ISOCLEAN Proof of Performance: ACME CEMENT USA ACME CEMENT CO. Rocky Mountain Industrial Solutions
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- Dustin James
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1 ACME CEMENT CO
2 Page 1 OVERVIEW Rocky Mountain Industrial Solutions as subcontractor for Rocky Mountain Industrial Services (similar name but 2 separate and unrelated companies) has successfully completed the hot oil flushing, oil filtering and reservoir cleaning of critical equipment in Acme s cement plant nearing completion in The Southwest. The scope of our work consisted of reservoir, oil line, and piping inspection and cleaning and cleaning of fill oil. Following inspection, installation of necessary by passes to allow systems flushing were installed. Systems were then flushed with a low viscosity non additive flushing oil at temperatures of 15 F and at adequate Reynolds numbers to produce turbulent flow throughout the system. After reservoirs and piping were thoroughly cleaned, system oil was then circulated through the vacuum dehydrator assuring that the appropriate cleanliness level and dryness for each lubricating, hydraulic and gear lubricant were met. The clean oil was then filled into the clean system reservoirs. In some cases, reservoirs had been prematurely filled with the lubricating, hydraulic or gear oil which necessitated the use of this system oil as the flushing medium. In other cases, the draining of the system and subsequent flush using hot flushing oil was necessary. Both of these scenarios added to the time required to achieve the desired level of cleanliness of the oils and systems. Samples of flushing oils and finish lubricating oils were checked by inline particle counter and collected for microscopic analysis to ascertain cleanliness levels. Samples of the installed lubricating, hydraulic or gear oil were sent to an independent laboratory for confirmation. This reports depicts the work performed in each mill and documents the results. This report also documents incidents of gross contamination as they were encountered.
3 Page 2 RAW MILL ROLLER LUBE SYSTEM FLUSH RAW MILL X-4 ROLLER FLUSH NOV. 2, 27 42GPM ISO HOURS 4µ 6µ 14µ 42 GPM OIL TEMP 15 F RAW MILL X-5 ROLLER FLUSH NOV 2, GPM ISO HOURS 4µ 6µ 14µ
4 Page 3 RAW MILL ROLLER LUBE SYSTEM FLUSH RAW MILL X-2 ROLLER FLUSH NOV 5, 27 41GOM ISO HOURS 4µ 6µ 14µ 41 GPM OIL TEMP 15 F RAW MILL X-3 ROLLER FLUSH NOV 5, GPM ISO HOURS 4µ 6µ 14µ
5 Page 4 RAW MILL ROLLER LUBE SHC 639 ISO 1 RAW MILL ROLLER LUBE SHC 639 ISO 1 NOV 6, 27 ISO HOURS 4µ 6µ 14µ On November 2nd & 5th, 27 the Raw Mill Roller Lube Systems (4) were flushed and Raw Mill Roller Lube reservoirs were cleaned. (See pages 6 & 17) On November 6th, 27 the Raw Mill Roller Lubricant (Mobil SHC 639 ISO 1) was processed through the VDOPS unit for 4+ hours. The in line particle counter and subsequent laboratory analysis confirmed Cleanliness level of 18/17/14 to (See page 5)
