Axial piston variable pump A10VO series 52 and 53

Transcription

1 Axial piston variable pump A10VO series 52 and 53 RE Edition: Replaces: izes 10 to 100 Nominal pressure 250 bar Maximum pressure 315 bar Open circuit A10VO 63DR/53... Features Variable axial piston pump of swashplate design for hydrostatic drives in open circuit. The flow is proportional to the drive speed and the displacement. The flow can be infinitely varied by adjusting the swashplate angle. table storage for long service life High permissible drive speed Favorable power-to-weight ratio compact dimensions ow noise Excellent suction characteristics Electro-hydraulic pressure control Power control Electro-proportional swivel angle control hort response times Contents Ordering code 2 Hydraulic fluids 5 Operating pressure range 7 Technical data 8 DR Pressure control 10 DRG Pressure control remotely operated 11 DRF (DFR) / DR (DFR1) / DRC Pressure and flow control 12 A... Pressure, flow and power control 14 A... Variations 15 ED Electro-hydraulic pressure control 16 ER Electro-hydraulic pressure control 17 EP Electro-proportional control 18 EK Electro-proportional control with controller cut-off 19 EP(K).DF / EP(K).D / EP(K) with pressure and flow control 20 EP.ED / EK.ED with electro-hydraulic pressure control 21 Dimensions, size 10 to Dimensions through drive 54 Overview of attachment options 58 Combination pumps A10VO + A10VO 59 Connector for solenoids 60 Installation instructions 61 Project planning notes 64 afety instructions 64 RE 92703/ , osch Rexroth AG

2 2 A10VO series 52 and 53 Axial piston variable pump Ordering code Ordering code A10V() O / 5x V Axial piston unit ) washplate design, variable, nominal pressure 250 bar, maximum pressure 315 bar A10V A10V Operation mode 02 Pump, open circuit O ize (NG) 03 Geometric displacement, see table of values on page Control devices 04 Pressure control hydraulic DR with flow control hydraulic -T open 3) DFR 2) DRF -T plugged 3) DFR1 with flushing function 2) DR without flushing function DRC electrically overridden (negative control) EF.D. 4) pressure cut-off hydraulic remotely operated DRG electric negative control U = 12 V ED71 U = 24 V ED72 electric positive control U = 12 V ER71 5) U = 24 V ER72 5) Power control with pressure cut-off 36 to 70 bar A6D hydraulic start of control from 10 to 35 bar A5D 71 to 105 bar A7D 106 to 140 bar A8D 141 to 230 bar A9D remotely operated hydraulic start of control see A.D A.DG flow control, -T hydraulic start of control see A.D A.D plugged electrically start of control see A.D overridable A. (negative control) Proportional control electric positive control with pressure control U = 12 V EP1D U = 24 V EP2D with pressure and flow control -T open U = 12 V EP1DF (load sensing) U = 24 V EP2DF with pressure and flow control -T plugged U = 12 V EP1D (load sensing) U = 24 V EP2D with electro-hydraulic pressure U = 12 V EP1ED control U = 24 V EP2ED 1) eries 52 units are delivered as standard with 60 cm 3. Higher values on request 2) eries 53 only with D flange 3) eries 52 only with C flange 4) ee data sheet osch Rexroth AG, RE 92703/ ) The following must be taken into account during project planning: Excessive current levels (I > 1,200 ma with 12 V or I > 600 ma with 24 V) to the ER solenoid can result in undesired increase of pressure which can lead to pump or system damage: - Use I max current limiter solenoids. - An intermediate-plate pressure controller can be used to protect the pump in the event of overflow. An accessory kit with intermediate plate pressure controller can be ordered from osch Rexroth under part number R

3 Axial piston variable pump A10VO series 52 and 53 Ordering code A10V() O / 5x V ) Proportional control electric positive control Pressure and flow control with -T open U = 12 V EK1DF controller cut-off (load sensing) U = 24 V EK2DF Pressure and flow control with -T plugged U = 12 V EK1D controller cut-off (load sensing) U = 24 V EK2D Electro-hydraulic pressure control U = 12 V EK1ED with controller cut-off U = 24 V EK2ED eries 05 eries 5, index )10) eries 5, index )8)9) Direction of rotation 06 View on drive shaft clockwise R counter clockwise ealing material 07 FKM (fluor-caoutchouc) V Drive shaft 08 plined shaft standard shaft ANI 92.1a similar to shaft however for higher input torque R reduced diameter, limited suitability for through drive U similar to shaft U, however for higher torque W Parallel keyed shaft DIN 6885 limited suitability for through drive P Mounting flange 09 IO (IO) 2-hole A IO (AE) 2-hole C 4-hole 11) D Working port 10 AE flange port metric fastening thread rear not for through drive 11 at side, opposite for through drive 12 at side, offset 90 not for through drive; available only for counter-clockwise rotation 13 Metric threaded port rear not for through drive 14 6) Control DR, DFR, DFR1, DRG, ED and ER: delivery with nominal sizes 10, 28, 45, 60 and 85 10) only in series 52 7) Control DR, DRF, DR, DRG, ED and ER: delivery with nominal sizes 18, 63, 72, 85 9) and 100 only in series 53 8) Control EF., A.., EP.. and EK..: delivery with nominal sizes 18 to 100 only in series 53 9) Control DRF and DR: delivery with nominal size 85 only with D flange in series 53 10) Control DFR, DFR1: delivery with nominal size 85 only with C flange in series 52 11) Only available in series 53. For controller designation and series assignment, please refer to positions 04, 05, including footnotes. RE 92703/ , osch Rexroth AG

