Lionel Command Control Gantry Crane Owner s Manual
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1 /16 Lionel Command Control Gantry Crane Owner s Manual
2 Congratulations! Congratulations on your purchase of the Lionel Command Control Gantry Crane! The Gantry Crane is compatible with Legacy Cab-2 or Cab-1L, or with TMCC Cab-1 remotes. Add sounds synchronized to the actions of the Gantry Crane with the Crane Sounds Work House ( , sold separately). Features of the Trackside Crane Command Control equipped 360-degree cab rotation Manual up and down operation of the boom Forward and backward trackside movement of entire crane unit Independent control of the hook Electromagnet control for moving metal objects Three powerful maintenance-free motors Trainmaster Command Control Products equipped with the classic TrainMaster Command Control system are controlled by commands from your CAB-1 or CAB-2 Remote Controller. ElectroCouplers, basic sounds, and multiple unit lash-ups are all at your fingertips as you walk around your layout. The following Lionel marks are used throughout this Owner s Manual and are protected under law. All rights reserved. Lionel, LionChief, LionChief Plus,TMCC, LEGACY, FasTrack, TrainMaster, Odyssey, RailSounds, CrewTalk, TowerCom, DynaChuff, StationSounds, Pullmor, ElectroCoupler, Magne-Traction, CAB-1 Remote Controller, American Flyer, Lionel ZW, ZW, MagniVision, TMCC, Lionelville, Wireless Tether, Powerhouse, LionMaster, Conventional Classics, Postwar Celebration Series, TruRail, PH-1 Powerhouse, Powermaster, Powerstation-Powerhouse, Accessory Motor Controller, AMC, Accessory Switch Controller, ASC, Action Recorder Controller, ARC, Track Power Controller 300, TPC 300, Track Power Controller 400, TPC 400, Block Power Controller, BPC, Operating Track Controller, OTC, FatBoy, Lionel Lines, Joshua Lionel Cowen Series, Lockon, TrainSounds, MultiHorn, MultiWhistle, Choo-Choo, SensorTrack, Plug-Expand-Play, Imagineering, SensorCar, LionScale 2
3 Table of Contents Gantry Crane basics Preparing the Gantry Crane for operation 4 Powering your Gantry Crane 4 Assigning a new ID# to your Gantry Crane 5 Operating the Gantry Crane 6-7 Capabilities of the Gantry Crane 8 Operating the Gantry Crane CAB-2 Remote Controller commands 9 CAB-1 and CAB-1L Remote Controller commands 10 Maintenance and Service Storing the Gantry Crane 11 Lionel Limited Warranty Policy & Service 12 3
4 Gantry Crane basics Preparing the Gantry Crane for operation When you are ready to store your Gantry Crane, be sure to use the supplied elastic band to keep tension on the hook line. Use your remote to position the boom to fit in the foam cavity. Always keep light tension on the hook when handling the Gantry Crane. Your Gantry Crane is factory programmed with an Engine ID# of 1. To change the ID#, see page 5. Powering Your Gantry Crane Your Gantry Crane is powered using track power. The Gantry Crane requires a special track section for gantry unit motion available from other manufacturers (not included). This track section has three rails in the middle for regular train operation, and two rails on the outsides meant for Gantry Crane operation. Track positive connects to one of these rails, and track negative to the other. The crane is reversible, so which rail is positive and which is negative does not matter. See Figure 1 below for more information. Power (positive) Figure 1. 5 rail track power Power (negative) Boom down Boom up REAR OF CAB Figure 2. Manually moving the boom up and down 4
5 Gantry Crane basics Assigning a new ID to your Gantry Crane As your fleet of LEGACY or TMCC equipped locomotives and equipment grows, you will want to assign each unit a unique ID#. Use your CAB-1, CAB-1L, or CAB-2 Remote Controller.! When using the Legacy system the CAB-2 MUST be set to CAB-1 mode. The crane will not respond to Legacy mode commands. 1. Turn off power to the Gantry Crane. 2. Make sure that the Command Base is plugged in, then power up the crane. 3. Slide the RUN/PROGRAM switch to the PROGRAM position. Refer to Figure Press ENG or ACC.! When using the CAB-1 or CAB-1L, the crane MUST be programmed as an engine. The crane may be programmed as an accessory or an engine when using a CAB Enter the ID# for the Gantry Crane using the numeric keypad on the Remote Controller. Select any number between 1 and Press SET. 7. Slide the RUN/PROGRAM switch to the RUN position. At this point, the new ID# has been set. When you power up, be sure to address the Gantry Crane using the new ID#. PRG Program/Run switch RUN Figure 3. Switch location 5
