SOLAR PRODUCTS MARCH 2018
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1 SOLAR PRODUCTS MARCH 2018
2 INDEX PERIPHERAL VANE BOOSTER PUMP KIT DC SOLAR 4 3 BOREHOLE DC SOLAR PUMPS 6 4 & 6 SOLAR BOREHOLE PUMP RANGE 8 (4ST, 4SD, 6VP) BOREHOLE MOTORS kW - 5.5kW 220V 3 PHASE 4 7.5kW - 380V 3PHASE 6 7.5kW - 37kW 380V 3 PHASE DC-AC INVERTER & MOTOR COMBINATION 10 SOLAR PANEL TECHNICAL DATA 35 SOLAR PANEL INSTALLATION GUIDE 35 PLM-310P-72 SERIES PANEL 36 PLM-250P-60 SERIES PANEL 38 2
3 PERIPHERAL VANE DC SOLAR PUMP 3LSQB2 Material: Pump Casing: Cast Iron Motor body: Aluminium Impeller: Brass Motor: 100% Copper Product Feature: Clean water DC Booster pump Flow: 1-2 m 3 /h DC Brushless Motor Working Conditions: Non-corrosive water Max temperature - 40 c PH MODEL IMPELLER VOLTAGE PUMP POWER SOLAR PANEL REQUIREMENT MAX.FLOW MAX. HEAD MAX. SUCT INLET/ OUTLET WEIGHT (V) (Watt) (WATT) (l/min) (m 3 /h) (m) (m) (inch) (kg) LSQB2/26-24/250 BRASS W 300W X 48V CONNECTION DIAGRAM LSQB2/26-24/ Watt x 48Volt Control Panel 2 x 12v Batteries Regulator v 12v + - Booster Pump Set Regulator Use of the latest charging technologies combined with state of charge determination to enable optimal battery maintenance and module power monitoring for up to 2880 Watt of connected power. A large display informs the user about all operating modes with the aid of symbols. The state of charge is represented, voltage and current is displayed on LCD. System can be connected to two 12v deep cycle batteries (in series = 24v) for night timeuse. This will ensure that you have approx 1 ½ hours continues duty without sunlight. 3
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5 BOREHOLE DC SOLAR PUMPS 3LSS Material: 304 Stainless Steel Casing 100% Copper windings 304 Stainless Steel Shaft Wear resistant rubber stator 304 Stainless Steel Coupling 304 Stainless Steel Pump body 304 Stainless Steel Submersible motor Graphite bearings Product Feature: Compact structure with high efficiency, low noise and pollutant free. Soft start electrical control panel provides protection against under-voltage, over-voltage, over-pumping, overloading and provides waterless automatic recovery. Easy installation, maintenance-free, safe and reliable. DC Brushless Motor: Max Water Submersion Depth : 50m Max Flow: 2m 3 /h Max Head: 110m Application: Suitable for installations in boreholes, wells, rivers, dams and tanks with minimum ID Ø 80mm. Working Conditions: Non-corrosive water with a volume ratio of sand content not exceeding 1% and the particle size not exceeding 0.5mm. Max pumped liquid temperature - 40 C PH capability
6 MODEL MOTOR VOLTAGE (V) POWER (WATT) MAX FLOW (m 3 /h) MAX HEAD (m) OUTLET (INCH) CABLE SIZE BETWEEN INVERTER AND MOTOR 3LSS1.2/60-24/ /4 3 CORE 2.5mm2 3LSS1.2/85-24/ /4 3 CORE 2.5mm2 3LSS2/110-72/ /4 3 CORE 2.5mm2 *Note: For distance between PV Panels and Inverter, do not exceed 3 meters (cable length) when using 2.5mm2 cable. MODEL 3LSS1.2/60-24/ LSS1.2/85-24/ LSS2/110-72/ POWER HEAD (M) SOLAR PANELS kw HP Flow VOLTAGE POWER TOTAL l/min m3/h x V X 300W l/min m3/h x V X 500W l/min m3/h x V X 1000W 3LSS1.2/60-24/250 3LSS1.2/85-24/350LSS1.2 3LSS2/110-72/ Watt x 48Volt 2 x 250 Watt x 24Volt (48V) 4 x 250 Watt x 36Volt (72V) Probe installation guide: Probe Installed in Borehole - Upside Down. Secure the probe to the side of the pump or pipe in a upside down position. This will ensure that pump will switch off in case of low water level in borehole. Probe Installed in Tank - Right Side Up. Hang the probe inside the tank and secure the cable to the tank. Ensure that the probe is hanging verticaly from probe cable entry. This will ensure that the pump switches on in case of low water in tank. 6
7 Solar Borehole pump performance ranges (4 & 6 ) 4ST1 4SD 6VP For detailed information on borehole range, refer to Pump Catalogues (4 & 6 )
