP 55 / V 2 8-pole DOR up to 400 kw HELMKE pro IP 55 / V 2 8-pole DOR / DKK up to 1,800 kw HELMKE Ex d(e) IP 55 / V 2 8-pole D(E)DOR up to 200 kw Siemens IP 55 / V 2 8-pole up to 1,000 kw Frequency converter engineered by HELMKE IP V NSFU up to 1,000 kw HELMKE IP V NSFU up to 1,000kW 9 Siemens IP 55/ V 2 8 poles up to 1.000kW HELMKE Ex d(e) IP 55/ V 2 8 poles D(E)DOR up to 200kW HELMKE pro IP 55/ V 2 8 poles DOR/DKK up to 1.800kW

10 Service and repair Reliability. Delivered Whether you need a repair, engineering analysis, or renewal parts for your motor, HELMKE is one of the most qualifi ed large motor and drives service organization in the world. Our Service Division is specialized in: Overhauling, repair and re-winding (VPI or Resin Rich) of large motors Inspection, maintenance, modifi cations of electrical machines in hazardous environments Assembly and commissioning of complex electrical drive systems by our experienced fi eld engineers Retrofi tting and replacing existing rotating equipment with mechanically and electrically interchangeable units With state of the art facilities and equipment, the latest technology for on-site and workshop testing, balancing and machining, the most advanced materials and components for service and refurbishment and the manpower and expertise to handle machines up to 50 tons 10

11 Experience matters HELMKE offers product sales and field services for the following markets and applications: Air separation - Main compressor Power Generation Fossil - Circulation water pump motors - Boiler pump feed motors - Condensate pump motors - Fan motors - Pulverizer and crusher motors - Steam turbine generators Hydro - Hydroelectric generators - Main shafts Petrochem - Main compressor motors - Pipeline booster station motors - Pipeline compressor station motors Paper, Pulp & Wood - Chipper motors - Refiner motors - Pump motors - Steam turbine generators - Pulp grinder motors Metals - Main drive motors - Roughing mill motors - Finishing mill motors - Tandem mill motors - Cold strip mill motors - Compressor motors Mining - Compressor motors - Slope belt conveyor motors - Fan motors - Dryer motors - Main hoist motors - Main generators - Large excavation motorsen Cement - Crusher motors - Raw mill motors - Finish mill motorst Water/Waste water - Main pump motors Rubber - Banburry mixer motors Screw compressor - DWK ; 1,700 kw; 660 V; 120 Hz; 04-pole; IM B3; IP 55; IC 86W - DC-link converter (NSFU S800-xx / 1,700 kw) - Cast-resin transformer (DGH 2000 / 7; 2,000 kva; 6 kv) Chemical plant - Asynchronous squirrel cage motor in Ex de IIB T3, 265 kw, 6 kv, 06-pole - Asynchronous squirrel cage motors in Ex de IIB T3, 480 kw, 6 kv, 08-pole Glass - Compressor motors Scrap Metals - Shredder motors Gas-fired power plant - 3,000 kw; 6 kv; 04-pole - Protection type: Ex px e II T3 - Sleeve bearing with circulating lubrication 11 - Compressor motors - Shredder motors

12 Germany HEADQUARTERS J. HELMKE & Co. Ludwig-Erhard-Ring Sarstedt Postfach Sarstedt Tel.: +49 (0) Fax: +49 (0) helmke@helmke.de WORKS HANNOVER J. HELMKE & Co. Garvensstraße Hannover Postfach Hannover Tel.: +49 (0) Fax: +49 (0) helmke@helmke.de HELMKE Orbis GmbH Ludwig-Erhard-Ring Sarstedt Postfach D Sarstedt Tel.: +49 (0) Fax: +49 (0) orbis@helmke.de France HELMKE S.à.r.l. Z.l. -1 Allée Vert Bois BP Pulversheim Tel.: +33 (0) Fax: +33 (0) helmke@helmke.fr HELMKE S.à.r.l. Bureau de Lyon 107, Cours Albert Thomas Lyon Tel.: +33 (0) Fax: +33 (0) helmke.lyon@helmke.fr HELMKE Orbis S.à.r.l. Z.I. -1 Allée Vert Bois BP Pulversheim Tel.: +33 (0) Fax: +33 (0) helmke.orbis@helmke.fr The Netherlands HELMKE B.V. Elektrische machines en aandrijvingen Aalbosweg MA Vaassen Postbus AD Vaassen Tel.: +31 (0) Fax: +31 (0) info@helmke.nl Italy HELMKE Italia S.r.l. Via A. Volta, Corsico (Mi) Tel.: Fax: info@helmke.it Russia J. HELMKE & Co. Office Moscow M.Malinovskogo 6k1, Office 3 RU Moscow Tel.: Fax: info@helmke.ru Spain HELMKE Orbis España Camino de Mundaiz no Ofic. 24-A San Sebastián Tel.: Fax: info@helmke.es Singapore HELMKE Asia LLP 20 Maxwell Road #04-02H Maxwell House Singapore Tel.: Fax: info@helmke.sg Rev. 02/14

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