Neles Flow Control Solutions. neles

Transcription

1 Neles Flow Control Solutions neles

2 TO HELP YOU OPTIMIZE your process performance and reliability, Metso Automation approaches each process and application as a specific challenge. Neles control, on-off and ESD valves, accessories, intelligent devices and software products are engineered to meet these challenges. They provide innovative, fundamentally simple construction, operation and maintenance features to optimize process performance at the lowest cost. Testing capabilities Metso Automation has an extensive quality assurance program covering all manufacturing activities. All components or valve units are tested before delivery.for modulating control valves the testing includes control performance for verification every delivered valve unit. Basic testing includes hydrostatic, seat leakage and functional testing. Advanced computer based test rigs have been provided for these valve testing activities. A special feature in Metso Automation test facilities is our high pressure gas test and top-of-range industrial cryogenic laboratory. Simplifying Solutions Metso Automation is committed to helping energy and hydrocarbon, and pulp and paper customers improve process performance and reduce operating costs. Our leading edge technologies and customer support staff get the job done with a goal of making your work life easier. We know it takes more than highly reliable products to keep your process running smoothly; it also takes reliable service and technical support. Our services encompass the entire product life cycle, from the time of installation all the way through to planned replacement. At every step, our goal is to reduce your cost of doing business and enhancing your overall profitability. Metso Automation applies a vast amount of industry, process, application and product knowledge to every customer relationship. Using the most sophisticated tools, our technicians work with you in partnership to develop programs and provide services that meet your specific requirements. Nelprof Nelprof control valve sizing and selection software allows you to select the right Metso Automation control valve. Nelprof has an inbuilt expert system that guides you through the selection process with the notes and warnings.you can analyze and compare valve performance before installation and choose the right valve size and type to reduce process variability and ensure the best process performance. Neles ValvGuard - partial stroke testing system Metso Automation s Neles ValvGuard System is a new generation partial stroke testing system that helps ensure your valves will always perform properly when needed. Emergency shutdown (ESD) and venting (ESV) valves are the process industry s front line defense against the threat to personnel and equipment posed by fires and explosions. Because many of these valves spend the majority of their time idle, traditional safety systems may not recognize a potential valve failure until it s too late. Now you can easily monitor and test valve performance for maximum availability while reducing overall operating costs. : 9VG20 & 9VG/B20.