8 8 BOREHOLE MOTORS 4 & V 3PHASE MOTORS 220V 3 Phase Power: 0.75 to 5.5 kw Speed: 2850rpm 220V -3 Phase kw HP Amps Voltage: 220V 3 phase Insulation class: B Protection grade: P 68 Highest temperature of Iiquid: 35 o C Maximum solid handling: 40g/m 3 Motor casing: Stainless steel Maximum diameter: Φ 95 mm With sandproof cover/pressure balance membrane/mechanical seal for high performance. Flange and coupling according to NEMA standard. Running 4 380V MOTOR kw HP Length (mm) Amps Three phase power: 7.5kW Speed: 2850rpm Voltage: 380 ~ 415V/50Hz Insulation class: B Protection grade: IP 68 Highest temperature of Iiquid: 35 o C Maximum solid handling: 40g/m 3 Motor casing: Stainless steel Maximum diameter: Φ 95 mm With sandproof cover/pressure balance membrane/mechanical seal for high performance. Flange and coupling according to NEMA standard V WATER FILLED MOTOR Three phase power: kW Winding wire: Polywrapped winding Degree of protection: IP68 Maximum water temperature: 35 C Maximum starts per hour: depending on kw size Allowable voltage variation: +6% - 10% Motor shaft: Stainless steel Stator shell: Stainless steel Maximum immersion depth: Unlimited Mounting: Vertical Motor cable length: 3m 3 Core with separate earthcable Cooling flow: V=0.2 m/s Coolant: Clear water Stator replaceable TYPE MOTOR POWER RUNNING DIMENSIONS MOTOR POWER For detailed information on borehole motors, refer to Motor Catalogues (4 & 6 ) PW L (kw) (HP) (mm) WEIGHT (MOTOR ONLY) S.S. 304 (kg) Cast Iron (kg) WEIGHT (INCL PACKAGING) S.S. 304 (kg) Length (mm) Cast Iron (kg) Weight (kg) 4SD SD SD SD SD TYPE Three Phase 380V~/50HZ MOTOR POWER DIMENSIONS Weight (kg) 4SD
9 DC-AC INVERTER 9
10 VEGA DC~AC INVERTER (220to370V DC ~ 220V 3PHASE AC) is the next level solution for equipping of new or converting of existing boreholes that is capable of delivering flows of 1000L/h to 22000L/h at total pump pressures of 2 to 30bar. The inverter works hand in hand with a 4 220V 3PH motor to accommodate standard NEMA 4 pump couplings for 0.75 to 5.5kW. The reason for the special 3 phase motor voltage is the lowering of the DC input voltage to accommodate smaller PV panel arrays. If, for example your solution requires a 0.75kW motor, you would need at least 750W X 1.3 = 975W or rounded up, 1000W to accommodate all losses and ensure maximum demand for a 6 hour daily cycle. The input voltage requirement from the solar panel array is 220V to 370V DC (If a 380V 3PH motor had been used, the DC input voltage requirement would be 420 to 710V DC +). A simple array of 4 x 250W/72V PV panels would deliver a perfect 1000W and 288V DC. VEGA DC~AC INVERTER (420to720V DC~380V 3PHASE AC) caters for the high flow and pressure end of the market. This inverter supplies power to standard 380V 3PH motors and the pumps in this range are able to deliver 10 to 80m³/h at total pressures of 2 to 45bar. The high DC input voltage requirement is not a limitation, as the PV panel arrays are large enough to accommodate thus. 10
11 SPECIFICATION Output 3AC 380V Maximum input DC voltage 800VDC Recommended DC input voltage range 420~720VDC Recommended input working voltage 540VDC The number of Input port 1 Rated output voltage 3AC 380V Output frequency range 0~600Hz Cooling method Air cooling This controller should be installed with altitude of lower than 1000m. Altitude It will be degraded when the altitude is higher than 1000m. For details, rated output current should be degraded 1% for every 100m Standard CE Output 3AC 220V Maximum input DC voltage 410VDC Recommended DC input voltage range VDC Recommended input working voltage 305VDC The number of Input port 1 Rated output voltage 3AC 220V Output frequency range 0~600Hz Cooling method Air cooling This controller should be installed with altitude of lower than 1000m. Altitude It will be degraded when the altitude is higher than 1000m. For details, rated output current should be degraded 1% for every 100m Standard CE Description of Name Plate 11
12 Selection Guide Output 3AC 380V Model No. Rated Output Rated Input Rated Output Motor Power Power Current Current (kw) Size Output 3AC 380V B503SL D B503SL D B503SL D B503SL E B503SL E B503SL E B503SL F Output 3AC 220V Model No. Rated Output Rated Input Rated Output Motor Power Power Current Current (kw) Size Output 3AC 220V B503SL B B503SL B B503SL B B503SL C B503SL C Parts Descriptions 12
13 External Dimensions Power (kw) Size Installation Installation Space A (mm) B (mm) H (mm) W (mm) D (mm) Installation Installation Dimension External Dimension Hole (mm) B C D E F
14 Wiring 14
15 Power On Sequencing: Disconnect Q2 firstly, and then wait at least 5 minuets until controller discharge (or digital LED and all indicators extinguish ),then close Q1.Otherwise,will cause the damage of controller. Notice: (1) If there is no protection diode connected to the port of input-bus, it is forbidden to close photo voltaic cell switch ( Q1 ) and power grid switch ( Q2 ) at the same time. Otherwise, will cause the damage of solar panels. (2) When need to transform the power supply mode from power frequency tophotovoltaic cell; you only need to turn off Q1 firstly and then close Q2. Main circuit terminal functions are summarized according to the terminal to the terminal symbols in the following table. Wire the terminal correctly for the desired purposes. 15