4 4 A10VO series 52 and 53 Axial piston variable pump Ordering code A10V() O / 5x V Through drive (for attachment options, see page 37) 11 Flange IO Hub for splined shaft 12) Diameter Diameter ) without through drive N (A) 5/8 in 9T 16/32DP K01 3/4 in 11T 16/32DP K () 7/8 in 13T 16/32DP K68 1 in 15T 16/32DP K (C) 1 1/4 in 14T 12/24DP K15 1 1/2 in 17T 12/24DP K (C) 1 1/4 in 14T12/24DP K07 1 1/2 in 17T 12/24DP K24 Connector for solenoids 12 DEUTCH molded connector, 2-pin without suppressor diode (for electric controls) P = Available = On request = Not available Note Note the project planning notes on page 64! Preservation: Up to 12 months as standard Up to 24 months long-term (state in plain text when ordering) 12) According to ANI 92.1a osch Rexroth AG, RE 92703/

5 Axial piston variable pump A10VO series 52 and 53 Hydraulic fluids 5 Hydraulic fluids The A10VO variable pump is designed for operation with HP mineral oil according to DIN Application instructions and requirements for hydraulic fluids should be taken from the following data sheets before the start of project planning: 90220: Hydraulic fluids based on mineral oils and related hydrocarbons 90221: Environmentally acceptable hydraulic fluids Notes on selection of hydraulic fluid The hydraulic fluid should be selected such that the operating viscosity in the operating temperature range is within the optimum range (ν opt : see selection diagram). Note At no point of the component may the temperature be higher than 115 C. The temperature difference specified in the table is to be taken into account when determining the viscosity in the bearing. If the above conditions cannot be maintained due to extreme operating parameters, please contact the responsible member of staff at osch Rexroth. Viscosity and temperature of hydraulic fluids Viscosity Temperature Comment Cold start ν max 1600 mm 2 /s θ t -40 C t 1 min, without load (p 30 bar), n 1000 rpm Permissible temperature difference ΔT 25 K between axial piston unit and hydraulic fluid Warm-up phase ν < 1600 to 400 mm 2 /s θ = -40 C to -25 C Note the detailed information on operation with low temperatures, see data sheet Continuous operation ν = 400 to 10 mm 2 /s This corresponds, for example on the VG 46, to a temperature range of +5 C to +85 C (see selection diagram page 5) θ = -25 C to +110 C measured at port Note the permissible temperature range of the shaft seal (ΔT = approx. 5 K between the bearing/shaft seal and port ) ν opt = 36 to 16 mm 2 /s Range of optimum operating viscosity and efficiency hort-term operation ν min 7 mm 2 /s t < 1 min, p < 0.3 p nom election diagram Maximum permissible viscosity for cold start Range of optimum operating viscosity v opt Optimum efficiency Continuous operation Minimum permissible viscosity for short-term operation Minimum permissible temperature for cold start Warm-up phase VG 22 VG 32 VG 68 VG 46 VG Temperature θ [ C] Viscosity ν [mm 2 /s] RE 92703/ , osch Rexroth AG

6 6 A10VO series 52 and 53 Axial piston variable pump Ordering code Filtration of the fluid The finer the filtration, the better the hydraulic fluid cleanliness level, and the longer the service life of the axial piston unit. A cleanliness level of at least 20/18/15 is to be maintained according to IO At very high hydraulic fluid temperatures (90 C to maximum 115 C), a cleanliness level of at least 19/17/14 according to IO 4406 is necessary. Please contact us if the above classes cannot be observed. osch Rexroth AG, RE 92703/

7 Axial piston variable pump A10VO series 52 and 53 Operating pressure range 7 Operating pressure range Pressure at working port Definition Nominal pressure p nom 250 bar absolute The nominal pressure corresponds to the maximum design pressure. Maximum pressure p max 315 bar absolute The maximum pressure corresponds the maximum operating pressure within the ingle operating period 2.5 s single operating period. The sum of the single operating periods must not exceed Total operating period 300 h the total operating period. Minimum pressure p abs (high pressure side) 10 bar absolute Minimum pressure on the high-pressure side () which is required in order to prevent damage to the axial piston unit. Rate of pressure change R A max bar/s Maximum permissible rate of pressure build-up and pressure reduction during a pressure change over the entire pressure range. Pressure at suction port (Inlet) Minimum pressure tandard 0.8 bar absolute Minimum pressure at suction port (inlet) that is required in order to avoid damage p min to the axial piston unit. The minimum pressure depends on the speed and displacement of the axial piston unit. Maximum pressure p max 5 bar absolute Case drain pressure at port 1, 2 Maximum pressure p max 2 bar absolute Maximum 0.5 bar higher than inlet pressure at port, but not higher than p max. A case drain line to the reservoir is required. Rate of pressure change R A max Pressure definition p nom t ingle operating period Maximum pressure p max t 1 t 2 t n Pressure p p Pressure p Nominal pressure p nom Time t Minimum pressure (high pressure side) Maximum permissible speed (limit speed) Permissible speed by increasing inlet pressure p abs at suction opening or at V g V gmax peed n/nmax Inlet pressure pabs bar Time t Total operating period = t 1 + t t n Note Operating pressure range valid when using hydraulic fluids based on mineral oils. Please contact us for values for other hydraulic fluids Displacement V g /V gmax RE 92703/ , osch Rexroth AG

