Load (2) Single or Dual

Transcription

1 Features Regulated Converter Reinforced insulation for 25VAC working voltage Clearance and creepage distance >8.mm 5kVAC I/P to O/P 2MOPP isolation 2µA patient leakage current Industry standard pinout 4: wide input range Description The REM2-W series of medical grade regulated DC/DC converters features reinforced 5kVAC/ minute isolation with low 2µA leakage (B, BF and CF compatible) and are 66-3rd Ed. certified for 25VAC continuous working voltage isolation. The industry standard.6 x package offers tightly regulated single and dual outputs, with low output ripple and zero-load operation. The outputs are also short circuit and overload protected. The converters are certified to CB, IEC/EN and ANSI/AAMI standards and carry the UL mark. Selection Guide Part Number Input Voltage Range [VDC] Output Voltage [VDC] Output Current [ma] Efficiency typ. () [%] Max. Capacitive Load (2) [µf] REM2-245SW REM2-242SW REM2-245SW REM2-2424SW REM2-485SW REM2-482SW REM2-485SW REM2-4824SW REM2-245DW ±5 ±2 86 ±85 REM2-242DW ±2 ±833 ±7 REM2-245DW ±5 ±667 ±22 REM2-485DW ±5 ±2 86 ±25 REM2-482DW ±2 ±833.5 ±5 REM2-485DW ±5 ±667 ±35 Note: Efficiency is tested at nominal input and full load at +25 C ambient Note2: Max Cap Load is tested at nominal input and full resisitive load DC/DC Converter REM2-W 2 Watt 4: Input.6 x Single and Dual Output 2MOPP 25VAC E345 UL695- certified CSA/CAN C certified UL certified CSA/CAN C certified CSA/CAN C certified ANSI/AAMI ES66- certified EN55 certified CB report Model Numbering REM2- _ W/P Output Power CTRL pin option (positive logic) nom. Input Voltage Wide Input Voltage Range (4:) nom. Output Voltage Single or Dual Note3: standard is with suffix /P (CTRL pin with positive logic) without suffix is without CTRL pin (no pin) please refer to dimensions drawing Ordering Examples: REM2-242SW/P = 4: Input, Vin, 2Vout, with control pin positive logic REM2-485DW = 4: Input, Vin, ±5Vout, without control pin REV.: /28 MED-

2 REM2-W Specifications Ta= 25 C, nominal input voltage. full load and after warm-up) DC/DC Converter BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Internal Input Filter Input Voltage Range Input Surge Voltage Under Voltage Lockout Quiescent Current Output Voltage Trimming 3 second max. nom. Vin= 24VDC nom. Vin= 48VDC nom. Vin= 24VDC 9VDC 24VDC 36VDC nom. Vin= 48VDC 8VDC 48VDC 75VDC nom. Vin= 24VDC nom. Vin= 48VDC nom. Vin= 24VDC nom. Vin= 48VDC DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF 7.8VDC 5.8VDC 3mA ma 5VDC Pi type VDC 8.6VDC 7.4VDC 5Vout, 2Vout -% +% 5Vout, 24Vout -% +2% Minimum Load % Start-up Time Rise Time ON/OFF CTRL ms 6ms Power up 3ms 6ms DC-DC ON Open or 3.5VDC - 2VDC ON/OFF Control (4) DC-DC OFF Short or VDC -.2VDC Input Current of CTRL Pin DC-DC ON -.5mA ma Standby Current DC-DC OFF 2.5mA Internal Operating Frequency 22kHz 25kHz 3kHz Output Ripple and Noise (2MHz BW) with a µf X7R/MLCC 5Vout, single and dual 5ms 5mVp-p 2 & 5Vout, single and dual 75mVp-p with a 4.7µF X7R/MLCC 24Vout single mvp-p Note4: The ON/OFF control function is positive logic. The pin voltage is referenced to -Vin pin Efficiency vs. Load REM2-245SW REM2-242SW Efficiency [%] Efficiency [%] Vin 2Vin 9Vin REV.: /28 MED Vin 2Vin 9Vin

3 Specifications Ta= 25 C, nominal input voltage, full load and after warm-up) REM2-W Efficiency vs. Load REM2-485SW REM2-4824SW Efficiency [%] Vin 36Vin 8Vin Efficiency [%] Vin 36Vin 8Vin Power Dissipation vs. Load 3 REM2-24xxSW 3 REM2-48xxSW Power Dissipation [W] Vin Power Dissipation [W] Vin Output Voltage Trimming It allows the user to increase or decrease the output voltage of the module. This is accomplished by connecting an external resistor between the Trim pin and either the +Vout or -Vout pins. With an external resistor between the Trim and -Vout pin, the output voltage increases. With an external resistor between the Trim and +Vout pin, the output voltage decreases. The external Trim resistor needs to be at least /6W of rated. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may slightly vary. Trim up Trim down -Vout +Vout R up R down Trim Trim REV.: /28 MED-3