6 Page 5 RAW MILLROLLER LUBE SHC 639 ISO 1
7 Page 6 RAW MILL ROLLER LUBE OIL BEFORE PROCESSING X-2 ROLLER LUBE OILSYSTEM AFTER FLUSH X-3 ROLLER LUBE OIL SYSTEM AFTER FLUSH X-4 ROLLER LUBE OIL SYSTEM AFTER FLUSH X-5 ROLLER LUBE OIL SYSTEM AFTER FLUSH
8 Page 7 RAW MILL HYDRAULIC FLUSH RAW MILL HYDRAULIC SYSTEM FLUSH NOV 8, GPM 25 ISO HOURS 4µ 6µ 14µ 5 GALLONS OF WATER WAS REMOVED FROM SYSTEM
9 Page 8 RAW MILL HYDRAULIC OIL MOBIL DTE 25 ISO 46 RAW MILLHYDRAULIC MOBIL DTE 25 ISO 46 TOTE 1 NOV 8, HOURS 4µ 6µ 14µ On November 8th, 27 hydraulic oil (DTE25) was processed through the VDOPS unit. Laboratory analysis confirms ISO cleanliness codes of: Tote 1-17/15/11 Tote 2-16/15/11 (See pages 5,6 & 12) RAW MILLHYDRAULIC MOBIL DTE 25 ISO 46 TOTE 2 NOV 8, HOURS 4µ 6µ 14µ
10 Page 9 RAW MILL HYDRAULIC OIL CLEANLINESS TARGET 18/16/13 RAW MILL HYDRAULIC OIL AFTER PROCESSING TOTE 1 ISO 17/15/11 RAW MILL HYDRAULIC OIL AFTER PROCESSING TOTE 2 ISO 16/15/11
11 Page 1 RAW MILL HYDRAULIC LUBE TOTE 1
12 Page 11 RAW MILL HYDRAULIC LUBE TOTE 2
13 Page 12 RAW MILL GEAR REDUCER FLUSH RAW MILL GEAR REDUCER FLUSH NOV 1, GPM ISO HOURS 4µ 6µ 14µ 4 & 1/2 GALLONS OF WATER REMOVED FROM SYSTEM
14 Page 13 RAW MILL GEAR REDUCER ISO 32 GEAR LUBRICANT RAW MILL REDUCER ISO 32 TOTE 1 NOV 11, HOURS µ 6µ 14µ ISO CLEANLINESS 16/13/9 (S EE PAGE 13 & 15) RAW MILL REDUCER ISO 32 TOTE 2 NOV 11, HOURS 4µ 6µ 14µ ISO CLEANLINESS 16/14/1 (S EE PAGE 14 & 15)
15 Page 14 RAW MILL GEAR REDUCER ISO 32 GEAR LUBRICANT TOTE 1
16 Page 15 RAW MILL GEAR REDUCER ISO 32 GEAR LUBRICANT TOTE 2
17 Page 16 RAW MILL GEAR REDUCER ISO 32 GEAR LUBRICANT TOTE 1-ISO CLEANLINESS 16/13/9 TOTE 2- ISO CLEANLINESS 16/14/1
18 Page 17 RAW MILL ROLLER LUBE ISO 1 THIS IS FILTER RESULTS OF SECOND BATCH OF RAW MILL ROLLER LUBE OIL. INITIAL FILL REQUIREMENTS WERE UNDERESTIMATED REQUIRING THE ORDERING AND RE-FILTERING OF THE LUBRICANT. RAW MILL ROLLER LUBE 2ND FILTERING OFMAKE UP OIL ISO HOURS 4µ 6µ 14µ ISO CLEANLINESS 16/15/12
19 Page 18 RAW MILL CONTAMINATION ROLLER LUBE RESERVOIR 1 OF 4 PARICULATE CONTAMINATION REMOVED FROM ROLLER LUBE SYSTEM OIL & WATER CONTAMINATION FROM ROLLER LUBE RESERVOIR CONTAMINATED RESERVOIR BEFORE CLEANING 1 OF 4 CONTAMINATED RESERVOIR AFTER CLEANING 1 OF 4
20 Page 19 RAW MILL CONTAMINATION TRASH FLUSHED FROM RAW MILL HYDYAULIC SYSTEM NOTE EVIDENCE OF RUSTED BUNGS SUG- GESTING DRUMS WERE STORED OUTSIDE AND COLLECTED WATER. ALL DRUMS WERE IN THIS CONDITION. PACKGE DATE ON DRUMS IS 1997 MEANING THIS PRODUCT STOOD IN STORAGE FOR ABOUT 1 YEARS
21 Page 2 HRB & COOLER LUBE TOTES 1,2 & 3 HRB SYSTEM 1 TOTE NOV 1, ISO CLEANLINESS 16/15/ HOURS 4µ 6µ 14µ HRB SYSTEM 1 TOTE 2 NOV 1, 27 ISO CLEANLINESS 13/12/ HOURS 4µ 6µ 14µ HRB SYSTEM TOTE 3 NOV 1, ISO CLEANLINESS 14/12/ HOURS 4µ 6µ 14µ
22 Page 21 HRB & COOLER LUBE TOTES 1,2 & 3 HRB & COOLER LUBE TOTE 1 HRB & COOLER LUBE TOTE 2 HRB & COOLER LUBE TOTE 3
23 Page 22 HRB & COOLER LUBE DTE 25 TOTE 1
24 Page 23 HRB & COOLER LUBE DTE 25 TOTE 2
25 Page 24 HRB & COOLER LUBE DTE 25 TOTE 3