8 8 A10VO series 52 and 53 Axial piston variable pump Technical data Technical data ize NG ) 63 2) Displacement, geometric, per revolution V g max cm Maximum at V g max n nom min ) rotational speed 3) at V g <V g max n max min perm Flow at n nom and V g max q v l/min at n E = 1500 rpm q ve l/min Power at n nom, V g max and P kw Δp = 250 bar at n E = 1500 rpm P E kw Torque at V g max and T Nm Δp = 250 bar at V g max and T Nm Δp = 100 bar Rotary stiffness c Nm/rad of drive shaft R c Nm/rad U c Nm/rad W c Nm/rad P c Nm/rad Moment of inertia for rotary group J TW kgm Maximum angular acceleration 5) α rad/s² Case volume V Weight without through drive (approx.) m kg Weight with through drive (approx.) Determining the operating characteristics Flow q v = Torque T = Power P = Key V g n η v 1000 [l/min] V g Δp 20 π η mh [Nm] 2 π T n q v Δp = η t [kw] V g = Displacement per revolution [cm 3] Δp = Differential pressure [bar] n = Rotational speed [rpm] η v = Volumetric efficiency η mh = Mechanical-hydraulic efficiency η t = Total efficiency (η t = η v η mh ) Note Theoretical values, without efficiency and tolerances; values rounded. Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in the destruction of the axial piston unit. We recommend testing the loads by means of experiment or calculation / simulation and comparison with the permissible values. Transport and storage θ min 50 C θ opt = +5 C to +20 C 1) Only series 52 2) Only series 53 3) The values are applicable: At absolute pressure p abs = 1 bar at suction port For the optimal viscosity range of ν opt = 36 to 16 mm 2 /s For hydraulic fluid based on mineral oils 4) Please contact us regarding higher speeds 5) The scope of application lies between the minimum necessary and the maximum permissible drive speeds. It applies for external stimuli (e. g. engine 2 to 8 times rotary frequency, cardan shaft twice the rotary frequency). The limiting value is only valid for a single pump. The loading capacity of the connecting parts must be taken into account. osch Rexroth AG, RE 92703/

9 Axial piston variable pump A10VO series 52 and 53 Technical data 9 Permissible radial and axial forces on the drive shaft ize NG / Radial force maximum at a/2 ± F q max N Fq a/2 a/2 a Axial force maximum ± Fax + F ax max N Note The values given are maximum values and do not apply to continuous operation. For drives with radial loading (pinion, V-belt drives), please contact us! Permissible input and through-drive torques ize / Torque at V g max and Δp = 250 bar 1) T max Nm Input torque at drive shaft, maximum 2) T E max Nm Ø in 3/4 3/4 7/ /4 1 1/4 1 1/2 1 1/2 R T E max Nm Ø in 3/4 7/ /4 1 1/4 U T E max Nm Ø in 5/8 5/8 3/4 7/ /4 1 1/4 W T E max Nm Ø in 3/4 7/ /4 1 1/4 P T E max Nm Ø mm Maximum through-drive torque T D max Nm R T D max Nm U T D max Nm W T D max Nm P T D max Nm Distribution of torques T1 T2 TE 1 st pump 2 nd pump T3 TD Torque at 1st pump T 1 Torque at 2nd pump T 2 Torque at 3rd pump T 3 Input torque T E = T 1 + T 2 + T 3 T E < T E max Through-drive torque T D = T 2 + T 3 T D < T D max 1) Without considering efficiency 2) For drive shafts with no radial force RE 92703/ , osch Rexroth AG

10 10 A10VO series 52 and 53 Axial piston variable pump DR Pressure control DR Pressure control The pressure control limits the maximum pressure at the pump outlet within the control range of the variable pump. The variable pump only supplies as much hydraulic fluid as is required by the consumers. If the operating pressure exceeds the pressure setting at the pressure valve, the pump will regulate to a smaller displacement to reduce the control differential. asic position in depressurized state:v g max. etting range 1) for pressure control 35 to 250 bar. tandard is 250 bar. Circuit diagram: DR 1 Characteristic curve DR 250 Operating pressure p [bar] 35 Hysteresis/pressure rise Δp max 2 Controller data NG Pressure increase Δp [bar] Hysteresis and repeatability Δp [bar] maximum 3 q v min Flow q V [l/min] q v max Control fluid consumption l/min maximum approx. 3 Characteristic curve valid for n 1 = 1500 rpm and t fluid = 50 C. 1) In order to prevent damage to the pump and the system, the permissible setting range must not be exceeded. The range of possible settings at the valve is higher. osch Rexroth AG, RE 92703/

11 Axial piston variable pump A10VO series 52 and 53 DRG Pressure control remotely operated 11 DRG Pressure control remotely operated For the remote-controlled pressure control, the target Circuit diagram DRG pressure can be set using a separately arranged pressure relief valve. Pressure control DR see page 10. A pressure relief valve can be externally piped to port for remote setting of pressure below the setting of the DR control valve spool. This relief valve is not included in the delivery contents of the pump. The differential pressure at the DRG control valve is set as standard to 20 bar. This results in a pilot oil flow to the relief valve of approx. 1.5 l/min at port. If another setting is required (range from bar) please state in clear text. As a separate pressure relief valve we can recommend: DDH 6 (hydraulic) to RE or DETR-O 381 with orifice Ø 0.8 mm in P (electric) to 1 RE The max. length of piping should not exceed 2 m. asic position in depressurized state:v g max. etting range 1) for pressure control 20 to 250 bar. tandard is 250 bar. Characteristic curve DRG 250 Operating pressure p [bar] 20 Hysteresis/pressure rise Δp max 2 Controller data NG Pressure increase Δp [bar] Hysteresis Δp [bar] maximum 3 and repeatability Control fluid consumption l/min maximum approx. 4.5 q v min Flow q V [l/min] q v max Characteristic curve valid at n 1 = 1500 rpm and t fluid = 50 C. 1) In order to prevent damage to the pump and the system, the permissible setting range must not be exceeded. The range of possible settings at the valve is higher. RE 92703/ , osch Rexroth AG

