Op-GL - Globe Control Valve
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1 325 Op-GL - Globe The simple, reliable rugged and economical globe valve A Globe control valve with superior performance Piston-cylinder actuator Easy disassembly, including removal of bonnet and bolts Flow capacity greater than globe, plug, and crammed control valves Tight shut-off guaranteed Lower lifetime cost design Born with one of the most respected pedigrees in the industry, OPTIMUX is the control valve of choice for plant managers and engineers with the responsibility of optimizing plant budgets without sacrificing product quality or world class service. Diameter Body Style Globe, Angle, 1/2-48 : ANSI Class Three-way, Steamjacketed, Y-body 1-24 : ANSI Class Connections Materials Internals Seperable flanges, Integral flanges, Socket weld, Butt weld Carbon and SS, Chromemolly, alloy 20, Monel, Hastelloy B & C, Titanium, and other casting materials Flow characteristics: equal percentage, linear, and quick-open. Seats available in metal or soft (for bubble tight shutoff
2 326 OpVee -v-notch Rugged enough for hard-to-handle and particleentrained processes Wide range of applications including chemical, pulp & paper, energy, and oil industries Solves many long-standing, valve related challenges including: - Tensions in piping that unevenly load the seat - Small range due to limited orifice characterizations - Unsatisfactory shutoff capabilities Flangeless design standard Piston cylinder actuator delivers high thrust for high performance throttling Available with Rack and Pinion Actuator Diameter Type Nominal Pressures Ball Valve Materials Actuators 1-16 V-Notch ANSI Ball Valve ANSI Class 150, 300, 600 for flanged and flangess valves Stainless steel with hard chrome plating, stellite, Hastelloy C, Hastelloy B/B2, Monel, Alloy 20, and Titanum OpTk rotary actuator with fail safe spring and rocking piston
3 327 OpEXL - Eccentric Plug The ability to handle large Cvs makes the OpEXL the valve of choice for many process control requirements Characterized by its innovative eccentric plug Optimal performance in a wide array of process control applications Not-through shaft allows uninterrupted flow of fluids Maintenance cycle surpasses five years use for most applications Available with Rack and Pinion Actuator Diameter Type Nominal Pressures Plug Materials Seat Materials Actuators 1-8 Eccentric Plug Valve Flanges: ANSI Class 150, 300 and 600 Flangeless: ANSI Class 150 and 300 A 564 Gr 630 (17-4 PH), 316 with stellite #6 Metal: AISI 316 with stellite #6 OpTk rotary actuator with fail safe spring and rocking piston
4 328 OpDX - Butterfly Pressure-assisted seating achieves bi-directional shut-off and low breakout torque High performance rotary valve Eccentric cammed disc for accurate throttling Same flangeless body (Wafer) serves ANSI classes 150, 300, & 600 in 2, 3, 4, 6, and 8 sizes Flow capacity greater than globe, plug, and crammed control valves Piston and Cylinder actuator Available with Rack and Pinion Actuator Diameter Type 2-24 Wafer Nominal Pressures Materials Flanges: ANSI Class 150, Carbon and SS, Chrome300, 900, 1500, 2500 molly, alloy 20, Monel, Hastelloy B & C, Titanium, and other casting materials Flow Characteristics Inherent characteristic: modified parabolic. Linear and equal percentage can also be obtained.
