Product Specification. EF2100 Series
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1 Product Specification EF2100 Series Version 5 Jan 2015 Page 1
2 Contents 1 Europafilter - One Filter, Three Functions Filter Inserts Oil Cleaning Capabilities System Specification Model Explanation EF2100 Series Visual Flow Control (V) Digital Flow Control (D) Spill Tray (S) and Overfill Protection (T) Oil Heaters for High Viscosity (cst) and/or cold conditions Portable Systems (P) Mobility for Systems with up to three Filter Housings (M) ATEX (EX) Systems for environments with an explosive atmosphere Examples of EF-2100 series model numbers and letters Product Specification Code... 9 Page 2
3 1 Europafilter - One Filter, Three Functions Europafilter is an offline oil filter (also called side stream filter) based on cellulose filter technology. It can be deployed for any kind of heavy machinery and hydraulic equipment that use engine oil & lubricants Europafilter incorporates three functions in one flter system: 1. Ultra Filtration EF500HY traps all types of particle, both large and small down to 0.1 microns 2. Slows down oxidation Not only does the filter restrain the oxidation, it also traps deposits and resins that form when the oil oxidizes 3. Reducing Water the same filter that traps particles also absorbs all types of water from the oil: bound, free and emulsified The EF2100 series comes with a range of additional options. Different ways to check flow, oil heating for cold conditions and high viscosities, different types of stands, mobile variants, system with spill tray and overfill protection, different varieties of oil supply as air pumps and pressure reducers and EX classed systems across all the various explosive zones (ATEX). Ultra filtration, particles down to < 0.1 mikron Traps deposits and resins 0.1 µm, 99 % reduction (oxidation) Removing water, bound, free and emulsified water Filtering salt Page 3
4 Particles Resin Water Offline 1.1 Filter Inserts The Europafilter cleaning system, which is analogous to a human kidney, is excellent to use as a kidney to a machine, making the lubricant cleaner and cleaner during full production with your equipment. Simply connect the pump suction to the lowest point of the oil reservoir, usually the drain. Cleaned oil is returned as far away as possible within the oil tank. EF500HY The filter The Europafilter is made with the best oil cleaning capabilities available in the market. Most oil filters can filter down to between 2 and 5 micron (which is where ISO and NAS standards end), but studies have shown that 70% of particles in oil in weight terms are smaller than 1 micron. Our unique and patented capillary filtration system absorbs water effectively and removes the majority of solid particles which are harmful to the machine down to 100 nano (0.1 µm) and below. This is done without chemicals, which have the disadvantage that they remove or neutralize the oil additives. Whereas others deal in grams, Europafilter prides itself on handling kilos and the cellulose filter can trap up to 3 kg of contaminations, and it absorbs as much as 3 liters of water before a change is required. Page 4
5 1.2 Oil Cleaning Capabilities Europafilter can be used to clean the following Oil and lubricant types: 1. Gear Oil / Gearbox Oil 2. Lubrication Oil 3. Transformer Oil 4. Turbine Oil 5. Compressor Oil 6. Hydraulic Oil 7. Cooling Oil 8. Fuel & Engine Oil Hydraulic Oil Depending on type Fuel Engine bunker oil Diesel oil Petroll No Depending on oil type No Lubrication Oil Cutting Oil (Coolant) Water based Oil Pure Oil Compressor Oil Isolation oil (TransformerOil) Particles Water Turbine Oil Engine oil & Gear Oil Page 5
6 1.3 System Specification Filter Insert Type Filter System Type Cleaning Capacity System Pressure Range Cleaning Capability (Particles size) Flow Rate Oil Cleaning Volume Scalability Filter Disposal Cellulose Filter System is designed as an offline system but can also in some applications be used as a bypass system. 3 litres of water and/or 1,75 kg of dirt particles. According to ISO12103/1FTD. Between 0.8 bar and 5,5 bar, but preferably between 2,5 and 4.5 bar All sizes down to 100 nano (0.1 μm) and below From 0.1 l/min-4 l/min depending on the oil viscosity and temperature The system can be used for oil volumes from 2 litres to 65,000 liters (based on actual deployments) Add filters in parallel Incineration Typical flow rates based on temperature and oil viscosity are: cst l/min Page 6
7 1.4 Model Explanation EF2100 Series The EF systems are named with a certain type number depending on how it is dimensioned, which extra functions are included and in what way the filter housings on the EF-systems are supplied with oil. The following sections explain these extra functions and the letters and numbers that designate them Visual Flow Control (V) Fits all models in the EF-2100 series, this is an optional function to all models in the EF-2100 series. You can integrate an oval gear meter and are able to visually watch the oil flow Digital Flow Control (D) Fits models in the EF-2100 series, this is an optional function to the EF-2100 models. You can integrate a digital flow sensor. On a display you will be able to follow the actual flow in liter per minute and total litres that have passed through. You can also put on an alarm on maximu flow, minimum flow and on total litres. With this function added to the EF-2100 you also get the system prepared for oil heaters Spill Tray (S) and Overfill Protection (T) The EF-2100 systems can be mounted on a rack with a spill tray (S) to prevent oil soil. As an extra option you can get it with an overfill protection function. It is a float switch integrated under the system. The system stops if there is a leakage. The tray with overill protection is of advantage if the system is used in unwatched conditions.the overfill protection also prepares the system for oil heaters (EF2125DS) Page 7
8 1.4.4 Oil Heaters for High Viscosity (cst) and/or cold conditions Heaters are suitable when the viscosity is high (more than 320 cst) and/or when the working temperature of the oil is low to keep the flow rate of the oil through the EF-2100 system at an appropriate level. Syystems with the functions Spill Tray (S) with overfill protection (T) or the Digital Flow Control (D) are already prepared for ol heaters.for all othe system types you need an electrical supplement to the system, the oil heater preparation (H). Oil heater power supply requirement is 230V, 50/60Hz, 0.25 kw Portable Systems (P) Portable systems are easy to carry and can be used as standalone units (EF2115DP) Mobility for Systems with up to three Filter Housings (M) The EF systems will be mounted on a mobile wagon. (EF2115MSV) ATEX (EX) Systems for environments with an explosive atmosphere There are EF-2100 systems suitable for all different EX classes. Several ATEX systems with air operated pumps electric motors and with pressure reducers are available. (EF2115SV Ex). Page 8
9 1.5 Examples of EF-2100 series model numbers and letters EF2125DT EF2125DT The series, EF2100 series EF2125DT Filter housings quantity, 2 filter housing EF2125DT Method for oil supply, 5 symbolizes Electrical motor & pump EF2125DT Functionality, D is the symbol for Digital flow control EF2125DT Functionality, T is the symbol for Spill tray with the overfill protection EF2110V EF2110V The series, EF2100 series EF2110V.1 filter housing EF2110V.Method for oil supply, 0 is the symbol for Pressure reducer* EF2110V.Functionality, V is the symbol for Visual flow Oil supply EF2110V.Pressure reducer* EF2111V. direct with bar** EF2112V.3 bar check valve*** EF2113V.Air-driven pump**** EF2125V.Electrical motor & pump * EF-systems can use the pressure direct from the machine, with a pressure reducer included in the EF-system ** EF-systems can use the pressure direct from the machine if the pressure is between 1 5,5 bar *** EF-systems can use the pressure direct from the machine, with a 3 bar check valve in the EF-system **** EF-systems can use an air-driven pump instead of the electrical motor and pump 1.6 Product Specification Country of Origin is Sweden. Patent nr are US-Pat SE-Pat Weight example. One unit EF2115V is 17,3 kg and 2125DT is 36,3 kg Page 9
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