12 12 A10VO series 52 and 53 Axial piston variable pump DRF (DFR) / DR (DFR1) / DRC Pressure and flow control DRF (DFR) / DR (DFR1) / DRC Pressure and flow control In addition to the pressure control function (see page 10), a variable orifice (e.g. directional valve) is used to adjust the differential pressure upstream and downstream of the orifice. This is used to control the pump flow. The pump flow is equal to the actual required flow by the consumer, regardless of changing pressure levels. The pressure control overrides the flow control function. asic position in depressurized state:v g max. etting range 1) for pressure control 35 to 250 bar. tandard is 250 bar. Characteristic curve DRF (DFR) / DR (DFR1) / DRC Possible connections at port (not included in the delivery contents) mobile control blocks Data sheets M M UDV mobile control blocks M M DRF (DFR) schematic Plugged at DR (DFR1) / DRC valve 250 Operating pressure p [bar] Hysteresis/pressure rise Δp max q v min Flow q V [l/min] q v max Characteristic curve at variable speed Flow qv [l/min] q V max q V min n 0 peed n [rpm] n max Characteristic curves valid for n 1 = 1500 rpm and t fluid = 50 C. Hysteresis/Pressure increase ΔqV max 2 1 The metering orifice (control block) and the line is not included in the delivery contents. Note The DR (DFR1) and DRC valve versions have no pilot line between and the reservoir. Unloading the -pilot line must be possible in the valve system. ecause of the flushing function sufficient unloading of the flow control in DR (DFR1) control valve -line must also be provided. If the unloading of the line does not have to be guaranteed, the DRC control valve must be used. For further information see page 13 1) In order to prevent damage to the pump and the system, the permissible setting range must not be exceeded. The range of possible settings at the valve is higher. osch Rexroth AG, RE 92703/

13 Axial piston variable pump A10VO series 52 and 53 DRF (DFR) / DR (DFR1) / DRC Pressure and flow control 13 Differential pressure p: tandard setting: 14 to 22 bar. If another setting is required, please state in clear text. Relieving the load on port to the reservoir results in a zero stroke ( standby ) pressure which lies about 1 to 2 bar higher than the differential pressure p). No account is taken of system influences. Controller data DR Pressure control data see page 10. Maximum flow deviation measured at drive speed n = 1500 rpm. NG Flow deviation Hysteresis and repeatability Control fluid consumption Δq vmax [l/min] Δp [bar] maximum 3 l/min maximum approx. 3 to 4.5 (DRF (DFR)) maximum approx. 3 (DR (DFR1) / DRC) RE 92703/ , osch Rexroth AG

14 14 A10VO series 52 and 53 Axial piston variable pump A... Pressure, flow and power control A... Pressure, flow and power control Pressure control equipped as DR(G), see page 10 (11). Equipment of the flow control like DR (DFR1), see page 12. In order to achieve a constant drive torque with varying operating pressures, the swivel angle and with it the volume flow from the axial piston pump is varied so that the product of flow and pressure remains constant. Flow control is possible below the power control curve. When ordering please state the power characteristics to be set ex works in clear text, e.g. 20 kw at 1500 rpm. Control data For technical data of pressure control DR see page 10. For technical data of flow control FR see page 12. Control fluid consumption max. approx. 5.5 l/min Torque T [Nm] for nominal size tart of control Order code 10 to 35 bar A5 36 to A6 71 to A7 106 to A A9 Conversion of the torque values in power [kw] P= T 2 x T x n [kw] (at 1500 rpm) or P= [kw] (rotational speeds, see table on page 8) Characteristic curve A.D 300 Circuit diagram A.D (for further combination options with A.. see page 15) Operating pressure p [bar] A9 A8 A7 A6 A Volume flow q V [%] q V A9 Torque T [Nm] A8 A7 A6 2 0 Volume flow q V [%] 100 A5 1 The metering orifice (control block) and the line is not included in the delivery contents. osch Rexroth AG, RE 92703/

15 Axial piston variable pump A10VO series 52 and 53 A... Variations 15 A... Variations Circuit diagram A.D with pressure cut-off Circuit diagram A. with separate flow control Circuit diagram A.DG with pressure cut-off, remotely operated 2 1 The metering orifice (control block) and the line is not included in the delivery contents The metering orifice (control block) and the line is not included in the delivery contents. RE 92703/ , osch Rexroth AG

16 16 A10VO series 52 and 53 Axial piston variable pump ED Electro-hydraulic pressure control ED Electro-hydraulic pressure control The ED valve is set to a certain pressure by a specified variable solenoid current. When a change is made at the consumer (load pressure), the position of the control piston will shift. This causes an increase or decrease in the pump swivel angle (flow) in order to maintain the electrically set pressure level. The pump thus only delivers as much hydraulic fluid as the consumers can take. The desired pressure level can be set steplessly by varying the solenoid current. As the solenoid current signal drops towards zero, the pressure will be limited to p max by an adjustable hydraulic pressure cut-off (secure fail safe function in case of a loss of power, e.g. for fan drives ). The response time characteristic curve of the ED-control was optimized for the use as a fan drive system. When ordering, specify the type of application in clear text. tatic current-pressure characteristic curve ED (negative characteristic curve measured with pump in zero stroke) Operating pressure p [bar] ED De-activation of control Max. adjustable control pressure Min. adjustable control pressure 0 Amperage I/I 1 max Influence of the pressure setting on standby (maximally energized) tandby [bar] Maximum pressure setting [bar] Circuit diagram ED71/ED72 1 Hysteresis static < 3 bar. Flow-pressure characteristic curve Maximum operating pressure P [bar] (de-energized) 250 etting range 140 q v min Flow q V [l/min] q v max Characteristic curves valid for n 1 = 1500 rpm and t fluid = 50 C. Pilot fluid consumption: 3 to 4.5 l/min. tandby standard setting 23 bar. Other values on request. Hysteresis/pressure rise Δp max < 4 bar 2 Technical data, solenoid ED71 ED72 Voltage 12 V (±20%) 24 V (±20%) Control current tart of control at p min 100 ma 50 ma End of control at p max 1200 ma 600 ma imiting current 1.54 A 0.77 A Nominal resistance (at 20 C) 5.5 Ω 22.7 Ω Dither frequency 100 to 200 Hz 100 to 200 Hz Actuated time 100% 100% Type of protection: see connector version page 60 Operating temperature range at valve -20 C to +115 C osch Rexroth AG, RE 92703/