16 Specifications of breaker, cable: 16
17 3.5 The wiring of water-level automatic control The wiring to prevent pump from anhydrous idling The wiring for floater water-level switch connected by cable The common port,which using floater water-level switch connected by cable,is fed to the terminal COM of B503 SL controller. And then,select NO (Normally Open )and connect to S1 (S1and S2 connected together ). If the NC was connected to S1, the parameter F0.12 should be set as follow: S1=1,S2=1. Remarks: when the actual water-level in the wells is higher than the horizontal line of high water-level, S1 and S2 will be connected to the COM as well as controller automatically will start the pump. On the contrary, if the actual water-level is lower than the horizontal line of low water-level, S1 and S2 will be disconnected from COM as well as controller automatically stop the pump to prevent anhydrous idling The wiring for floater water-level switch connected by rod The floater water-level switch connected by rod is the normally open contact to output and its common wire is connected to the terminal COM of B503SL controller.at the same time,the low level-water wire is connected to the terminal S1 of B503SL controller and the high water-level wire is connected the terminal S2.If the NC was selected,the parameter F0.12 should be set as follow: S1=1,S2=1. 17
18 Remarks: when the actual water-level in the wells is higher than the horizontal line of high water-level, S1 and S2 will be connected to the COM as well as controller automatically start the pump.on the contrary, if the actual water-level is lower than the horizontal line of low water-level, S1 and S2 will be disconnected from COM as well as controller automatically stop the pump to prevent anhydrous idling The wiring for water-level sensors There are three signal leads as given (left image)for detecting water-level. The shortest signal line is 1,which is corresponding to the horizontal line of high water-level,is connected to the terminal S2 of controller. The signal line 2 that is corresponding to the horizontal line of low water- level need to be connected to the terminal S1. The longest line is 3,which is corresponding to the common port is connected to the terminal COM of controller. Remarks : when the actual water-level in the wells is higher than the horizontal line of high water-level S1 and S2 will be connected to the COM as well as controller automatically start the pump. On the contrary, if the actual water-level is lower than the horizontal line of low water-level, S1 and S2 will be disconnected from COM as well as controller automatically stop the pump to prevent anhydrous idling. Notice : if only use one detection signal of water-level in the wells, S1 and S2 must be connected together by conductor The wiring of reservoir The wiring for floater water-level switch connected by cable The common port,which using floater water-level switch connected by cable,,is fed to the terminal COM of B503 SL controller. And then,select NC and connect to S3 ( S3 and S4 connected together ). If the NO was connected to S3, the parameter F0.12 should be set as follow: S3=1,S4=1. 18
19 Remarks: when the actual water-level in the reservoir is lower than the horizontal line of low water-level, S3 and S4 will be disconnected from the COM as well as controller automatically start the pump.on the contrary, if the actual water-level is higher than the horizontal line of high water-level, S3 and S4 will be connected to COM as well as controller automatically stop the pump to prevent water overflow the wiring for floater water-level switch connected by rod The floater water-level switch connected by rod is the normally open contact to output and its common wire is connected to the terminal COM of B503SL controller.at the same time,the low level-water wire is connected to the terminal S3 of B503SL controller and the high water-level wire is connected the terminal S4.If the NC was selected,the parameter F0.12 should be set as follow: S3=1,S4=1. Remarks: when the actual water-level in the reservoir is lower than the horizontal line of low water-level, S3 and S4 will be disconnected from the COM as well as controller automatically start the pump.on the contrary, if the actual water-level is higher than the horizontal