26 Page 25 COOLER LUBE SYSTEM FLUSH TOTE1
27 Page 26 COOLER LUBE SYSTEM FLUSH TOTE 2
28 Page 27 COOLER LUBE SYSTEM FLUSH COOLER FLUSH NOV 13, GPM 9&1/2 HOURS ISO HOURS 4µ 6µ 14µ
29 Page 28 HRB FLUSH 3 SYSTEMS HRB FLUSH SECTION 1 NOV 1, HOURS 4µ 6µ 14µ HRB FLUSH SECTION 2 NOV 1, HOURS 4µ 6µ 14µ HRB FLUSH SECTION 3 NOV 1, HOURS 4µ 6µ 14µ 9 Prior to system flush, system piping was checked and found to have missing or loose connections which would have resulted in large scale oil leaks. These missing or loose connections were repaired by Rocky Mountain Industrial Solutions prior to flushing. The flush of the HRB system was originally set up to flush the entire system in one flushing. After necessary connections and bypasses were made flushing began but had to shut down almost immediately due to spike in system pressure. After several attempts, is became apparent that total system flush could not be accomplished due to blockages in system piping. Each of 3 sections were isolated and each section was flushed individually. The system piping of each section was found to be plugged with extraneous material which was dislodged by increasing pressure and flow during the flush. A representative sample of this material is d e p i c te d on page 29. The I S O c l e a n l i - ness level of the flush oil is shown on the graphs on the left.
30 Page 29 TRASH FLUSHED FROM HRB SYSTEM 3-SECTIONS
31 Page 3 COAL MILL HYDRAULIC FLUSH COAL MILL HYDRAULIC FLUSH NOV 16, ISO HOURS 4µ 6µ 14µ FLUSH OIL ISO 16/16/13
32 Page 31 COAL MILL HYDRAULIC FINISH OIL ISO 46
33 Page 32 COAL MILL HYDRAULIC FINISH OIL ISO 46 COAL MILL HYDRAULIC PATCH TEST ISO 15/13/12
34 Page 33 COAL MILL HYDRAULIC FINISH OIL ISO 46 COAL MILL HYDRAULIC FINISH OIL ISO 46 NOV 16, 27 3 ISO HOURS 4µ 6µ 14µ
35 Page 34 COAL MILL REDUCER FINISH OIL COAL MILL REDUCER OIL PATCH TEST ISO 17/15/12
36 Page 35 COAL MILL REDUCER FINISH OIL ISO 32
37 Page 36 COAL MILL REDUCER FINISH OIL COAL MILL REDUCER FINISH OIL ISO 32 NOV 2, ISO HOURS 4µ 6µ 14µ
38 Page 37 COAL MILL REDUCER FLUSH # 1 COAL MILL REDUCER FLUSH 1 USING INSTALLED ISO 32 GEAR LUBRICANT NOV 19, ISO HOURS 4µ 6µ 14µ The Coal Mill Reducer reservoir was filled with ISO 32 gear oil by TIC prior to cleaning of the oil or cleaning and flushing of the gear box. This re sulted in 6 hours of worthless circulation through the vacuum dehydrator before this action was halted. As the above graph show s, the gearbox and subsequently the oil was full of contaminants. ISO 32 oil in a system such as this cannot generate sufficient turbulence to provide a good flush. After 6 hours, this oil was drained and disposed of and this reducer was properly flushed with hot low viscosity flushing oil. This system contained gross contamination that was eventually flushed out. The contamination is shown in the pictures on pages 38 & 39. If this system was not drained and flushed and lube oil replaced, catastrophic damage to the reducer may have occurred.