6 Gantry Crane basics Operating the Gantry Crane To operate the crane, you will need to use a Command Base and Remote Controller (LEGACY CAB-2, CAB-1L, or CAB-1; all available separately). Operating the Cab Motor 1 Press ENG and 1 on the CAB-1, CAB-1L, or CAB-2 controller to select the Cab motor. Cab-1 or Cab-1L remote LEGACY remote 2 Rotate the THROTTLE knob clockwise on the CAB-1, CAB-1L, or CAB-2 controller to rotate the cab clockwise. 3 Rotate the THROTTLE knob counter-clockwise on the CAB-1, CAB- 1L, or CAB-2 controller to rotate the cab counter-clockwise.! The speed of the rotation of the boom is determined by how fast the THROTTLE knob is rotated. 6
7 Gantry Crane basics Operating the Gantry Crane continued Operating the Roll Motor 1 Press 2 on the CAB-1, CAB-1L, or CAB-2 controller to select the Roll motor. Cab-1 or Cab-1L remote LEGACY remote 2 Rotate the THROTTLE knob clockwise on the CAB-1, CAB-1L, or CAB-2 controller to make the Gantry Crane roll forward. 3 Rotate the THROTTLE knob counter-clockwise on the CAB-1, CAB- 1L, or CAB-2 controller to make the Gantry Crane roll backwards.!! The speed that the crane rolls on the track is determined by how fast the THROTTLE knob is rotated. Pressing the DIR key on the CAB-1 or CAB-1L, or pressing down on the BOOST/BRAKE button on the CAB-2 controller will reverse the operation of the THROTTLE knob so that clockwise will move the crane backwards and counter-clockwise will move the crane forward. This allows the user to set it up so the control is intuitive based on which side of the crane they are on. Setting is not retained when power is turned off. Cab-1 or Cab-1L remote LEGACY remote 7
8 Gantry Crane basics Capabilities of the Gantry Crane Your Gantry Crane s hook and electromagnet are capable of lifting approximately 4 oz (1/4 lb). The electromagnet automatically turns off after 60 seconds. The electromagnet cannot be turned on again for 8 seconds. Operating the Hook Motor Press the BOOST key on the CAB-1, CAB-1L, or CAB-2 controller to raise the hook. Cab-1 or Cab-1L remote LEGACY remote 1 2 Press the BRAKE key on the CAB-1, CAB-1L, or CAB-2 controller to lower the hook. Cab-1 or Cab-1L remote LEGACY remote! The hook can be raised or lowered while the boom is being rotated or while the crane is rolling. Operating the Magnet 1 Press the AUX2 key on the CAB-1, CAB-1L, or CAB-2 controller to toggle the Magnet ON. If the magnet is left on it will turn off automatically after 60 seconds. Cab-1 or Cab-1L remote LEGACY remote 2 Press the AUX2 key again on the CAB-1, CAB-1L, or CAB-2 controller to toggle the Magnet OFF. After the magnet is turned OFF it cannot be turned back on until it has been off for 8 seconds. Cab-1 or Cab-1L remote LEGACY remote 8
9 Operating the Gantry Crane The LEGACY CAB-2 Remote Controller se your CAB-2 Remote Controller to operate your Gantry Crane. U Sets the throttle knob to rotate the cab. Sets the throttle knob to control the roll motion of the cab. Toggles the electromagnet on and off. Rotates the cab and moves the crane back and forth on the gantry track. Raises and lowers hook. Pressing DIR will switch which direction the crane moves on the gantry track based on which direction the throttle knob is rotated. You can operate the hook while the cab is rotating or while the crane is moving. Caution Do not allow the hook to go all the way down and then start to ascend again. If you notice that the hook begins to ascend when it reaches its lowest point, press and hold the BOOST button immediately to avoid reversing the controls. We recommend that you keep a light weight on the hook for optimal performance. The electromagnet will automatically turn off after 60 seconds. You must wait 8 seconds before the electromagnet can be turned on again. 9
10 Operating the Gantry Crane CAB-1 & CAB-1L Remote Controller commands Use your CAB-1 Remote Controller to operate the Gantry Crane. Sets the throttle knob to rotate the cab. Sets the throttle knob to control the roll motion of the crane. Moves the crane back and forth along the gantry track or rotates the cab. You can operate the hook while the cab is rotating or while the crane is moving. Lowers the hook on the crane. Raises the hook on the crane. We recommend that you keep a light weight on the auxiliary hook for optimal performance. Caution Do not allow the hook to go all the way down and then start to ascend again. If you notice that the hook begins to ascend when it reaches its lowest point, press and hold the BOOST button (up arrow) immediately to avoid reversing the controls. Turns on the magnet. The electromagnet will automatically turn off after 60 seconds. You must wait 8 seconds before the electromagnet can be turned on again. 10
11 Maintenance and Service Storing the Gantry Crane When you are ready to store your Gantry Crane, be sure to use the supplied elastic band to keep tension on the hook line. Position the boom manually using the rotating knob at the rear of the crane cab to fit in the foam cavity. Do not try to rotate the cab by hand. The crane cab can only be rotated using a command remote. Always keep light tension on the hooks when handling the Trackside Crane. 11
