Operating Instructions. Page 12 eazi-rider - Mountain eazi-rider - Mountain Page 1
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1 Operating Instructions Page 12 Page 1
2 Registration Your Durabike is guaranteed for 1 year. Please fill in the following details and return to the address below. Your Details Name: Address: Contact Number: Retailer Details Name: Branch Address: Date of purchase: Receipt Number: Bike Details Model Number: BKE102 eazi-rider Mountain Bailcast P/L Ref: Durabike Warranty Registration Bailcast Limited, Chorley North Industrial Park, Chorley, Lancashire PR6 7BX Page 2 Page 11 Detach here
3 Important Information Please complete the following as it will form part of your warranty: Retailer Details Name: Address: Contents Page o Contents 3 o Introduction 4 o Technical Information 4 o Motor Controller 5 o Set-up and Adjustment 8 Purchase Date: o Maintenance 9 o Manufacturer s Warranty Card 11 Receipt Number: Bike Details Model: BKE102 eazi-rider Mountain Frame Number: Motor Number: Battery Number: Page 10 Page 3
4 Introduction Please spare a few minutes to become familiar with this manual. It will help you to get the best from the excellent Durabike. Retain the manual in case you wish to lend the bike or pass it on, or even need to refresh your memory of some detail. The Durabike is fine in rain or snow. It is not amphibious and immersion in water would short out the motor and invalidate the warranty. Do not overload the Durabike (max 150kg) and remember that a fully loaded bike will be less responsive in braking or steering. When the bike is not in use, always turn off the motor and remove the key. To prevent serious damage to the motor and controller do not ride without the battery in place, particularly downhill. Technical Information Dimensions (LxWxH) 1700mm x 650mm (Handle bars) x 980mm Wheel Size 26 x 1.95 Wheel Base 1170 mm Frame Material Aluminium Alloy Net Weight 26 kg Maximum Load 150 kg Maximum Speed 25 km/h Motor Maintenance Charger The charger is a sealed unit. It should not be tampered with nor cables or plugs changed. It must be used in a safe well ventilated area, protected from heat and damp out of reach of children and away from flammable or explosive materials. Liquids or metal objects must not be put into the charger. Charging First connect the charger lead to the battery. Then plug into the wall socket and switch on. The LED on the charger will glow RED to show charging; It will show BLUE when charging is complete. Monitor the charger from time to time and promptly turn off when the blue light shows. Disconnect the battery first, then the wall socket. Normal charging is 3-6 hours; never leave the charge on longer than 10 hours. If the charger overheats or smells hot, stop charging. Motor and Controller Protect the exposed wiring to avoid damage which could result in a short circuit. Avoid exposing the controller to damp while washing and do not immerse the motor. Type Mini high speed brushless Specification 36V250W Rated Speed 280r/min Output Torque 7.5N.m Controller Cut-off voltage 30±1V Charger Burst Discharge Current 13±1A Input Voltage AC V 0.8A 50-60Hz Charging voltage/current DC42.0V 2A Battery Model 36V 10AH Drive Mode PAS Range 35-45km Operating Temperature -10 Page 4 Page 9
5 Set-up and Adjustment Pedals Pedal are stamped (L)eft or (R)ight on the ends. Install correctly, noting that the left hand has a left hand thread. Chain Tension The rear wheel will be set before delivery to give the correct tension. In the event that the hub was moved it should be set by a person with experience of Deraileur gears. Wheels Check that the tyre is central in the forks. Check tightness of hub nuts to these figures. Front wheel Quick release; Rear wheel minimum 30Nm Saddle Tube Adjust for height. The maximum safe height is indicated by a safety line which must not be exposed. Quick release accessories The locking force required is between 15-17kgf. Lubrication Chain and crank should be lubricated with spray lubricant. The headset should be given a few drops of oil monthly. Brakes Inspect all brake pads regularly and replace early. If metal parts come into contact with the brake disk replacement will be needed. Battery The battery is a new generation Li-ion battery, amazingly powerful and light. For best life, always charge the battery with the supplied charger which continuously controls the charge rate according to temperature. Charge the battery before first use; the performance will improve after a few recharges. With regular charging, the battery is good for better than 1,000 cycles. Performance will be reduced by low temperature; as much as 30% will be lost at temperatures below 0 o c, which will be recovered on warming. The battery should be part charged monthly, or the warranty will be invalidated. (Even if it means going out in the cold and wet) Avoid dropping the battery and protect it from impact. Keep the battery away from heat, direct sunlight and damp. Protect the charging port with the rubber bung supplied to avoid ingress of moisture or dirt. As the battery contains flammable materials it must be taken to a recycling site for correct disposal. Under no circumstances should the battery be put into a fire. For charging guidelines see page 9. Motor Controller Display and Function 1 UP Button 9 o C Environment 2 SW Button 10 Push power assist 3 DOWN Button Km/H MPH Riding speed 4 Battery capacity 11 MXS MAX speed 5 Headlight AVS Average speed 6 Brake display TM Single trip DST Trip distance 12 TTM Total trip ODO Total distance Mil Distance MOTOR W Power VOL Battery voltage MOTOR o C Temperature 13 ASSIST PAS level On and Off To turn on, press and hold SW (2). Repeat to turn off Page 8 Page 5
6 Screen 1 This is the default display showing the following information. Battery Capacity (4) o C Temperature (9) MOTOR W Motor Power (8) MPH Riding Speed (11) DST Trip Distance (12) TM Single Trip Time (7) Screen 2 Information displayed: Battery Capacity (4) AVS Average Speed (11) o C Temperature (9) ODO Total Distance (12) MOTOR W Motor Power (8) TTM Total Riding Time (7) Screen 3 Information displayed: Battery Capacity (4) MXS Maximum Speed (11) o C Temperature (9) VOL Battery Voltage (12) Headlight Hold down the Up (1) button to turn on the headlight, the headlight symbol (5) will be illuminated on the controller. To turn off repeat the process. Pedal Assisted Level The motor power previously selected will automatically be displayed. This can be adjusted from 0 (no assistance) to 5 (maximum assistance) by gently pressing either UP (1) or DOWN (3). Push Power Assistance Hold the DOWN (3) button and the bike will self-propel at 6Km/h, 3.5MPH. The Push power assist (10) symbol flashes. To stop assistance release the button. MOTOR W Motor Power (8) After 5 seconds the MXS (11) will change to riding speed, MPH (11). Revert to screen one by touching the SW (2) button. Motor Temperature Alarm If the motor temperature rises too high, MOTOR o C (8) will flash. The motor power will be reduced until the temperature recovers. The controller will close down after 5 minutes if the Duarbike is unused. Error Codes If an error code is displayed, switch off the controller. If the code persists upon turning on after 10 minutes, contact (RAC) your supplier. Resetting Single Trip Information After the controller has been on for a minimum of 5 seconds hold down both UP (1) and DOWN (3) buttons until DST (12) starts to flash then release both. To clear the displayed distance DST (12) press SW (2) button. From Screen 1 a brief press on the SW (2) button will display Screen 2 or for Screen 3 give a double press. Whilst riding the display will revert to screen 1 after 5 seconds. Page 6 Page 7
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