39 Page 38 COAL MILL REDUCER GROSS CONTAMINATION THIS MATERIAL WAS CAUGHT IN A 25µ MES H BAG FILTER. S MALLER PARTICLES CLOGGED THE MAIN 5µ MICROGLASS FILTER
40 Page 39 COAL MILL REDUCER GROSS CONTAMINATION LARGE S IZE SOLID PARTICULATE REMOVED FROM COAL MILL RES ERVOIR DURING HOT OIL FLUS H.
41 Page 4 COAL MILL REDUCER FLUSH # 2 COAL MILL REDUCER FLUSH 7 GPM NOV 2, ISO HOURS 4µ 6µ 14µ
42 Page 41 FINISH MILL HYDYAULIC LINES FLUSH & WATER REMOVAL FINISH MILL HYDRAULIC LINES FLUSH & WATER REMOVAL 15 GPM NOV ISO HOURS 4µ 6µ 14µ
43 Page 42 FINISH MILL HYDRAULIC TOTE 1 FINISH MILL HYDRAULIC OIL TOTE -1 NOV 26, ISO HOURS 4µ 6µ 14µ
44 Page 43 FINISH MILL HYDRAULICTOTE 1
45 Page 44 FINISH MILL HYDRAULIC TOTE 2 FINISH MILL HYDRAULIC OIL TOTE -2 NOV 26, 27 ISO µ HOURS 6µ 14µ
46 Page 45 FINISH MILL HYDRAULICTOTE 2
47 Page 46 FINISH MILL HYDRAULIC TOTE 1 & 2 FINISH MILL HYDRAULIC OIL TOTE 1 FINISH MILL HYDRAULIC OIL TOTE 2
48 Page 47 FINISH MILL REDUCER LUBE TOTE 1 OF 4 FINISH MILL REDUCER LUBE TOTE -1 NOV 27, ISO HOURS 4µ 6µ 14µ
49 Page 48 FINISH MILL REDUCER LUBE TOTE 1 OF 4
50 Page 49 FINISH MILL REDUCER LUBE TOTE 2 OF 4 FINISH MILL REDUCER LUBE TOTE -2 NOV 27, 27 3 ISO HOURS 4µ 6µ 14µ
51 Page 5 FINISH MILL REDUCER LUBE TOTE 2 OF 4
52 Page 51 FINISH MILL REDUCER LUBE TOTE 3 OF 4 FINISH MILL REDUCER LUBE TOTE - 3 NOV 27, 27 3 ISO HOURS 4µ 6µ 14µ
53 Page 52 FINISH MILL REDUCER LUBE TOTE 3 OF 4
54 Page 53 FINISH MILL REDUCER LUBE TOTE 4 OF 4 FINISH MILL REDUCER LUBE TOTE - 4 NOV 27, ISO HOURS 4µ 6µ 14µ
55 Page 54 FINISH MILL REDUCER LUBE TOTE 4 OF 4
56 Page 55 FINISH MILL LUBE SYSTEM 8 FLUSH FINISH MILL LUBE SYSTEM 8 " FLUSH 5+ GPM NOV 28, ISO HOURS 4µ 6µ 14µ
57 Page 56 FINISH MILL REDUCER FLUSH FINISH MILL REDUCER FLUSH NOV 28, ISO HOURS 4µ 6µ 14µ
58 Page 57 FINISH MILL LUBE OIL FLUSH 4 LINES FINISH MILL LUBE OIL FLUSH 4 " GMP NOV 29, 27 ISO HOURS 4µ 6µ 14µ
59 Page 58 COAL MILL LUBE PIPE FLUSH COAL MILL LUBE PIPE FLUSH NOV 3, ISO HOURS 4µ 6µ 14µ
60 Page 59 RECOMMENDATIONS GEAR BOX FLUSHING NOTE: FLENDER S S ERVICE REPRES ENTATIVE S TEFAN KLEIN-BŐS ING RECOMMENDED THAT REDUC ER OIL SAMPLES BE TAKEN EVER Y 6 MONTHS TO CHECK ISO CLEANLINESS LEVEL, MOIS TURE CONTENT. IF NEC ESSARY, LUBRICANT CLEANING AND DEWATERING S HOULD BE CONDUCTED.