3 Systems and software Neles FieldCare - device and asset management Neles FieldCare is a totally open solution based on FDT/DTM technology to provide an accurate information flow during the commissioning, operation or maintenance of a production process. It provides a single tool with which to manage any device, in any communication protocol, and its web-enabled interfaces allow for the information to be distributed anywhere across the user's network in real time. Its ability to show both standard configuration parameters and devicespecific functions eliminates the need for vendorspecific tools. Online data flow from all devices is visualised through an innovative colour-coded alert system and a series of selective alarms which provides a clear view of process performance and allows easy and early problem recognition. FieldCare provides real time information under operational process conditions, and its ability to browse and store data makes prediction of device condition extremely accurate.the information it provides supports predictive maintenance and can be used to plan regular maintenance activities, ensuring sufficient time to order spare parts and plan for service operations. FieldCare lowers the cost of ownership as it can manage any device, any communication protocol, helps plan maintenance activities and, as part of the process control system, will be a valuable addition whatever developments may be introduced in the future. DTMs allow full device functionality to operate within a wide range of process control systems, whether from Metso Automation, or a third partyprovided system. Through collecting these performance trends, it will warn of deterioration to permit planned maintenance and cost effective decision-making, its condition monitoring providing a colour-coded identification of device faults. : 9FC20. Neles ND9000 -intelligent valve controller FieldCare's partner, the Neles ND9000 intelligent valve controller, records and stores data for the lifetime of the device. It helps with smooth and reliable process operation by supporting all process buses and communication processes through comprehensive diagnostics provided by its rugged and reliable design with an easy set-up, smooth cable entry and local user interface. The key advantage of the new 'best in class' positioner is its ability to be applied to new or existing control valve packages in all industry areas, regardless of the application. Its design features and unique diagnostic ability, provide superior performance to anything else on the process control diagnostics market, allowing a profound basis for performance optimisation and proactive maintenance. ND9000's advanced online and offline diagnostics help correct, prevent and predict potential problems, allowing optimum performance levels to be achieved. Advanced online diagnostics confirm essential information on valve and instrument performance in a clear and easily-understood way, a fact confirmed by offline tests which complement the online diagnostics. In addition, user-friendly and well-guided start-up procedures, combined with Local User Interface, make the commissioning of the process fast and simple. : 7ND9120, 7ND9220 Neles SwitchGuard - suitable for all critical high-cycle switching applications Neles SwitchGuard is Metso Automation's new intelligent controller for pneumatic on/off valves. Featuring innovative diagnostic features, it enables you to predict failures in critical high-cycle switching applications and check valve condition remotely without visiting the field.with this unprecedented visibility to valves you can plan your maintenance actions well before problems have a major impact on the process. The controller's superb features and unique, embedded diagnostics guarantee high availability in your on/off applications. SwitchGuard analyzes the operation of an automated on/off valve online and stores this diagnostics data for further use. With open communication technology, such as FDT/DTM, and with Metso Automation's FieldCare field device configuration and condition monitoring tool you can use this valuable information to plan your maintenance activities better. This, in turn, ensures high availability in switching applications and high reliability in valves. : CB036, 7SG20.

4 Control Valves nelescvsegment RA, RB, RE Wafer, flanged DN / 1" - 20" PN / ASME to +250 C / -40 to +480 F CF8M, WCB, CG8M Titanium, Hastelloy C 1/100 of Class IV General Reduced Cv trims, Q-Trims 3R21, 3R24, 6E20, 7ND9120 nelescvfinetrol FC, FG Flanged DN / 1" - 10" PN / ASME to +425 C / -320 to +800 F CF8M, WCC Class IV General, severe Reduced Cv trims, Q-Trims, Cryogenic 5FT20, 6E20, 7ND9120 nelescvneldisc -200 to +600 C / -320 to F L12, L6, LW & LG, L1 & L2 Wafer, lugged, double flanged DN / 3" - 80" ASME , PN CF8M, WCB, CG8M, LCC, 254SMO, 5A General, severe Heat traced, S-Disc, Cryogenic, TA-Luft packing 2L121, 2L1220, 2LW20, 2L621, 6B20, 6E20, 7ND9120 nelescvglobe -196 to +530 C / -321 to 986 F 8C, 6H, 6N Globe valve DN PN / ASME WCB, CF8M, WC , , Class IV - VI Heavy duty Multistage trims, bellows seat, special materials 4GL20, 4GL21, , 7ND9120 Top 5 rotary valves -200 to +600 C / -320 to F T5 Reduced port flanged, weldends DN / 1" - 16" PN / ASME CF8M, WCB Heavy duty Q-Trim, V-port ball, Cryogenic 1T520, 6E20, 6B20, 7ND9120 E series ceramic valves E2 & E6 Reduced port wafer, lugged DN / 1" - 6" PN / ASME to +600 C / -40 to F Stainless steel/ Magnesia Partially stabilized Zirconia (Mg-PS2) Class V Erosive applications 1E220, 6E20, 6B20, 7ND9120