5 329 HPP3000/3500 HART Smart Valve Positioners The new standard when smart positioners are required with Optimux valves High accuracy and resistance to vibration improve control valve performance, thus reducing process waste and increasing product quality Piston-cylinder actuator Auto-Setup achieved in less than 3 minutes, without the need of a PC or handheld communicator - at the turn of a switch, the auto setup program adjusts the positioner for optimum conditions and parameters: - Zero span - Actuator action and size - Packings friction - Upper and lower range For a complete list of specifications please download the brochures at optimux.com. Digital Communications HART, DE, FOUNDATION Fieldbus Approval Bodies FM/CENELEC/NEPSI/CSA Explosion Proof/ Intrinsically Safe (For specific models consult sales) Vibration Tolerance 2G at 5 to 400Hz
6 330 Technology & Parts OPTIMUX Superior Engineering - Custom engineered products built for extended performance and dramatically reduced operation, maintenance and production costs Optimux offers its customers timely, cost effective products to enhance performance while driving down operating and maintenance costs. With many years of experience in the design and manufacture of control valves for arduous applications, Optimux has an extensive knowledge for meeting today s challenges. Our rationale is simple: invest in a custom engineered product and enjoy extended performance combined with a dramatic reduction in operation, maintenance and lost production costs caused by failures and ultimately shutdowns. Problem valves are generally those which suffer from extreme service conditions including the effects of erosion, cavitation, flashing, vibration, noise and corrosion. Multi-phase fluids, some which may contain contaminants, contribute further considerations with regards to velocities to offset potential fluid impingement and particle erosion. ST-4 Stacked disk trim technology for noise reduction and prevention of cavitation To overcome these challenges, Optmux considers three definitive aspects: - Solve problems utilizing multi-stage trim technology - Utilize application guidelines defining design criteria - Ensure correct application of materials Original Replacement Components - The combination of superior quality and workmanship delivers a second-to-none, competitively-priced line of replacement parts One of our core commitments to Optimux control valve users around the world is to provide the lowest cost-of-ownership in the valve industry, A commitment that we can achieve by providing competitive prices for our original Optimux valves, as well as their replacement parts. If you are in need of trims, soft parts, retainers, actuator replacement kits, etc., give us, or any of our Authorized Distributors worldwide, a call. We can assure you that your plant s control valve replacement part budget will be significantly reduced while maintaining OEM quality in all your purchases.
7 OPTIMUX - Leading Technologies for Control Adjusting Screw Spring Piston Stem O-ring Cylinder Piston Piston O-ring Yoke O-ring Stem Clamp Gland Flange Upper Packing Yoke Clamp Packing Spacer(s) Bonnet Bonnet Flange Anti-Extrusion Spacer Adjusting Screw Gasket Spring Button Actuator Stem Locknut Actuator Stem spacer Actuator Stem Bushing Actuator Stem O-ring Actuator Stem Cylinder Retaining Ring Stroke Plate Stem Bellows Yoke Upper Stem Guide Upper Stem Guide Liner Anti-Extrusion Spacer Bonnet Flange Stud and Nut Seat Retainer Bonnet Gasket Seat Ring Lower Packing Seat Ring Gasket Lower Stem Guide Body Lower Stem Guide Liner Half Ring End Flange Plug Figure 1: OpGL Note: Item numbers correspond directly to the valve s bill of material. Refer to it for specific part numbers. 331
8 332 OpGL Globe Packing Box Nut Gland Flange Upper Guide Stem Guide Liner Anti-Extrusion Spacer Upper packing Clamp Nut Clamp Bolt Yoke Clamp Female Ring V-Ring Male Ring Bonnet Packing Spacer Lower packing Female Ring Packing Box Bolt Male Ring Anti-Extrusion Spacer Stem Guide Liner Plug Bonnet Gasket Seat Retainer Seat Ring Lower Guide Bonnet Flange Nut Bonnet Flange Stud Seat Ring Gasket Body Bonnet Flange End Flange Half Ring Figure 4: Exploded View Body Assembly Note: Item numbers correspond directly to the valve s bill of material. Refer to it for specific part numbers.
9 333 OPTIMUX - Leading Technologies for Control Lifting Ring Adjusting Screw Adjusting Screw Gasket Cylinder AIR-TO- RETRACT Spring Button Spring Actuator Stem Lock Nut Stem Spacer Actuator Stem Lock Nut Spring Button Piston O-ring Piston AIR-TO- EXTEND Piston O-ring Piston Piston Stem O-ring Piston Stem O-ring Stem Spacer Spring Actuator Stem Upper Stem Bushing Actuator Stem O-ring Lower Stem Bushing Yoke O-ring Yoke Stroke Plate Cylinder Retaining Ring Stem Bellows Stem Clamp Nut Serial Plate Stem Clamp Stem Clamp Bolt Figure 5: Exploded View Actuator Assembly Note: Item numbers correspond directly to the valve s bill of material. Refer to it for specific part numbers.
10 334 OPTIMUX - Leading Technologies for Control Air-to-open Air-to-Close Figure 3: Air-action Configurations
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