4 Specifications Ta= 25 C, nominal input voltage, full load and after warm-up) Trim Calculation REM2-W Vout nom = nominal output voltage [VDC] Vout set = trimmed output voltage [VDC] V ref = reference voltage [VDC] R up = trim up resistor [W] R down = trim down resistor [W] R & R 2 = internal resistors [W] k u = trim up factor [ ] Vout nom R R 2 k u V ref 5VDC 5kW 2kW 2.5 2VDC kw 5kW 9.5 5VDC kw 5kW VDC 24VDC 56kW 3kW 2.5 Calculation: R up = R x V ref - R 2 Vout set - V ref - k u R down = (Vout set - V ref ) x R - R 2 Vout nom - Vout set Practical Example REM2-22SW +% / -%: R up = k x k = 5k7W R down = (.8-2.5) x k - 5k = 64kW R up according to E96 5k8W R down according to E96 64k3W REM2-xx5SW(/P) Trim up [%] Vout set = [VDC] R up (E96) 255k 27k 82k5 6k9 48k7 4k2 34k8 3 26k 23k7 [W] Trim down [%] Vout set = [VDC] R down (E96) 249k 2k 78k7 56k2 44k2 35k7 29k4 24k9 2k 8k2 [W] REM2-xx2SW(/P) Trim up [%] Vout set = [VDC] R up (E96) 25k k 64k9 47k5 36k5 29k4 24k9 2k 7k9 5k8 [W] Trim down [%] Vout set = [VDC] R down (E96) 768k 383k 249k 82k 43k 8k 97k6 84k5 73k2 63k4 [W] REM2-xx5SW(/P) Trim up [%] Vout set = [VDC] R up (E96) 62k 78k7 49k9 36k5 28k 22k6 8k7 5k8 3k3 k5 [W] Trim up [%] Vout set = [VDC] R up (E96) k 8k8 7k6 6k8 6k 5k3 4k6 4k 3k6 3k2 [W] Trim down [%] Vout set = [VDC] R down (E96) 825K 42k 26k 9k 5k 24k 5k k7 76k8 68k [W] REV.: /28 MED-4

5 Specifications Ta= 25 C, nominal input voltage, full load and after warm-up) REM2-xx24SW(/P) REM2-W Trim up [%] Vout set = [VDC] R up (E96) 576k 28k 82k 33k 5k 84k5 69k8 95k3 52k3 45k3 [W] Trim up [%] Vout set = [VDC] R up (E96) 4k2 35k7 3k6 28k7 26k 23k7 2k5 9k6 7k9 6k2 [W] Trim down [%] Vout set = [VDC] R down (E96) 4M99 2M43 M62 M8 93k 768k 649k 562k 487k 432k [W] REGULATIONS Parameter Condition Value Output Accuracy ±.% max. Line Regulation low line to high line Single Output ±.2% max. Dual Output ±.5% max. Load Regulation no load to full load Single Output.2% max. Dual Output.% max. Cross Regulation assymetrical load 25% / % full load only Dual Output ±5.% max. Transient Response recovery time 25% load step change µs typ. / 25µs max. PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) (6) continuous, auto-recovery Over Load Protection (OLP) % of Iout rated hiccup mode, 5% - 85% Output Over Voltage Protection (OVP) Zener diode clamp 5Vout 2Vout 5Vout 24Vout 6.2VDC typ. 5VDC typ. 2VDC typ. 3VDC typ. Over Temperature Protection (OTP) at tc point (refer to dimension drawing) +5 C typ. Isolation Voltage (5) Isolation Resistance Isolation Capacitance I/P to O/P working voltage tested for minute continuous 5kVAC 25VAC 2GW min. 2pF max. Leakage Current 24VAC. 6Hz 2µA typ. / 2.5µA max. Insulation Grade Means of Protection Medical Device Classification Clearance/Creepage reinforced 2MOPP built-in power supply >8.mm Note5: Note6: For repeat Hi-Pot testing, reduce the time and/or the test voltage Refer to local safety regulations if input over-current protection is also required. Recommended fuse: slow blow type REV.: /28 MED-5