12 Lionel Limited Warranty Policy & Service his Lionel product, including all mechanical and electrical components, moving parts, motors and structural components, with the exception of LIGHT BULBS, TLED s & TRACTION TIRES are warranted to the original owner-purchaser for a period of one year from the original date of purchase against original defects in materials or workmanship when purchased through a Lionel Authorized Retailer*. This warranty does NOT cover the following: Normal wear and tear Light bulbs or LED s Defects appearing in the course of commercial use Damage resulting from abuse/misuse of the product Transfer of this product by the original owner-purchaser to another person voids this warranty in its entirety. Modification of this product in any way; visually, mechanically or electronically, voids the warranty in its entirety. Any warranted product which is defective in original materials or workmanship and is delivered by the original owner-purchaser (this warranty is nontransferrable) to Lionel LLC or any Lionel Authorized Service Station MUST be accompanied by the original receipt for purchase (or copy) from an Authorized Lionel Retailer*, will at the discretion of Lionel LLC, be repaired or replaced, without charge for parts or labor. In the event the defective product cannot be repaired, and a suitable replacement is not available, Lionel will offer to replace the product with a comparable model (determined by Lionel LLC), if available. In the event a comparable model is not available the customer will be refunded the original purchase price (requires proof of purchase from the Authorized Lionel Retailer* it was originally purchased). Any products on which warranty service is sought must be sent freight or postage prepaid (Lionel will refuse any package when postage is due). Transportation and shipping charges are not covered as part of this warranty. NOTE: Products that require service that do not have a receipt from an LIONEL AUTHORIZED RETAILER* will be required to pay for all parts required to repair the product (labor will not incur a charge) providing the product is not older than 3 years from date of manufacture and is within 1 year from date of purchase. A copy of the original sales receipt is required. In no event shall Lionel LLC be held liable for incidental or consequential damages. ome states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you Sspecific legal rights and you may have other rights which vary from state to state. Instructions for Obtaining Service f service for this Lionel LLC product is required; bring the item, along with your DATED sales receipt and completed warranty information (at the bottom of this Ipage) to the nearest Lionel Authorized Service Station. Your nearest Lionel Service Station can be found by calling LIONEL or by accessing the website at If you prefer to send your Lionel product directly to Lionel, for repair you must FIRST call extension 2 or write to Lionel Customer Service, 6000 Victory Lane, Concord, NC Please have the 6-digit Lionel product number, the date of original purchase, the dealer where the item was purchased and what seems to be the problem. You will receive a return authorization (RA) number to ensure your merchandise will be properly tracked and handled upon receipt at Lionel LLC. Once you have your Return Authorization (RA) number, make sure the item is packed in its original Styrofoam inner container which is placed inside the original outer display box (this will help prevent damage during shipping and handling). This shipment MUST be prepaid and we recommend that it be insured with the carrier of your choice. Please make sure you have followed all of the above instructions carefully before returning any merchandise for service. You may choose to have your product repaired by one of Lionel LLC s Authorized Service Stations after its warranty has expired. A reasonable service fee should be expected once the product warranty has expired. Warranty Information lease complete the information below and keep it, along with your DATED ORIGINAL SALES RECEIPT. You MUST present this form AND your DATED PSALES RECEIPT when requesting warranty service. *A complete listing of Lionel Authorized retailers can be found by calling LIONEL or by visiting our website at Products that are more than 3 years old, from date of manufacture, are not applicable for warranty coverage, even if they have never been sold prior to this date. (Under no circumstance shall any components or labor be provided free of charge.) Name Address Place of Purchase Date of Purchase Product Number 2016 LIONEL L.L.C Performance Dr., CONCORD, NC UNITED STATES OF AMERICA PRINTED IN CHINA
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