17 Axial piston variable pump A10VO series 52 and 53 ER Electro-hydraulic pressure control 17 ER Electro-hydraulic pressure control The ER valve is set to a certain pressure by a specified variable solenoid current. When a change is made at the consumer (load pressure), the position of the control piston will shift. This causes an increase or decrease in the pump swivel angle (flow) in order to maintain the electrically set pressure level. The pump thus only delivers as much hydraulic fluid as the consumers can take. The desired pressure level can be set steplessly by varying the solenoid current. As the solenoid current signal drops towards zero, the pressure will be limited to p min (stand by). Observe the project planning notes on page 2. Circuit diagram ER71/ER72 1 tatic current-pressure characteristic curve ER (positive characteristic curve measured with pump in zero stroke) 350 Operating pressure p [bar] Maximum adjustable control pressure Minimum adjustable 50 control pressure Current I/I max 1 Hysteresis static current-pressure characteristic curve < 3 bar. Influence of pressure setting on stand-by ± 2 bar Flow-pressure characteristic curve Maximum operating pressure P [bar] (fully energized) 250 etting range 140 q v min Flow q V [l/min] q v max Hysteresis/pressure rise Δp max < 4 bar 2 Technical data, solenoid ED71 ED72 Voltage 12 V (±20%) 24 V (±20%) Control current tart of control at p min 100 ma 50 ma End of control at p max 1200 ma 600 ma imiting current 1.54 A 0.77 A Nominal resistance (at 20 C) 5.5 Ω 22.7 Ω Dither frequency 100 to 200 Hz 100 to 200 Hz Actuated time 100% 100% Type of protection: see connector version page 60 Operating temperature range at valve -20 C to +115 C Characteristic curves valid for n 1 = 1500 rpm and t fluid = 50 C. Pilot fluid consumption: 3 to 4.5 l/min. tandby standard 14 bar. Other values on request. RE 92703/ , osch Rexroth AG

18 18 A10VO series 52 and 53 Axial piston variable pump EP Electro-proportional control EP Electro-proportional control Electro-proportional control makes a stepless and reproducible setting of the pump displacement possible directly via the swashplate. The control force of the control piston is applied by a proportional solenoid. The control is proportional to the current (for start of control, see table right). In a depressurized state, the pump is swiveled to its initial position (V g max ) by an adjusting spring. If the operating pressure exceeds 14 bar, the pump will swivel from V g max to V g min without control by the solenoid (control current < start of control). With a minimum swivel angle V g min and de-energized EP solenoids, a minimum pressure of 10 bar must be maintained, or alternatively a minimum amount of 5% of the displacement. A PWM signal is used to control the solenoid. Circuit diagram EP.D 1 EP.D: The pressure control regulates the pump displacement back to V g min after the set target pressure has been reached. We recommend the valve with flushing function for the EP.D control variant. Please contact us. A minimum operating pressure of 14 bar is needed for control. The necessary control fluid is taken from the high pressure. Characteristic curve EP1/2 Hysteresis < 5% 2 Technical data, solenoid EP1 EP2 Voltage 12 V (±20%) 24 V (±20%) Control current eginning of control at V g min 400 ma 200 ma End of control at V g max 1200 ma 600 ma imiting current 1.54 A 0.77 A Nominal resistance (at 20 C) 5.5 Ω 22.7 Ω 1400 Dither frequency 100 to 200 Hz 100 to 200 Hz Control current I [ma] Displacement [%] V g min EP1 EP2 V g max Actuated time 100% 100% Type of protection: see connector version page 60 Operating temperature range at valve -20 C to +115 C Note! The spring return at the controller is not a safety device The controller may block in an undefined position due to contamination (contaminated hydraulic fluid, abrasion or residual contamination from system components). The volume flow of the axial piston unit will then no longer follow the commands of the operator. Check whether your application requires that remedial measures be taken on your machine in order to bring the driven consumer into a safe position (e. g. immediate stop) Hysteresis static current-pressure characteristic curve < 3 bar. Influence of pressure setting on stand-by ± 2 bar. osch Rexroth AG, RE 92703/

19 Axial piston variable pump A10VO series 52 and 53 EK Electro-proportional control with controller cut-off 19 EK Electro-proportional control with controller cut-off Variant EK... is based completely on the variant EP... (see page 18). In addition to the electro-proportional control function, a controller cut-off is integrated in the electric characteristic curve. The pump then swivels to V g max if the pilot signal is lost (e.g., cable break) and then if needed works with the DRF settings if necessary (see page 12). The controller cut-off is only intended for short-term use and not for permanent use if the control signal is lost. If the control signal is lost, the pump swivel times will be increased by the EK valve A PWM signal is used to control the solenoid. A minimum operating pressure of 50 bar is needed for electroproportional control with controller cut-off. For lower pressures, a pilot signal of > 500 ma (EK2) or > 1,000 ma (EK1) is required in order to avoid undesired controller cut-off. The necessary control fluid is taken from the high pressure. The V g max position is maintained by the force of the adjusting spring. To overcome the force of this spring, the solenoid must be subjected to excessive current (I res ). We recommend the valve with flushing function for the EK.D control variant. Please contact us. Observe the instructions regarding the project design on page 2 Characteristic curve EK1/2 Hysteresis < 5% Control current I [ma] I min I off I min I off EK1 EK Displacement [%] Hysteresis static current-pressure characteristic curve < 3 bar. Influence of pressure setting on stand-by ± 2 bar. For changes in current, ramp times of > 200 ms must be observed. I res I res Circuit diagram EK.DF 1 2 Technical data, solenoid EK1 EK2 Voltage 12 V (±20%) 24 V (±20%) Control current eginning of control at V g min 400 ma 200 ma End of control at V g max 1200 ma 600 ma imiting current 1.54 A 0.77 A Nominal resistance (at 20 C) 5.5 Ω 22.7 Ω Dither frequency 100 to 200 Hz 100 to 200 Hz Actuated time 100% 100% Type of protection: see connector version page 60 Operating temperature range at valve -20 C to +115 C EK1 EK2 I min [ma] I max [ma] I off [ma] < 300 < 150 I res [ma] > 1200 > 600 Note! The spring return at the controller is not a safety device The controller may block in an undefined position due to contamination (contaminated hydraulic fluid, abrasion or residual contamination from system components). The volume flow of the axial piston unit will then no longer follow the commands of the operator. Check whether your application requires that remedial measures be taken on your machine in order to bring the driven consumer into a safe position (e. g. immediate stop) RE 92703/ , osch Rexroth AG

