Test Report: IRM-45-12

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1 Test Report: IRM W Single Output Encapsulated Type DESIGN VERIFY TEST Output Function Test Input Function Test rotection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST

2 DESIGN VERIFY TEST OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE(Max ) V1: 150mVp-p I/:230VAC O/:FULL LOAD 2 OUTUT VOLTAGE(Max ) TOLERANCE V1: -2.5%~ 2.5% I/: 100VAC /264VAC O/:FULL/ MIN. LOAD 3 LINE REGULATION (Max) V1: -0.5%~ 0.5% I/: 100VAC~ 264VAC O/:FULL LOAD V1: 102mVp-p V1: 0.1%~ 0.1 % V1: 0.1%~ 0.1 % 4 LOAD REGULATION(Max) V1: -1%~ 1% I/: 230VAC O/:FULL ~MIN LOAD 5 SET U TIME(Max) 230VAC/1000ms 115VAC/2000ms 6 RISE TIME (Max) 230VAC/30ms 115VAC/30ms 7 HOLD U TIME(Typ ) 230VAC/50ms 115VAC/12ms I/: 230 VAC I/: 115 VAC O/:FULL LOAD I/: 230 VAC I/: 115 VAC O/:FULL LOAD I/: 230 VAC I/: 115 VAC O/:FULL LOAD 8 OVER/UNDERSHOOT TEST < +5% I/: 230VAC O/:FULL LOAD 9 DYNAMIC LOAD V1: 1200mVp-p I/: 230VAC O/(1)FULL /Min LOAD 90%DUTY / 1KHZ (2) (1)FULL /Min LOAD 90%DUTY / 3KHZ (3)FULL /Min LOAD 90%DUTY / 5KHZ (4)FULL /Min LOAD 50%DUTY / 120HZ 10 TRANSIENT RECOVERY TIME V1: 1200mVp-p <500us I/: 230VAC O/:40% LOAD CHANGE 50%DUTY/120HZ 1.25A/us V1: 0.1%~ 0.1 % 230VAC/ 115VAC/ 230VAC/ 115VAC/ 230VAC/ 115VAC/ < +5% 258mVp-p 230mVp-p 234mVp-p 300mVp-p ms ms ms ms ms ms 178mVp-p 0 us Model: IRM Test Report 2 / 7

3 INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 100VAC~264VAC I/:TESTING O/:FULL LOAD 2 INUT FREQUENCY RANGE 47HZ ~440 HZ I/: (1)LOW-LINE-3V=87 V HIGH-LINE+15%=300 V O/:FULL/MIN LOAD ON: 30 Sec OFF: 30 Sec 10MIN (2)230Vac ON: 0.5 Sec OFF: 0.5 Sec 20MIN (3)230Vac ON:3Sec OFF:3Sec 12HOURS ( OWER ON/OFF ) I/:100 VAC ~264 VAC O/:FULL~MIN LOAD 3 EFFICIENCY(TY) 87% I/:230 VAC O/:FULL LOAD 4 INUT CURRENT (Typ) 230V/ 0.75A 115V/ 1.5A 5 INRUSH CURRENT(Typ) 230V/50A 115V/30A COLD START I/: 230 VAC I/: 115 VAC O/:FULL LOAD I/: 230 VAC I/: 115 VAC O/:FULL LOAD 6 LEAKAGE CURRENT < 0.25 ma / 240 VAC I/: 240 VAC O/:Min LOAD V~264V TEST: OK 88.27% I =0.46A/ 230VAC I =0.8A/ 115VAC I =41.421A/ 230VAC I =27.3A/ 115VAC L-FG:0.011 ma N-FG:0.011 ma 7 NO LOAD CONSUMTION < 0.1 W I/:115VAC I/:230VAC O/:NO LOAD < 0.036W < 0.03W Model: IRM Test Report 3 / 7

4 ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 115%~ 160% I/: 230VAC I/: 115VAC O/:TESTING 132.3%/ 230VAC 127.6%/ 115VAC Hiccup Mode 2 OVER VOLTAGE ROTECTION CH:12.6V~16.2V I/: 230VAC I/: 115VAC O/:MIN LOAD 14.2V shut off o/p voltage,clamping by zener diode 3 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR I/: 264VAC O/: FULL LOAD Hiccup Mode COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WM Transistor ( D to S) or (C to E) eak Voltage Q1 Rated 10A/600V 2 Diode eak Voltage D100 Rated 30A/100V I/:High-Line +3V =267V VDS: O/: (1)Full Load (2)Output Short (3)Dy namic Load Full Load/ Min. Load 90%Duty/1KHz (4)Dy namic Load Full Load/ Min. Load 90%Duty/3KHz (5)Dy namic Load Full Load/ Min. Load 90%Duty/5KHz (6)Dy namic Load 100% Load/ Min. Load 50%Duty/120Hz (7)0% 400% Load. I/:Low-Line -3V = 97V O/: (1)Full Load (2)Output Short (3)Dy namic Load Full Load/ Min. Load 90%Duty/1KHz (4)Dy namic Load Full Load/ Min. Load 90%Duty/3KHz (5)Dy namic Load Full Load/ Min. Load 90%Duty/5KHz (6)Dy namic Load 100% Load/ Min. Load 50%Duty/120Hz (7)0% 400% Load. I/:High-Line +3V =267 V O/: (1)Full Load (2)Output Short (3)Dy namic Load Full Load/ Min. Load 90%Duty/1KHz (1)524V (2)488V (3)528V (4)5282V (5)524V (6)520V (7)532V (1)308V (2)230V (3)312V (4)300V (5)300V (6)316V (7)292V D100: (1)63.6V (2)54.4V (3)63.6V (4)62.8V (5)63.6V Model: IRM Test Report 4 / 7