61 Page 6 RECOMMENDATIONS FILTER NEW OIL BEFORE ADDING Just because a drum is sealed doesn't mean the oil it contains is free of abrasives. There is a common misconception that new equals clean. There is no guarantee of this. The base oil, blending, packaging and logistic processes can all lead to contaminant ingress. Likewise, drums are never perfectly clean, particularly if they are reconditioned steel drums. New plastic containers are generally the cleanest followed by new steel drums. A good rule of thumb is that it cost 1 times as much to remove a gram of abrasive particle once it has entered your system than it does to exclude it in the first place. It can cost 1 to 1, times that figure, or more, to leave the gram of abrasive contaminants in the system, depending on mechanical design, machine criticality, contaminant abrasively, etc. Filtering new oil is among your cheapest options for improving the mechanical reliability of bearings, gearing, hydraulic, systems, engines, etc. OIL SAMPLING OF CRITICAL EQUIPMENT Knowing the condition of your lubricants is essential to keeping manufacturing plants running smoothly. This can be accomplished through a thorough oil analysis program that tracks multiple critical wear-related characteristics of oil in service by comparing the results with previous reports and noting the trends. Such a program helps identify contamination, lubricant degradation, abnormal machine wear and problems with sampling. It also can transform a lubrication program from timebased to condition-based, eliminating unnecessary changes. Total acid number This measures the amount of oxidation that the fluid has undergone since startup. It is a useful measure of the performance of a lubricant, and a good predictor for when it should be replaced. As lubricant fluid is used and exposed to the air, its oxidation level increases, decreasing the effectiveness of the lubricant. A total acid number that is significantly higher than its initial value is a key warning sign of lubrication problems.
62 Page 61 RECOMMENDATIONS Particle Count- Equally important is a system s particle count. This provides information about the cleanliness of the system and performance of the filtration system. Dirt and other impurities accumulate in the lubricant, decreasing its effectiveness. A properly functioning filtration system can extend the life of this measure, but if the particle count increases significantly from its initial values, this is an indication that the lubricant should be replaced. Water Water is a major enemy of lubricants. Especially in moist environments, where the lubricant is exposed to open water or steam, the water content of a lubricant can significantly impact performance. Different lubricants have varying tolerances for water content. For example, a polyalkylene glycol has higher water limits than a polyalphaolefin product. Each lubricant has its own guidelines on acceptable parts-per-million (ppm) water levels. These can be obtained from your lubricant supplier. Regardless of the lubricant you use, water content that exceeds acceptable levels is a serious warning sign of impending lubricant failure. Metals Metals analysis can reveal information about the wear in your system and the performance of certain additives. Metals are found in lubricants both as a result of additives in the fluid and as a result of wear, depending on the type of lubricant and the configuration of your system. The typical oil sample test targets common engine metals such as copper, aluminum, and iron in order to provide a measure of the amount of metal ingested by the lubricant. As with water content, different lubricants have varying tolerances for metal content. Again, plant managers should consult with their lubricant supplier to best predict when metal analysis results indicate the need for lubricant change. IF DRUMS ARE STORED OUTSIDE It is always better to store drums inside but if drums are stored outdoors for extended periods the should have drum covers. Prior to placing the drum cover on the drum, mark where the bung is on the side of drum. Ninety degrees to the bung, lay a wicking device (such as a strand from an industrial mop) over the chime so that half is on top edge of drum and half is hanging outside of the drum. Install drum cover as normal. If possible, set the back edge of the drum on a 1x2 board or equivalent to create a slope so that any condensation forming inside of the drum cover can be directed downward toward the wick and out to the ground. Note: Wick, if placed 9 degrees to the bung, will be 18 degrees from board or on downside of slope.
