We bring solar down to earth.
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1 3 Year Standard Warranty UP TO 10 YEARS AVAILABLE We bring solar down to earth. Includes New Integrated Beam Easy. Secure. Lightweight. SOLAR ENGINEERING & INNOVATIONS Proudly Made In the USA
2 Ontrack Solar began a vision to create the lightest weight, most durable, most adaptable and easiestto-install commercial-grade tracker in the industry. After years of refined research, design, development and testing, that idea has become the Ontrack DXT1 Dual-Axis Solar Tracker. The DXT1 is built from the ground up to be a major improvement over anything else under the sun. Compared to standard fixed-mounted systems, the DXT1 lets you harvest up to 45% more solar power. You ll be able to track the sun at adjustable intervals from two seconds to ten minutes, all with a tracking accuracy of up to 0.1 degrees. Although this efficiency is impressive and the potential savings are obvious it s nothing compared to the engineering that makes it all happen. The DXT1 has several next-generation technologies that will increase energy yield while decreasing costs in installation and maintenance. They include the Integrated Beam*, Universal Panel Mounting System, Full-Length Fastclamp Bar, TCX2 Tracker Controller, Ontrack App Service Tool, and more.
3 Innovations: Integrated Beam Design (IBD) Rapid Assembly Dual-Axis Tracking Controls IT S ALL ABOUT THE BEAM DESIGNED TO GLIDE Our Integrated Beams* are manufactured from precision laser-cut, high quality steel formed into a laminated structural beam, much like that used in the aerospace industry. These Integrated Beams slide (adjust easily) into place and securely mount to the support assembly, thus creating the Panel Mounting System. Panels slide in and clamp along the full length of the beam, thus eliminating the need for traditional racking. This patent-pending design is incredibly lightweight (60% less than traditional I-Beam made of structural steel), which means lower shipping costs and easier installation. Less weight also means reduced wear on your load-bearing and moving components, extending the life of your solar tracker. access M Strength Weight Shipping Install Time Wear Design Green Optional Remote Access Balanced Center of Mass OT IBD Traditional I-Beam BUILT TOUGH Lightweight doesn t mean light duty. In an independent Finite Element Application (FEA) test, the DXT1 received high ratings for wind load, with the DXT1 surviving winds up to 105 mph at a tendegree elevation (nearly vertical) and a 1.5 factor of safety (FOS). Additionally, our split-panel design provides two unique benefits. First, it creates a Zero Center-of-Mass, balancing the elevation load and eliminating overhung weight. Once balanced, it takes almost no effort to move over 3,000 pounds of mass over its range of operation. This virtually eliminates linear actuator failure. Second, it features a gap that reduces the wind load on the DXT1. The end result? A well-balanced tracker with fewer moving parts that reduces wear and operating costs. That s a win-win! AEROSPACE DESIGN Ontrack Solar Trackers are better looking, too. With a sleek and sophisticated approach to aesthetics, the DXT1 is pleasing to the eye. You ll want to display your planet- and money-saving technology for all to see. SPECIAL OPTIONS We know that our customers will use their trackers in different environments and have unique needs. Since we engineer and fabricate each piece ourselves right here in the USA, we have the ability to customize systems to meet your needs. Do you need custom colors or corrosion-resistant materials? Optional panel security screws? No problem. Contact us to discuss your project.
4 ABOVE: Artist s rendering of the first generation DXT1 tracking the Sun. FastClamp Bar 1 PANEL PANEL 2 3 Integrated Beam Key Structural Elements EASY PANEL INSTALLATION 1.) Integrated Beams* 2.) End Beam Support 3.) Beam Clamp 4.) Integrated Beam Support Assembly 5.) Cross Member 6.) Lifting Support Assembly 7.) Top Azimuth Assembly 8.) Azimuth Slewing Drive 9.) Linear Actuator 10.) Control Box 11.) Support Column 12.) Optional Base, ballast or pier 13.) Splice plate (Inverter not shown) Anemometer accurately monitors wind speed to protect your investment. Product images are subject to change due to the ongoing product development and enhancements. *Patent-pending Access. Anytime. Anywhere. Web App - Remote Access (Optional Feature) Sends and receives system messages Monitor status and position Capture performance data Control operations remotely Diagnose and troubleshoot remotely Desktop or ios/android smart device compatible SERVICE TOOL APP Save time in the field with remote access. Ask for details and a demonstration.
5 CALCULATING RETURN ON INVESTMENT One of the most compelling aspects of solar arrays, and dual-axis trackers in particular, is their ability to maximize your solar investment by increasing your energy yield. A solar PV installation that generates the most energy from the space and resources available is usually the most equitable solution. The DXT1 harvests maximum clean energy in a smart and cost-efficient way while better utilizing your land. The Ontrack DXT1 Dual-Axis Tracker offers up to 45% more power yield than that of standard fixed-mounted PV systems. This is accomplished by optimally positioning the solar array to accurately follow (track) the sun on two axes, vertical and horizontal. This makes each PV panel in the array generate more output, unlike fixed-mounted PV systems. The Integrated Beams create the panel mounting system. This also reduces the project upfront costs because no additional racking hardware is required. The project payback time also decreases and thereby increases the overall return on investment (ROI). Capture Up To 45% More Power 3-Year Standard Warranty UP TO 10 YEARS AVAILABLE 4 3 Extra energy captured by tracking the sun 2 1 ACTUAL DATA from our prototype trackers located near Dallas, Texas, in January Summer efficiency will be even greater. 1:00 AM 2:00 AM 3:00 AM 4:00 AM 5:00 AM 6:00 AM 7:00 AM 8:00 AM 9:00 AM 10:00 AM 11:00 AM 12:00 PM 1:00 PM 2:00 PM 3:00 PM 4:00 PM 5:00 PM 6:00 PM 7:00 PM 8:00 PM 9:00 PM 10:00 PM 11:00 PM 12:00 AM Variables impacting power yields include location, weather, elevation and time of year. WINTER DAYLIGHT SUMMER DAYLIGHT Integrated Beams slide (adjust easily) into place and are securely mounted to the support assembly, thus creating the Panel Mounting System. Panels slide in and clamp along the full length of the array, thus eliminating the need for traditional racking.