20 20 A10VO series 52 and 53 Axial piston variable pump EP(K).DF / EP(K).D / EP(K) with pressure and flow control EP(K).DF / EP(K).D / EP(K) with pressure and flow control A hydraulic pressure flow control is superimposed on the electro-proportional control. The pressure control regulates the pump displacement back to V g min after the set target pressure has been reached. This function is super-imposed on the EP or EK control, i.e. the control-current dependent function is executed below the target pressure. etting range from 20 to 250 bar. For the pressure flow control, see page 12. Pressure control has priority over electro-proportional control and flow control. With flow control, the pump flow can be influenced in addition to pressure control. The pump flow is thus equal to the actual amount of hydraulic fluid required by the consumer. This is achieved using the differential pressure at the consumer (e.g. orifice). The EP.D or EK.D version has no connection between and the reservoir (load sensing). Please refer to the notes on page 12. Circuit diagram EP.DF 1 1 Circuit diagram EP.D 2 Circuit diagram EP.D The metering orifice (control block) and the line is not included in the delivery contents. 2 osch Rexroth AG, RE 92703/

21 Axial piston variable pump A10VO series 52 and 53 EP.ED / EK.ED with electro-hydraulic pressure control 21 EP.ED / EK.ED with electro-hydraulic pressure control The ED valve is set to a certain pressure by a specified variable solenoid current. When a change is made at the consumer (load pressure), the position of the control piston will shift. This causes an increase or decrease in the pump swivel angle (flow) in order to maintain the electrically set pressure level. The pump thus only delivers as much hydraulic fluid as the consumers can take. The pressure can be set steplessly by the solenoid current. As the solenoid current signal drops towards zero, the pressure will be limited to p max by an adjustable hydraulic pressure cut-off (negative characteristic curve, e.g. for fan drives ). A PWM signal is used to control the solenoid. For further information and technical data of the solenoids for ED(ER) control please refer to pages 16 to 19. Circuit diagram EK.ED 1 Circuit diagram EP.ED 2 1 The metering orifice (control block) and the line is not included in the delivery contents. 1 2 RE 92703/ , osch Rexroth AG

22 ø A10VO series 52 and 53 Axial piston variable pump Dimensions, size 10 Dimensions, size 10 DR Pressure control; centering flange AE version max. 110 Flange IO ø Y View Y Valve mounting for clockwise rotation View Y Valve mounting for counter-clockwise rotation osch Rexroth AG, RE 92703/

23 ø 11 Axial piston variable pump A10VO series 52 and 53 Dimensions, size Dimensions, size 10 DR Pressure control; centering flange metric version max. 110 Flange IO ø Y View Y Valve mounting for clockwise rotation View Y Valve mounting for counter-clockwise rotation RE 92703/ , osch Rexroth AG

24 24 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 10 Dimensions [mm] plined shaft 3/4 in (AE J744) plined shaft 5/8 in (AE J744) 11T 16/32DP 1) U 9T 16/32DP 1) 2) 4) 1/4-20UNC ø22 Centering 3) R3 15x6.7 DIN ø Parallel keyed shaft DIN 6885 P A6x6x Key width ø Ø22 Centering 3) R3 15x6.7 DIN Ports tandard ize 4) p max abs [bar] 5) tate 8) Working port DIN 3852 M27 2; 16 deep 315 O uction port DIN 3852 M27 2; 16 deep 5 O Drain port DIN ) M16 1.5; 12 deep 2 O 7) 1 Drain port DIN ) M16 1.5; 12 deep 2 7) Drain port DIN ) 9/16-18UNF-2; 10 deep 2 O 7) 1 Drain port DIN ) 9/16-18UNF-2; 10 deep 2 7) with adapter Control pressure DIN 3852 M14 1.5; 12 deep 315 O without adapter Control pressure DIN IO 228 7/16-20UNF-2; 11.5 deep 315 O 1) Involute spline according to ANI 92.1a, 30 pressure angle, flat root, side fit, tolerance class 5 2) Thread according to AME 1.1 3) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw 4) Observe the project planning notes on page 64 concerning the maximum tightening torques. 5) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment and fittings 6) The spot face can be deeper than as specified in the standard. 7) Depending on the installation position, or 1 must be connected (also see installation instructions starting on page 61). 8) O = Must be connected (plugged on delivery) = Plugged (in normal operation) osch Rexroth AG, RE 92703/

25 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, size DRG Pressure control, remotely operated (metric) 1) DFR/DFR1 Pressure, flow control (metric) 1) 131 max max DRG Pressure control, remotely operated (AE) 1) DFR/DFR1 Pressure, flow control (AE) 1) ) Valve mounting for clockwise or counter-clockwise rotation see page 11 and 12 RE 92703/ , osch Rexroth AG