6 Specifications Ta= 25 C, nominal input voltage, full load and after warm-up) ENVIRONMENTAL Parameter Condition Value Operating Temperature Range (7) with natural convection.m/s -4 C to +5 C Max. Case Temperature Operating Humidity Temperature Coefficient Thermal Impedance (7) Operating Altitude Pollution Degree Thermal Shock Vibration horizontal direction natural convection (.m/s).5m/s + C typ. 5% to 95% RH.2%/K 9K/W 6.4K/W 5m PD2 according to MIL-STD-8F according to MIL-STD-8F MTBF according to MIL-HDBK-27F, full load +25 C 7 x 3 hours Note7: Measured with test PCB: Eurocard 6xmm 5μm copper, double layer REM2-W Derating Graph (7) (@ Chamber and nominal Vin) REM2-24xxSW REM2-48xxSW natural convection (.m/s).5m/s Ambient Temperature [ C] natural convection (.m/s).5m/s Ambient Temperature [ C] SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Standard Information Technology Equipment, General Requirements for Safety Audio/video, information and communication technology equipment. Safety requirements Medical Electric Equipment, General Requirements for Safety and Essential Performance Medical Electric Equipment, General Requirements for Safety and Essential Performance (CB Scheme) RoHS2+ E96683 E345 UL695-, 2nd Edition, 24 CAN/CSA-C22.2 No , 2nd Edition, 24 UL CAN/CSA-C22.2 No ANSI/AAMI ES66- (25/R22 + A:22), 22 CAN/CSA-C22.2 No. 66-:4, 3rd Edition, IEC66-:25, 3rd Edition + AM:22 RoHs 2/65/EU + AM25/863 REV.: /28 MED-6

7 Specifications Ta= 25 C, nominal input voltage. full load and after warm-up) EMC Compliance Conditions Standard / Criterion Medical electrical equipment Part -2: Electromagnetic disturbances - Requirements and tests Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test without external filter with external filter Air: ±2, 4, 8, 5kV and Contact: ±4, 6, 8kV V/m (8-27MHz) and 9V/m, 27V/m, 28V/m (several frequencies) EN66--2:25 EN55:29 + A:2, Class A EN55:29 + A:2, Class B AS/NZS CISPR:2 Class A, B EN6-4-2:29, Criteria A IEC6-4-2:28, Criteria A EN6-4-3:26 + A2:2, Criteria A IEC6-4-3:27 + A2:2, Criteria A Fast Transient and Burst Immunity (8) DC Power Port: ±.5,, 2kV IEC/EN6-4-4:22, Criteria A Surge Immunity (8) DC Power Port: ±.5,, 2kV IEC/EN6-4-5:24, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields Power Frequency Magnetic Field DC Power Port V (.5-8MHz) DC Power Port V (ISM bands) 5Hz, A/m ( min) A/m ( sec) EN6-4-6:24 + AC:25, Criteria A IEC6-4-6:23, Criteria A EN6-4-8:2, Criteria A IEC6-4-8:29, Criteria A Note8: models tested with 2pcs of Nippon chemi-con KY series (22µF/V) MLCC and a TVS (SMDJ58A. 58V. 3W peak pulse power) in parallel 48Vin models tested with 2pcs of Nippon chemi-con KY series (22µF/V) MLCC and a TVS (SMDJ2A. 2V. 3W peak pulse power) in parallel EMC Filtering Suggestions according to EN55 REM2-W Single output Dual output C3 C4 C3 C4 L L +V IN +V OUT +V IN +V OUT C C2 C C2 COM -V IN -V OUT -V IN -V OUT Component List Class B nom. Vin C C2 C3, C4 L 24VDC 48VDC N/A 2.2µF/V 2 MLCC µf/5v 2 MLCC 2.2µF/V 2 MLCC pf/3kv pf/3kv 45µH 5.2A CMC 373µH 3A CMC DIMENSION and PHYSICAL CHARACTERISTICS Parameter Type Value Material Dimension (LxWxH) Weight case baseplate potting non-conductive black plastic (UL94-V) non-conductive black plastic (UL94-V) silicone (UL94-V) 4.6 x 25.4 x.2mm 24g typ. REV.: /28 MED-7

8 Specifications Ta= 25 C, nominal input voltage. full load and after warm-up) Dimension Drawing (mm) REM2-W tc Ø. ±. 4 x 2.54= ± Recommended Footprint Details Bottom View Top View Pin Connections with suffix /P Pin # Single Dual +Vin +Vin 2 -Vin -Vin 3 CTRL CTRL 4 Trim -Vout 5 -Vout Com 6 +Vout +Vout Tolerance: xx.x= ±.5mm xx.xx= ±.25mm Pin Connections without suffix /P Pin # Single Dual +Vin +Vin 2 -Vin -Vin 4 Trim -Vout 5 -Vout Com 6 +Vout +Vout Tolerance: xx.x= ±.5mm xx.xx= ±.25mm PACKAGING INFORMATION Parameter Type Value Packaging Dimension (LxWxH) tube 29. x 43.5 x 9.7mm Packaging Quantity pcs Storage Temperature Range -55 C to +25 C Stoarge Humidity non-condensing 5% to 95% RH max. The product information and specifications may be subject to changes even without prior written notice.the product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. REV.: /28 MED-8