6 SOLAR PANEL CONFIGURATION DXT1 COMMERCIAL TRACKER The DXT1 can accommodate most solar panels on the market today. Partial list below. For a complete list of available panels, please contact a sales representative. MANUFACTURER MODEL PANEL SIZE (LxW) STC MAX # PANELS TRO* INT. BEAMS Canadian Solar ELPS-CS6P-250PM 64.5 x Helios Solar 6T x Hyundai Solar HiS-S250MG 64.8 x Samsung PV-MBA1BG x Hanwha Solar SF P245L 65 x Jinko Solar JKM260PP x Kyocera Solar KD245GX-LFB 65.4 x LG Electronics LG260S1C-G x Mitsubishi Elec. PV-UJ235GA x REC Group REC 255PE x SolTech 1STH-250-WH 65 x Sharp ND-250QCS 64.6 x Solar World SW x Suniva OPT x SunPower SPR-245NE-WHT-D 61.4 x Suntech STP255-20/WD 64.6 x Trina TSM-245PA x Yingli Solar YL255-29b x * TRO = Total Related Output (Watts) SOLAR ENGINEERING & INNOVATIONS
7 Rapid Assembly INTRODUCTION This brief overview Step 1 Erect Supporting Column & Vertical Assemblies illustrates the tracker base and rack assembly. For control system installation instructions, please refer to the User s Guide or contact a representative. 1A Per customer requirements, erect ballasted beam or pier, securing in or above ground, as desired. 1B Assemble Integrated Beam Support Assembly on ground, including Azimuth Assembly and Lifting Support Assembly. 1C Then, crane assembly above into position on top of support column and secure with provided bolts. CLOSE-UP OF LIFTING ASSEMBLY
8 Rapid Assembly Step 2 Integrated Beam Support Assembly & Panel Racks 2A Now for the magic! With our Integrated Beams, you can now customize the assembly to fit any panel size. Easily slide beams up and down to proper panel width*, check for square, then fasten. * Install Hint: Make panel spacers (out of 2x4s, 1x4s or plywood) to place on either end of integrated beams to set panel width. Repeat as you add each beam. 2B CLOSE-UP OF BEAM CLAMP (BACK SIDE) Secure integrated beams in place easily with supplied clamps. Repeat until all beam are in place. Now, you are ready to easily add your panels...
9 Rapid Assembly Step 3 Panel Installation 3A Panels slide easily into position and fasten quickly with the full length fastclamp bar (clip is integrated into the beam). A simple screw gun tightens and secures the panels in place. End Views: FastClamp Bar PANEL PANEL Integrated Beam Panels Slide...
10 DXT1 Technical Data DIMENSIONS Panel surface 960 sq. ft m2 [ +/- depending on panel used ] Supporting structure 30 X 32 ft. Number of panels 48; sample panel size = 64.5 L x W x 1.57 Thick* Height Flat/Zero degrees With a 3 ft. spool or sitting on 36 base is = 222 At 70 degrees With a 3 ft. spool or sitting on 36 base = Width Width without panels is Maximum width of structure with panel overhang is 387 Weight (includes mounting system) 6445 lbs. / 8456 lbs. with sample panels* (estimate) COMPONENTS Control unit Steel construction / Corrosion protection Azimuth Drive Elevation Drive Astronomical with RS 485 interface (see Key Features section below) Galvanized Electromechanical slew drive Electromechanical linear actuator PERFORMANCE Capacity of PV** kw Maximum permitted wind velocity 50 mph operational / 100 mph stowed*** Wind-stow conditions Stows at wind speed 35 mph / programmable Monitoring Ontrack Monitoring System Angular range Azimuth 270 / Elevation 70 Angular accuracy by Operating voltage 24 V / DC Warranty 3-Year Warranty on parts and workmanship (Extended warranty may be purchased at additional cost) Surface Circular Foundation Ballast Base: 9 Diameter, 36 tall; 7 yds concrete (not included) Solar Tracker Controller The Ontrack TCX2 Tracker Controller is a cost effective, microprocessor-based solar tracking controller suitable for dual-axis or single-axis tracking applications. It is a network-ready controller, and may be configured to operate as a single tracker application or be part of a larger commercial multi-tracker solar array. Key Features: Calculates Solar Position using NREL s published solar position algorithm Capable of controlling either a single or dual-axis tracker * Sample Panel = Canadian Solar CS6P-235PX ** Rated power depending on panel type and manufacturer *** Verified by independent engineer s FEA study Dual H-bridge PWM DC motor drivers with integrated motor current sensing and soft motor-start/stop Dual-encoder inputs for each actuator Available External limit switch inputs Online Integrated support for anemometer TCX2 Controller Input for emergency stop Spec Sheet Optional Inputs include: (PDF file) Irradiance Measurement, AC-power-loss, Energy Meter Pulse Input for external Clean/Normal/Storm mode switch RS-485 interface with 2.5KV galvanic isolation Ethernet 10/100-base-T interface with 1.5KV galvanic isolation GPS receiver interface (option) Remote & Local Monitoring via Internet; also Android or ios apps available (optional) Questions? Let us help you bring solar down to earth! 9125 Viscount Row Dallas, Texas (214) info@ Your dealer contact: PRINTED SEPTEMBER 2013
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