Certification-Qualification Breakout Washington, DC October 26, 2016
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1 Certification-Qualification Breakout Washington, DC Subtitle Senior Technical Specialist Federal Aviation Administration
2 Cert-Qual Sessions Overview Plenary SAJF Certification and Qualification Certification Overview SAJF Approval Status The Path Forward Unconference 1 Enhancing Fuel Qualification Process OEM Review Process Stakeholder Engagement Approval Process Improvements Unconference 2 Key Fuel Qualification Challenges Key Technical Issues SAJF Compositional Considerations You Are Here Cert-Qual Breakout Centralized Mgt of Test & Review Process Generic Spec, 2
3 Discussion Topics D4054 Clearinghouse Concept D7566 Generic Annex, 3
4 D4054 Clearinghouse Concept 4
5 Tier 1 D4054 Qualification Process Tier 2 Specification Properties Fit-For-Purpose Properties Tier 3 Tier 4 Phase 1 ASTM Research Report OEM Review & Tier 3 & 4 Requirements Component/Rig Testing ASTM Specification Engine/APU Testing ASTM Review & Ballot Accept Reject ASTM Specification Phase 2 ASTM Research Report ASTM Balloting Process Re-Eval As Required OEM Review & Approval FAA Review 5
6 OEM Approval Process STEP 1 Producer Testing & Data Rpt Issuance STEP 2 Re Rpt Screening STEP 3 OEM Initial Review STEP 4 OEM Tier 3 & 4 Testing Recommendations STEP 5 Producer Testing & Final Re Rpt Issuance STEP 7 OEM Engineering Review STEP 9 Producer Ballots Annex and Research Rpt STEP 6 Re Rpt Screening STEP 8 FAA Review, 6
7 D4054 Clearinghouse Concept Steps 1-2 of OEM Review Process Fuel Producer D4054 Clearinghouse Process Description 100 gals of fuel Data Test fuel Tier 1 & 2 Testing OEM Step 3 Review Quest s & Comments Phase 2 Test Requirements D4054 Clearinghouse Step 4 of OEM Review Process Phase 1 Research Rpt Quest s & Comments or Rejection Consolidated Phase 2 Test Requirements Quest s & Comments or Rejection Data Steps 5-6 of OEM Review Process OK for Ballot OEM Step 7 Review Tier 3 Testing fuel fuel D4054 Clearinghouse TBD gals of fuel Fuel Producer Tier 4 Testing Phase 2 Research Rpt, 7
8 D4054 Clearinghouse Tasks: D4054 Process Guide OEM Review Meetings Phase 1 Support: Tier 1 & 2 Testing Draft Phase 1 Research Report Coordinate Resolution of OEM Comments Tier 3 & 4 Testing Recommendations Phase 2 Support: Tier 3 & 4 Testing Subcontract/Partner As Necessary Draft Final Research Report Coordinate Resolution of OEM Comments Funding: FAA Seed Money Under ASCENT Project 31 (UDRI) Should Cover Admin and Tier 1 & 2 Testing Additional Support will be Necessary ASCENT is Structured as a Cost-Share Arrangement In-kind Contributions Testing Partners Direct Contributions, 8
9 D7566 Generic Annex 9
10 D7566 Generic Annex Specific Criteria to Ensure Compositional Control and Product Quality Permit Production of ANY Pathway at Nominal Blend % Generic Annex Fuel Producer Fail Fail D4054 Testing OEM Review Pass ASTM Ballot Pass ASTM D7566 Pathway Specific Annex AJF Production D4054 Qualification D7566 Generic Annex Currently Under Consideration By ASTM
11 D7566 Existing Annex Structure Annex Ax Ax.4 Materials and Manufacture Defines and locks in conversion process Existing Annexes are Limited to a Specific Conversion Pathway and Feedstock(s) Table Ax.1 Detailed Batch Requirements Table Ax.2 Other Detailed Requirements (MOC Requirements)
12 Annex Ax Ax.4 Materials and Manufacture Defines and locks in conversion process Table Ax.1 Detailed Batch Requirements D7566 Existing Annex Structure Batch testing requirements are unique to each annex, and are more stringent than Table 1 properties for conventional jet Table Ax.2 Other Detailed Requirements (MOC Requirements) /FAA
13 D7566 Existing Annex Structure Annex Ax Other detailed testing requirements are intended for process start-up and MOC, but are applied for each batch for annexes A2-A5. Ax.4 Materials and Manufacture Defines and locks in conversion process Table Ax.1 Detailed Batch Requirements Table Ax.2 Other Detailed Requirements (MOC Requirements)
14 D7566 Permits Blending Up to 50% with Existing Annexes Each of these blend components underwent extensive D4054 testing and evaluation
15 Proposed D7566 Generic Annex Not Limited to Specific Conversion Pathway or Specific Feedstock Producer NOT Required to Negotiate D4054 Process But Blend % Limited to 5 10% True commodity Specification
16 D7566 Generic Annex Concept Some Concerns: Improved Test Methods Required Hydrocarbon Composition (D2425) Oxygenates (at very low detectability level) Hydrocarbon Molecular Class Distribution/Limits C Number Distribution GC x GC Not Yet Standardized Others? Tracking/Monitoring of Producers? Any Producer Can Make Fuel Provided it Meets Generic Annex
17 Thank You Senior Technical Specialist Aviation Fuels Aircraft Certification Service Tel: Fax: Federal Aviation Administration 1200 District Avenue Burlington, MA 01803
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