line of high water-level, S3 and S4 will be connected to COM as well as controller automatically stop the pump to prevent water overflow the wiring for water-level sensors There are three signal leads as given (left image)for detecting water-level. The shortest signal line is 1,which is corresponding to the horizontal line of high water-level,is connected to the terminal S4 of controller. The signal line 2 that is corresponding to the horizontal line of low waterlevel need to be connected to the terminal S3. The longest line is 3,which is corresponding to the common port is connected to the terminal COM of controller. Remarks : when the actual water-level in the reservoir is lower than the horizontal line of low water-level S3 and S4 will be disconnected from the COM as well as controller automatically start the pump.on the contrary, if the actual water-level is higher than the horizontal line of high water-level, S3 and S4 will be connected to COM as well as controller automatically stop the pump to prevent water overflow. 19
20 3.5.3 the wiring for floater water-level switch mounted on a side The floater water-level switch mounted on a side is the normally open contact to output and its common wire is connected to the terminal COM of B503SL controller.at the same time,the low level-water wire is connected to the terminal S3 of B503SL controller and the high water-level wire is connected the terminal S4.If the NC was selected,the parameter F0.12 should be set as follow: S3=1,S4=1. Remarks: when the actual water-level in the reservoir is lower than the horizontal line of low water-level, S3 and S4 will be disconnected from the COM as well as controller automatically start the pump. On the contrary, if the actual water-level is higher than the horizontal line of high water-level, S3 and S4 will be connected to COM as well as controller automatically stop the pump to prevent water overflow. Notice: 1. If only use one detection signal of water-level in the reservoir, S3 and S4 must be connected together by conductor. 2. It is required to modify the wiring of floater switch s NC or NO according to the parameter setting (F0.12) 20
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29 7.2 Common Faults and Solutions Controller may have following faults or malfunctions during operation, please refer to the following solutions No display after power on: > Inspect whether the voltage of power supply is the same as the controller rated voltage or not with multi-meter. If the power supply has problem, inspect and solve it. > Check the CHARGE light. If the light is off, Please ask for support. If the light is on, the fault may be lies in the switching power supply. Please ask for support Power supply air switch trips off when power on: > Inspect whether the input power supply is grounded or short circuit. Please solve the problem Motor doesn t move after controller running: > Inspect if there is balanced three-phase output among U, V, W. If yes, then motor could be damaged, or mechanically locked. Please solve it. > If the output is unbalanced or lost, the controller drive board or the output module may be damaged, ask for support Controller displays normally when power on, but switch at the input side trips when running: > Inspect whether the output side of controller is short circuit. If yes, ask for support. > Inspect whether ground fault exists. If yes, solve it. > If trip happens occasionally and the distance between motor and controller is too far, it is recom mended to install output AC reactor. 29
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31 8.2 Periodic Maintenance Customer should check the drive every 3 months or 6 months according to the actual environment Check whether the screws of control terminals are loose. If so, tighten them with a screwdriver; Check whether the main circuit terminals are properly connected; whether the mains cables are over heated; Check whether the power cables and control cables are damaged, check especially for any wear on the cable tube; Check whether the insulating tapes around the cable lugs are stripped; Clean the dust on PCBs and air ducts with a vacuum cleaner; For drives that have been stored for a long time, it must be powered on every 2 years. When supplying AC power to the drive, use a voltage regulator to raise the input voltage to rated input voltage gradually. The drive should be powered for 5 hours without load Before performing insulation tests, all main circuit input/output terminals should be short-circuited with conductors. Then proceed insulation test to the ground. Insulation test of single main circuit terminal to ground is forbidden; otherwise the drive might be damaged. Please use a 500V Mega-Ohm-Meter Before the insulation test of the motor, disconnect the motor from the drive to avoid damaging it. 31