5 On-off Valves X series M series XA, XB, XC, XU, XT - seat supported XG, XM - trunnion mounted M1, M2 - seat supported and trunnion mounted Full or reduced bore Metal and soft seats Full bore Metal and soft seats DN / 1" - 16" DN / 1" - 16" PN / ASME PN / ASME to +600 C / -330 to F -50 to +250 C / -60 to +480 F CF8M, WCB, C5 CF8M, CG8M Class V or VI General Steam jacket Cryogenic & high temperature Catalyst handling 1X20, 1X21, 1X22, 6E20, 6B20, 7SOL20, 7QZ20 ISO rate D metal seats Bubble tight with soft seats General in P&P industry 1M120, 1M220, 6E20, 6B20, 7SOL20, 7QZ20 D series Neldisc butterfly valves D2C, D2D, D1F L12, L6, LW & LG, L90 Full or reduced port Stemball construction Wafer, lugged, double flanged, weld-end * ) Other materials or performance criteria upon request, please see the bulletin reference ** ) Other options available, please see the bulletin reference D1F DN / 2" - 24" D2 DN / 4" - 36" PN / ASME to +600 C / -320 to F CF8M, WCB, LCC Demanding applications Steam jacket, Cryogenic & high temperature, Catalyst handling, TA-Luft gland packing 1D20, 6E20, 6B20, 7ECL20, 7SOL20, 7QZ20 DN / 3" - 80" ASME , PN to +600 C / -320 to F CF8M, WCB, CG8M, LCC, 254SMO, 5A General, moderate ZeroLeak, Erosion resistant version, Cryogenic & high temperature, High cycling 2L121, 2L1220, 2LW20, 2L621, 2L9B20, 6E20, 6B20, 7ECL20, 7SOL20, 7QZ20

6 ESD Valves X series D series XA, XB, XC, XT - seat supported XG, XM, XU - trunnion mounted D2C, D2D, D1F Full or reduced bore Metal seats Full or reduced port Stemball construction DN / 1" - 16" PN / ASME to +600 C / -330 to F CF8M, WCB, C5 D1F DN / 2" - 24" D2 DN / 4" - 36" PN / ASME to +600 C / -320 to F CF8M, WCB, LCC High MTFB High MTBF, SIL 3 certified Cryogenic, high temperature Cryogenic, high temperature 1X20, 1X21, 1X22, 10ESD20 1D20, 10ESD20 Top entry Neldisc butterfly valves T5 L6, LW & LG, L1 & L2 Reduced or full port flanged, weldends Wafer, lugged, double flanged DN / 1" - 16" DN / 3" - 80" PN / ASME ASME , PN to +600 C / -320 to F -200 to +600 C / -320 to F CF8M, WCB CF8M, WCB, CG8M, LCC, 254SMO, 5A * ) Other materials upon request, please see the bulletin reference ** ) Other options available, please see the bulletin reference Emergency shut-down (ESD), and venting (ESV) Cryogenic, high temperature 1T520, 10ESD High (MTBF) ZeroLeak, Cryogenic, high temp. 2L121, 2L621, 2LW20, 10ESD20

7 Application based products Capping valve PZ Body materials CF8M Capping valve For digester chip fill DN / 20" - 30" PN 16 & ASME 150 upto +200 C / +390 F Pressure switches for safety interlocks Water flushing for ball surface 8PZ20 nelesace basis weight control valve Segment valve together with high resolution stepping motor DN / 2"-20" PN 25/40, ASME 150/ to +250 C / -40 to +480 F Body materials CF8M Basis weight control unit 8ACE21 Pocket feeder M1, M2 Body materials CF8M, AISI 329, XM-19 Pocket feeder construction For separator service DN / 2" - 8" PN PF20-50 to +250 C / -60 to +480 F Actuators E series EC & EJ Pneumatic double-diaphragm actuator Torque output Nm ft-lbs -40 to +120 C / -40 to +250 F Action EC - double action EJ - spring return Manual overdrives, lockout devices Pressure input 3-8 bar / psi 6E20 B series B1C & B1J Pneumatic rotary cylinder actuator Torque output Nm ft-lbs -40 to +120 C / -40 to +250 F Action B1C - double action B1J - spring return Manual and hydraulic overdrives, lockout devices, high-cycle, Fire protection Pressure input bar / psi 6B20, 6B21 Quadra-Powr X Action Quadra-Powr Spring-diaphragm rotary actuator Spring return Torque output Nm ft-lbs -30 to +70 C / -20 to +150 F Pressure input bar / psi 6QPX20