26 26 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 18 Dimensions [mm] Dimensions, size 18 DR Hydraulic pressure controller; Clockwise rotation, series 53 Port plate Flange IO Ø max. 183 View 1) Ø32 Ø Port plate 12 Detail Z Ø20 View Y 1) Flange IO Ø Ø Y Z ) Dimensions of working ports turned through 180 for counter-clockwise rotation osch Rexroth AG, RE 92703/

27 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, size plined shaft 3/4 in (AE J744) plined shaft 3/4 in (AE J744) 11T 16/32DP 1) R 11T 16/32DP 1)2) 4) 5) 1/4-20UNC Ø22 1/4-20UNC-2 4)5) Usable shaft length Ø plined shaft 5/8 in (AE J744) Parallel keyed shaft DIN 6885 U 9T 16/32DP 1) P A6x6x Key width 6 Centering 3) R3 15x6.7 DIN ø ø18 Centering 3) R3 15x6.7 DIN Ø22 Ports tandard ize 5) p max abs [bar] 6) tate 11) Working port (tandard pressure series) Fastening thread uction port (standard pressure series) Fastening thread AE J518 7) DIN 13 AE J518 7) DIN 13 3/4 in M10 1.5; 17 deep 1 1/4 in M10 1.5; 17 deep 315 O 5 O Drain port DIN ) 3/4-16UNF-2; 12 deep 2 O 9) 10) 1, 2 Drain port DIN ) 3/4-16UNF-2; 12 deep 2 9) Control pressure DIN /16-20UNF-2A; 11.5 deep 315 O 1) Involute spline according to ANI 92.1a, 30 pressure angle, flat root, side fit, tolerance class 5 2) plines according to ANI 92.1a, run out of spline is a deviation from standard. 3) Center bore according to DIN 332 4) Thread according to AME 1.1 5) Observe the project planning notes on page 64 concerning the maximum tightening torques. 6) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment and fittings 7) Metric fixing thread is a deviation from standard 8) The spot face can be deeper than as specified in the standard. 9) Depending on the installation position,, 1 or 2 must be connected (also see installation instructions starting on page 61). 10) Only series 53 11) O = Must be connected (plugged on delivery) = Plugged (in normal operation) RE 92703/ , osch Rexroth AG

28 28 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 18 Dimensions [mm] DRG Pressure controller, remote controlled, series 53 EP.D. / EK.D. Electro-proportional control, series 53 max DRF/DR Pressure and flow control, series 53 EP.ED. / EK.ED. Electro-prop. control, series 53 max A.D. Pressure, flow and power control, series 53 ED7. / ER7. Electro-prop. pressure control, series ) 2 2 1) ER7.: 157 mm if using an intermediate plate pressure controller osch Rexroth AG, RE 92703/

29 47.6 ø ø ø20 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, size Dimensions, size 28 DR Hydraulic pressure controller; Clockwise rotation, series 52 2) Port plate Flange IO ø max View 1) Port plate 12 Detail Z max View Y 1) 6.3 Flange IO ø ø Y Z ) Dimensions of working ports turned through 180 for counter-clockwise rotation 2) Primary dimensions for pump apply to series 52 and 53 RE 92703/ , osch Rexroth AG

30 30 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 28 Dimensions [mm] plined shaft 7/8 in (AE J744) plined shaft 7/8 in (AE J744) 13T 16/32DP 1) R 13T 16/32DP 1)2) 3) 4) 1/4-20UNC /4-20UNC-2 3)4) Usable shaft length Ports tandard ize 4) p max abs [bar] 5) tate 10) Working port (tandard pressure series) Fixing thread AE J5186 ) DIN 13 3/4 in M10 1.5; 17 deep 315 O uction port (standard pressure series) Fastening thread AE J518 6) DIN /4 in M10 1.5; 17 deep 5 O Drain port IO ) 3/4-16UNF-2; 12 deep 2 O 8) 9) 1, 2 Drain port IO ) 3/4-16UNF-2; 12 deep 2 8) Control pressure IO /16-20UNF-2; 11.5 deep 315 O 1) Involute spline according to ANI 92.1a, 30 pressure angle, flat root, side fit, tolerance class 5 2) plines according to ANI 92.1a, run out of spline is a deviation from standard. 3) Thread according to AME 1.1 4) Observe the project planning notes on page 64 concerning the maximum tightening torques. 5) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment and fittings 6) Metric fixing thread is a deviation from standard 7) The spot face can be deeper than as specified in the standard. 8) Depending on the installation position,, 1 or 2 must be connected (also see installation instructions starting on page 61). 9) Only for series 53 10) O = Must be connected (plugged on delivery) = Plugged (in normal operation) osch Rexroth AG, RE 92703/

31 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, size DRG Pressure controller, remote controlled, series 52 EP.D. / EK.D. Electro-proportional control, series 53 max DFR/DFR1 Pressure and flow control, series 52 EP.ED. / EK.ED. Electro-prop. control, series 53 max A.D. Pressure, flow and power control, series 53 ED7. / ER7. Electro-prop. Pressure control, series ) 2 1 1) ER7.: 159 mm if using an intermediate plate pressure controller RE 92703/ , osch Rexroth AG

32 ø38 ø25 32 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 45 Dimensions [mm] Dimensions, size 45 DR Hydraulic pressure controller; Clockwise rotation, series 52 3) Port plate Flange IO Ø max Port plate 12 max View 1) Flange IO Ø ø Y 52.4 Port plate 13 counter-clockwise rotation 2) 178 2) 211 2) Ø25 Detail Z View Y 1) Z ) Dimensions of working ports turned through 180 for counter-clockwise rotation 2) For dimensions of working ports and for port plate 13, please refer to port plate 12, footnote 2). 3) Primary dimensions for pump apply to series 52 and 53 osch Rexroth AG, RE 92703/