32 8.3 Replacement of wearing parts Fans and electrolytic capacitors are wearing part, please make periodic replacement to ensure long term, safety and failure-free operation. The replacement periods are as follows: > Fan: Must be replaced when using up to 20,000 hours; > Electrolytic Capacitor: Must be replaced when using up to 30,000~40, 000 hours. 8.4 Warranty For B503SLseries controller,our company provides 12 months warranty after the date of leave factory. *Tips: In fact, the application of the product is closely associated with solar sell and environment.only you correctly preset the parameters of solar cell and additional use of the parameters( F0.02 and F0.04 ) the highest utilization efficiency can be achieved. 1.Firstly,according to the solar sell panel to preset the parameters F0.05 and F0.06. If you don t want to use the terminals S1~S4, S1 and S2 must be connected to COM, otherwise it does not work normally. 2. Secondary, presetting the lower frequency limit F0.02 of ensuring that the pump can work in this frequency. 3. After having the lower frequency limit,you need to appropriately regulation the start-up voltage.under the normal condition of sun light,if it starts and stops frequently,you should properly increase the start -up voltage,of course,you also can properly reduce the value of the lower frequency limit According to the environment as well as in combination with proper these two parameters can use solar energy more efficiency. 32
33 Solar Panel Installation Guide It is recommended to install your solar panel to face North. This ensures the longest duration of sunlight exposure. Below is a guide line to determine the best angle for you panel. The angle recommendation for various thermal regions are indicated and measured against the horizontal axis. The lowest gradient is for winter installations. The highest is summer. For remote installations, the midway point is recommended. Northern South Africa installation SUMMER Southern South Africa installation SUMMER ALL YEAR AVERAGE ALL YEAR AVERAGE WINTER WINTER
34 PLM - 250P - 60 SERIES POLYCRYSTALLINE SILICON SOLAR MODULE 16.6% % Cell Efficiency Performance High output and efficiency even under low light conditions. 12 years Product Warranty Versatility Salt mist corrosion tested, perfect for harsh climatic conditions % Power Tolerance Power warranty 25 YEARS 12 YEARS 12 YEARS 80% Power Output Warranty 90% Power Output Warranty Material & Workmanship Warranty Reliablility Durable and reliable solar panels due to stringent quality control measure, testing and strict selection of raw materials and components. PID free (TUV certified). Design and Innovation We are committed to innovation and constantly working to provide the next breakthrough in solar technology: the new ALL Black panel is an example of this commitment.
35 POLYCRYSTALLINE, 60- CELL SERIES ELECTRICAL PERFORMANCE MODULE TYPE PKLM-250P-60 POWER OUTPUT Pmax W 250 POWER OUTPUT TOLERANCES ΔPmax % 0-3 VOLTAGE AT Pmax Vmpp V CURRENT AT Pmax Lmpp A 7.88 OPEN-CIRCUIT VOLTAGE Vac V SHORT-CIRCUIT CURRENT Lsc A 8.52 STC: 1000W/m 2 irradiance, 25 C cell temperature, AM 1.5g spectrum according to EN THERMAL CHARACTERISTICS NOMINAL OPERATING CELL TEMPERATURE NOCT C 45 + /-2 TEMPERATURE COEFFICIENT OF Pmax γ % / C TEMPERATURE COEFFICIENT OF Voc βvoc % / C TEMPERATURE COEFFICIENT OF Isc αlsc % / C 0.06 TEMPERATURE COEFFICIENT OF Vmpp βvmpp % / C OPERATING CONDITIONS MAX. SYSTEM VOLTAGE 1000VDC LIMITING REVERSE CURRENT 15A OPERATING TEMPERATURE RAENGE -40 C TO 85 C MAX. STATIC LOAD FRONT (e.g. snow) 5400Pa MAX. STATIC LOAD BACK (e.g. wind) 2400Pa MAX. HAILSTONE IMPACT (diameter / verlocity) 25mm / 23m/s MECHANICAL CHARACTERISTICS FRONT COVER (material / thickness) BACKSHEET (colour) CELL (quantity / material / dimensions) FRAME (material / colour) JUNCTION BOX (protection degree) CABLES & PLUG CONNECTORS MODULE DIMENSIONS (L/B/H) MODULE WEIGHT LOW-IRON TEMPERED GLASS 3.2mm WHITE/BLACK 60 / POLYCRYSTALLINE SILICON / 156 x 156mm ANODIZED ALUMINUM ALLOY / SILVER IP65 900mm / 4mm 2 & MC4 compatible / IP mm x 992mm x 40mm 18.1 kg 35
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