8 Limit Switches Neles SolaR SR -40 to +80 C / -40 to +176 F Supply Power Limit switch Depending on the bus solution Taken from the bus or separate power supply depending on the bus solution FOUNDATION Fieldbus, AS-I, DeviceNet, Modbus 7SOL20 Neles Eclipse ECN, ECG -40 to +80 C / -40 to +176 F Supply Power Limit switch Depending on the bus solution Taken from the bus or separate power supply depending on the bus solution FOUNDATION Fieldbus, AS-I, DeviceNet, Modbus 7ECL20 Neles Quartz QZ -40 to +82 C / -40 to +180 F Supply Power Limit switch Depending on the bus or separate Taken from the bus or separate power supply depending on the bus solution FOUNDATION Fieldbus, AS-I, DeviceNet, Modbus 7QZ20 Valve options Q-Ball Low noise and anti-cavitation trim for ball, segment and eccentric plug valves DN / 2"... 36" ASME PN Materials CF8M, WCB Diffusor 8Q20 S-Disc Flow balancing trim for butterfly valves Materials CF8M, CG8M, WCB DN / 3" 60" 2S-L120 ASME 150 and A-plate Noise attenuator plate for Materials CF8M, WCB DN / 1" - 40" ASME 150, 300, 600 PN Option 1 threaded directly into a Finetrol or T5 valve body. Option 2 wafer style. Can be mounted between flanges ATT20

9 Smart products Neles ND9000 Supply Power ND standard, intrinsically safe ND explosion proof Intelligent valve controller 4-20 ma or % Taken from the ma control signal or fieldbus powered -40 to + 85 C / -40 to +185 F HART, Profibus PA, FOUNDATION FieldBus 7ND9120, 7ND9220 Supply pressure bar / psi Neles ValvGuard VG800X - intrinsically safe VG800B - explosion proof Neles ValvGuard testing system for emergency shutdown valves, including the smart on/off valve controller and the Remote Interface (RCI) module. 0/24 VDC Supply Pressure Vibration effect bar / psi < 1%, 2g, Hz -40 to + 85 C / -40 to +185 F Leakage detection, limit switches HART 9VG20, 9VG/B20 Neles SwitchGuard SG92 Supply Pressure 2,5 8,0 bar / psi Intelligent on/off valve controller C / F Loop powered, 4 20 ma HART 7SG20 Analog positioners Pneumatic positioner NP 700 Ambient temperature -40 to +90 C / -40 to +200 F Pneumatic positioner Vibration effect < 1% bar, kpa, 3-15 psi 7NENP20 Split range bar, 0.6 bar - 1 bar 3-9 psig, 9-15 psig Electropneumatic positioner NE 700 Ambient temperature -25 to +85 C / -15 to +185 F Electropneumatic positioner Vibration effect < 1% 4-20 ma, 0-20 ma 7NENP20 Split range 4-12 ma, ma

10 Metso Automation Field Systems Tulppatie 1, P.O. Box Helsinki Finland Tel Fax For further information please contact one of our regional offices, or visit our web site Europe Levytie 6, P.O. Box Helsinki Finland Tel Fax North America 44 Bowditch Drive, P.O. Box 8044 Shrewsbury, MA USA Tel Fax Latin America Av. Independência, Iporanga , Sorocaba-São Paulo Brazil Tel Fax: /49 Asia Pacific 238A Thomson Road #26-09 Novena Square Tower A Singapore Tel Fax: Middle East Roundabout 8 Unit AB-07, P.O. Box Jebel Ali Freezone, Dubai United Arab Emirates Tel Fax CB027 EN, 6/2006. Metso Automation. Subject to change without prior notice.