33 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, size plined shaft 1 in AE J744 plined shaft 1 in AE J744 15T 16/32DP 1) R 15T 16/32DP 1)2) 3) 4) 1/4-20UNC ) 4) 1/4-20UNC Usable shaft length plined shaft 7/8 in AE J744 plined shaft 7/8 in AE J744 U 13T 16/32DP 1) W 13T 16/32DP 1) ) 4) 1/4-20UNC ) 4) 1/4-20UNC Usable shaft length Ports tandard ize 4) p max abs [bar] 5) tate 10) Working port (tandard pressure series) Fastening thread AE J518 6) DIN 13 1 in M10 1.5; 17 deep 315 O uction port (standard pressure series) Fastening thread AE J518 6) DIN /2 in M ; 20 deep 5 O Drain port IO ) 7/8-14UNF-2; 13 deep 2 O 8) 9) 1, 2 Drain port IO ) 7/8-14UNF-2; 13 deep 2 8) Control pressure IO /16-20UNF-2A; 11.5 deep 315 O 1) Involute spline according to ANI 92.1a, 30 pressure angle, flat root, side fit, tolerance class 5 2) plines according to ANI 92.1a, run out of spline is a deviation from standard. 3) Thread according to AME 1.1 4) Observe the project planning notes on page 64 concerning the maximum tightening torques. 5) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment and fittings 6) Metric fixing thread is a deviation from standard 7) The spot face can be deeper than as specified in the standard. 8) Depending on the installation position,, 1 or 2 must be connected (also see installation instructions starting on page 61). 9) Only series 53 10) O = Must be connected (plugged on delivery) = Plugged (in normal operation) RE 92703/ , osch Rexroth AG

34 34 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 45 Dimensions [mm] DRG Pressure controller, remote controlled, series 52 EP.D. / EK.D. Electro-proportional control, series 53 max DFR/DFR1 Pressure and flow control, series 52 EP.ED. / EK.ED. Electro-prop. control, series 53 max A.D. Pressure, flow and power control, series 53 ED7. / ER7. Electro-prop. Pressure control, series ) 1 2 1) ER7.: 167 mm if using an intermediate plate pressure controller osch Rexroth AG, RE 92703/

35 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, size Dimensions, size 60 DR Hydraulic pressure controller; Clockwise rotation, mounting flange C series 52 Port plate 11 max Flange IO Ø101.6 Ø Flange IO Port plate max Ø25 Ø Y Ø50 Detail Z View 1) View Y 1) Ø Z ) Dimensions of working ports turned through 180 for counter-clockwise rotation RE 92703/ , osch Rexroth AG

36 36 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 60 Dimensions [mm] Dimensions, size 60 DR Hydraulic pressure controller; Clockwise rotation, mounting flange D series 52 Port plate max Flange IO Ø View 1) 77.8 Ø50 Ø Port plate 12 Detail Z max Ø25 View Y 1) Flange IO Ø Ø Y Z ) Dimensions of working ports turned through 180 for counter-clockwise rotation osch Rexroth AG, RE 92703/

37 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, size Dimensions, size 63 DR Hydraulic pressure controller; Clockwise rotation, mounting flange C series 53 Port plate 11 max Flange IO Ø View 1) 77.8 Ø Ø25 Port plate 12 Detail Z max Ø25 View Y 1) Flange IO Ø Ø Y Z ) Dimensions of working ports turned through 180 for counter-clockwise rotation RE 92703/ , osch Rexroth AG

38 38 A10VO series 52 and 53 Axial piston variable pump Dimensions, size 63 Dimensions [mm] Dimensions, size 63 DR Hydraulic pressure controller; Clockwise rotation, mounting flange D series 53 Port plate 11 max Flange IO Ø View 1) 77.8 Ø Ø25 Port plate 12 max Detail Z Flange IO Ø View Y 1) 0 Ø Ø50 Y Z ) Dimensions of working ports turned through 180 for counter-clockwise rotation osch Rexroth AG, RE 92703/

39 Dimensions [mm] Axial piston variable pump A10VO series 52 and 53 Dimensions, nominal size 60/63 39 plined shaft 1 1/4 in AE J744 plined shaft 1 1/4 in AE J744 14T 12/24DP 1) R 14T 12/24DP 1)2) 3) 4) 5/16-18UNC ) 4) 5/16-18UNC Usable shaft length plined shaft 1 in AE J744 plined shaft 1 in AE J744 U 15T 16/32DP 1) W 15T 16/32DP 1) ) 4) 1/4-20UNC ) 4) 1/4-20UNC Usable shaft length Ports tandard ize 4) p max abs [bar] 5) tate 10) Working port (tandard pressure series) Fastening thread AE J518 6) DIN 13 1 in M10 1.5; 17 deep 315 O uction port (standard pressure series) Fastening thread AE J518 6) DIN 13 2 in M ; 20 deep 5 O Drain port IO ) 7/8-14UNF-2; 13 deep 2 O 8) 9) 1, 2 Drain port IO ) 7/8-14UNF-2; 13 deep 2 8) Control pressure IO /16-20UNF-2A; 11.5 deep 315 O 1) Involute spline according to ANI 92.1a, 30 pressure angle, flat root, side fit, tolerance class 5 2) plines according to ANI 92.1a, run out of spline is a deviation from standard. 3) Thread according to AME 1.1 4) Observe the project planning notes on page 64 concerning the maximum tightening torques. 5) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment and fittings 6) Metric fixing thread is a deviation from standard 7) The spot face can be deeper than as specified in the standard. 8) Depending on the installation position,, 1 or 2 must be connected (also see installation instructions starting on page 61). 9) Only series 53 10) O = Must be connected (plugged on delivery) = Plugged (in normal operation) RE 92703/ , osch Rexroth AG