63 Page 62 RECOMMENDATIONS USE DESICCANT BREATHERS All gearboxes, reservoirs and storage tanks are designed to breathe and have a certain amount of head space to accommodate the air pressure differential between the equipment housing and surrounding atmosphere. This breathing over time will introduce particulate matter and water into the oil. Particulate and water contamination are the leading causes of lubricant related equipment failure. Proactive exclusion of these contaminants is crucial to reliable system performance. Incorporating ISOCLEAN Solutions Desiccant Breathers into your lubricant program is the solution. ISOCLEAN Desiccant Breathers are better than traditional breather caps since most breather caps are rated at 4 microns and small particles (3-2microns are often the most damaging. Traditional breather caps offer no protection against the ingression of water and water vapors. ISOCLEAN Desiccant Breathers as part of a reliability centered maintenance plan, can help extend equipment life exponentially. ISOCLEAN Desiccant Breathers use a unique, multi-tiered filtration process to prohibit the entry of water and particulate contamination (b = 2) into lubrication systems. ISOCLEAN Desiccant Breathers are filled with a hygroscopic agent (water adsorbing) that traps and adsorbs moisture contained in the air entering the filter. They are filler/breather caps, and a visual color indicator clearly shows when the unit needs to be changed-out. ISO CLEAN DESICCANT BREATHERS ARE AVAILABLE THROUGH ROCKY MOUNTAIN INDUSTRIAL SOLUTIONS APPLICATIONS INCLUDE Gearboxes Lubricant reservoirs Mobil and ground support equipment Paper machines Hydraulic systems Bulk storage tanks, totes, drums Transformers and turbines Other vented fluid systems
64 Page 63 RECOMMENDATIONS USE AUTOMATIC GREASE LUBRICATORS (EM) We strongly recommend the use of ElectroMechanical Grease Lubricators (EM). Automatic lubricators take much of the worry out of one facet of preventive maintenance. Often, the name of the game in manufacturing productivity is preventive maintenance; that is, carrying out economical maintenance now to prevent equipment breakdowns before they occur. Considering that nearly 9 percent of bearings are lubricated with grease, and 8 percent of bearing failures are lubrication related, a crucial aspect of preventive maintenance is ensuring that bearings are maintained at proper lubrication levels, with adequate grease to help keep out water, dust and other contaminants. Automatic lubrication devices guarantee a lubrication schedule and introduce only fresh lubricant. From a maintenance-engineering standpoint, the benefits of a single-point automatic lubricator include: Guaranteed continuous and controlled lubrication flow. No temperature increase during lubrication. Continued lubrication in dangerous areas while machines operate. No foreign particles in lubrication lines. Lubricated bearings in hard-to-reach, forgotten areas. Longer maintenance intervals. Reduced grease consumption through more efficient lubricant use. Longer operating runs and decreased downtime. Quick return on investment from reduced repair and maintenance cost. An electromechanical lubricator is a reusable, battery-powered, motorized unit with a replaceable lubrication canister. It features adjustable discharge periods and can be turned on and off with a switch. When activated, the motor powers a gear set that turns a threaded spindle to drive a piston that pressurizes the grease to 75 psi. Electromechanical unit performance is temperature-independent and discharge periods are more precise than with the electrochemical units. Automatic and precise grease delivery produces many benefits, the most important of which are extended bearing life and reduced downtime. An electromechanical lubricator can be mounted in any convenient location as far as 12 feet from the bearing.