5 3 Input Capacitor Voltage C5 Rated: : 120μ/ 400 V 105 / VZ Series 4 Control IC Voltage Test WM IC U1 Rated WM GR8875 : 27 V 10 V(MIN.) 5 Clamp Diode eak Voltage D 5 Rated: RD 2A/800V (4)Dy namic Load Full Load/ Min. Load 90%Duty/3KHz (5)Dy namic Load Full Load/ Min. Load 90%Duty/5KHz (6)Dy namic Load 100% Load/ Min. Load 50%Duty/120Hz (7)0% 400% Load. (8).NO LOAD I/:High-Line +3V =267 V O/: (1)Full Load input on/off (2) Min load input on /Off (3)Full Load /Min load Change I/:High-Line +3V =267 V O/(1)FULL LOAD (2) Output Short (3)O.L. I/:High-Line +3V = 267 V O/: (1) Dy namic Load 90%Duty/1KHz (2)Full load continue (6)63.6V (7)63.6V (8)64V (1)344V (2)348V (3)344V (1) 16.9V (2) 16.9V (3) 16.9V SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3KVAC/min I/-O/: 3.6 KVAC/min (1) (2) I/-O/:1.408mA V V 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-O/: 500 VDC I/-O/:9999 MΩ Model: IRM Test Report 5 / 7

6 E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN CLASS A I/:230VAC/50HZ O/:100%,75%,50%LOAD ASS 2 CONDUCTION EN55022 I/: 230 VAC (50HZ) O/:FULL/50% LOAD 3 E.S.D EN INDUSTRY AIR:8KV / Contact:4KV 4 E.F.T EN INDUSTRY INUT: 1KV 5 SURGE IEC INDUSTRY L-N :1KV 6 Test by certified Lab & Test Report repare I/: 230 VAC/50HZ O/:FULL LOAD I/: 230 VAC/50HZ O/:FULL LOAD I/: 230 VAC/50HZ O/:FULL LOAD ASS Test by certified Lab CRITERIA CRITERIA CRITERIA A A A RELIABILITY TEST ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL: IRM ROOM AMBIENT BURN-IN: 1HRS I/: 230VAC O/: FULL LOAD Ta= HIGH AMBIENT BURN-IN: 1HRS I/: 230VAC O/: FULL LOAD Ta=53 NO osition ROOM AMBIENT Ta=21.7 HIGH AMBIENT Ta=53 1 LF LF BD C D C Q T C D D L U D D CASE Model: IRM Test Report 6 / 7

7 2 OVER LOAD BURN-IN TEST 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON TEST I/: 230 VAC O/:144 % LOAD TURN ON AFTER 2 HOUR I/: 264VAC/100VAC O/: 100 % LOAD Ta= HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 50 I/: 272 VAC O/:FULL LOAD Ta=50 HUMIDITY= 95 %R.H 5 TEMERATURE COEFFICIENT +0.03%/ (0~50 ) I/: 230 VAC O/:FULL LOAD +0%/ (0~50 ) 6 STORAGE TEMERATURE TEST 1. Thermal shock Temperature: -45 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC OK 7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -30 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230VAC/Full Load TEST turn on 58sec;turn off 2sec OK 8 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wav e (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:2G (5) Test Time:60min in each axis (X.Y.Z) (6) 9 CAACITOR LIFE CYCLE SUOSE C105 IS THE MOST CRITICAL COMONENT (1) I/: 230VAC O/:FULL LOAD Ta=25 LIFE TIME (2) I/: 230VAC O/:FULL LOAD Ta=50 LIFE TIME (3) I/: 230VAC O/:75% LOAD Ta=50 LIFE TIME (4) I/: 230VAC O/:50% LOAD Ta=50 LIFE TIME 10 MTBF MIL-HDBK-217F TOTAL FAILURE RATE: 1212 KHRS (1) 97047HRS (2) 18142HRS (3) 30688HRS (4) 63591HRS 11 DMTBF/Accelerated Life Test Demonstration Mean Time Betw een Failure (Expected Life): Above 50,000 TA 50 TEST RESULT TESTER AR OVAL ASS Frank Wangdz 2007/3/20 A50-S014 Model: IRM Test Report 7 / 7

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