65 Page 64 EXTENDED LIFE EXPECTANCY BASED ON OIL CLEANLINESS
66 Page 65 EXTENDED LIFE EXPECTANCY BASED ON WATER CONTENT
67 INDEX 1 INDEX 1 OVERVIEW 2 RAW MILL ROLLER LUBE SYSTEM FLUSH 3 RAW MILL ROLLER LUBE SYSTEM FLUSH 4 RAW MILL ROLLER LUBE FILL OIL CLEANING 5 RAW MILL ROLLER LUBE FILL OIL LAB REPORT 6 RAW MILL ROLLER LUBE FILL OIL PATCH TEST 7 RAW MILL HYDRAULIC SYSTEM FLUSH 8 RAW MILL HYDRAULIC FILL OIL CLEAN TOTES 1 & 2 9 RAW MILL HYDRAULIC FILL OIL PATCH TESTS TOTES 1 & 3 1 RAW MILL HYDRAULIC FILL OIL LAB REPORT TOTE 1 11 RAW MILL HYDRAULIC FILL OIL LAB REPORT TOTE 2 12 RAW MILLGEAR REDUCER SYSTEM FLUSH 13 RAW MILLGEAR REDUCER FILL OIL CLEANING TOTES 1 & 2 14 RAW MILLGEAR REDUCER FILL OIL LAB REPORT TOTE 1 15 RAW MILLGEAR REDUCER FILL OIL LAB REPORT TOTE 2 16 RAW MILL REDUCER FILL OIL PATCH TESTS TOTES 1 & 2 17 RAW MILL ROLLER LUBE FILL OIL 2ND BATCH CLEANING 18 RAW MILL CONTAMINATION 19 RAW MILL CONTAMINATION 2 HRB & COOLER FILL LUBE CLEANING TOTES 1,2, & 3 21 HRB & COOLER FILL LUBE PATCH TESTS TOTES 1,2, & 4 22 HRB & COOLER FILL LUBE LAB REPORT TOTE 1 23 HRB & COOLER FILL LUBE LAB REPORT TOTE 2 24 HRB & COOLER FILL LUBE LAB REPORT TOTE 3 25 COOLER LUBE SYSTEM FLUSH LAB REPORT TOTE 1 26 COOLER LUBE SYSTEM FLUSH LAB REPORT TOTE 2 27 COOLER SYSTEM FLUSH 28 HRB SYSTEM FLUSH (3 SECTIONS) 29 TRASH REMOVED FROM HRB & COOLER 3 COAL MILL HYDRAULIC OIL FLUSH 31 COAL MILL HYDRAULIC FILL OIL LAB REPORT 32 COAL MILL HYDRAULIC FILL OIL PATCH TESTS 33 COAL MILL HYDRAULIC FILL OIL CLEANING 34 COAL MILL REDUCER FINISH OIL PATCH TEST 35 COAL MILL REDUCER FINISH OIL LAB REPORT 36 COAL MILL REDUCER FINISH OIL CLEANING 37 COAL MILL REDUCER 1ST FLUSH (PREMATURLY FILLED GEAR BOX)
68 INDEX 2 INDEX 38 COAL MILL REDUCER TRASH FLUSHED DURING HOT OIL FLUSH 39 COAL MILL REDUCER TRASH FLUSHED DURING HOT OIL FLUSH 4 COAL MILL REDUCER 2ND FLUSH (AFTER DRAINING 1ST FILL LUBE) 41 FINISH MILL HYDRAULIC SYSTEM FLUSH AND H2O REMOVAL 42 FINISH MILL HYDRAULIC FINISH OIL CLEANING TOTE 1 43 FINISH MILL HYDRAULIC FINISH OIL LAB REPORT TOTE 1 44 FINISH MILL HYDRAULIC FINISH OIL CLEANING TOTE 2 45 FINISH MILL HYDRAULIC FINISH OIL LAB REPORT TOTE 2 46 FINISH MILL HYDRAULIC FINISH OIL PATCH TESTS TOTES 1 & 2 47 FINISH MILL GEAR REDUCER LUBE CLEANING TOTE 1 48 FINISH MILL GEAR REDUCER FILL LUBE LAB REPORT TOTE 1 49 FINISH MILL GEAR REDUCER LUBE CLEANING TOTE 2 5 FINISH MILL GEAR REDUCER FILL LUBE LAB REPORT TOTE 2 51 FINISH MILL GEAR REDUCER LUBE CLEANING TOTE 3 52 FINISH MILL GEAR REDUCER FILL LUBE LAB REPORT TOTE 3 53 FINISH MILL GEAR REDUCER LUBE CLEANING TOTE 4 54 FINISH MILL GEAR REDUCER FILL LUBE LAB REPORT TOTE 4 55 FINISH MILL LUBE OIL SYSTEM CLEANING FLUSH 8" LINE 56 FINISH MILLREDUCER CLEANING FLUSH 8" LINE 57 FINISH MILLREDUCER CLEANING FLUSH 4" LINE 58 COAL MILL LUBE PIPE FLUSH 59 RECOMMENDATIONS 6 RECOMMENDATIONS 61 RECOMMENDATIONS 62 RECOMMENDATIONS 63 RECOMMENDATIONS 64 EQUIPMENT LIFE EXPECTANCY 65 EQUIPMENT LIFE EXPECTANCY
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