Trelleborg Industrial Antivibration Systems

Transcription

1 Trelleborg Industrial ntivibration Systems safe choice all over the World

2 Trelleborg Industrial VS global supply and manufacturing of Novibra and Metalastik antivibration solutions. uide when choosing V mounts Type of Machine Rotating Equipment Stationary Installations Combustion Engines Compressors, enerators Type of Mount R/REM M R/RB Fail-Safe Vee Mounting Cushyfoot Mobile Installations K SIM Cushyfloat Metacone Vee Mounting Vehicle Engines, Compressors, enerators, Marine Engines Sensitive Equipment Electronics, Cameras, Fans, Small Pumps M SE MC Fanflex Equi-Frequency 2 Bolt Instrumounts Flanged Instrumounts ow Frequency Transit Protection VT M B Double U-Shear Computers, Test Equipment Vehicles K Metacone Cab Mounts E U Engines, Cabs, ROPS Cage Instrument Mounts Electronic Racks, Radio TX/RX, Mobile Computer Systems M 2 Bolt Instrumounts Flanged Instrumounts ow Frequency eavy Duty Isolators Off ighway Vehicles, Vibratory Screens, arge Engines, Public Service Vehicles SW Rectangular SW Circular SW 3 Comp Building & Construction Inertia Blocks, eavy Plant, Ductwork, Suspended Ceilings K VT V-Plate Trelleborg Industrial ntivibration Systems is a global specialist for the supply of rubber to metal bonded antivibration mounts and systems. Our worldwide network of distributors is ideally placed to meet your global requirements for high quality, cost efficient solutions. With a strong reputation for engineering Trelleborg prides itself on its ability to work very closely with you, the customer, to provide optimal designs and ideal products to solve your specific problem. Our head office is located in a modern, 10 million plant in eicester, UK, while production is divided between Europe, North merica and sia, using both our own facilities and those of our sister company Trelleborg utomotive. ll plants are approved to ISO:9001:2000 and ISO eicester also houses the main technical center and extensive research and development facilities. Machine Tools athes, Punch Presses, rinders, Woodworking Equipment Motion Control Re-Bound, Motion imitation Vehicle Suspension Pivot rms, Trunnion Mounts, earbox Mountings TF V-Plate SE Buffers NB VP/UD SP Bearings Metaxentric bushes eneral Purpose Mounts Exhaust Systems, Small Fans, Instrument Panels Type Type B Type C Type D Type KD Type E 2 3

3 Model: pplication - Features Design Standard Range R and Fail Safe EF R and EF uses the rubber profile in shear and compression, obtaining good vertical flexibility with the advantage of horizontal stability. For normal speeds of approx rpm, the R and EF type provides a degree of isolation of 75-85%. Fitted as standard with an integral fail- safe design device with resilient stop, making R and EF ideal for use in mobile applications. The R / EF- mounts can accommodate occasional shock loads to 5 g reference to the weight in hardness 60 IR. The mount will withstand shock loads up to 2 g without plastic deformation. For effective isolation of vibration and noise on machines with rotating movements, e.g. compressors, pumps, combustion engines, industrial and marine gen- sets, generators, converters and fans. REM REM is a universal mounting for applications demanding maximum isolation. It is a further development of R, where EM stands for extra soft. Suitable for both light and heavy machines. For normal speeds of approx rpm the REM type provides a degree of isolation of 85-95%, and gives good isolation with low frequency machines. Fitted as standard with an integral fail-safe design with resilient stop, making REM ideal for use on mobile applications. The REM mounts can accommodate occasional shock loads to 5g reference to the weight in hardness 60 IR. The mount will withstand shock loads up to 2g without plastic deformation. For effective isolation of vibration and noise on machines with rotating movements, e.g. compressors, industrial fans, generators, combustion engines and emergency power sets. 40º IR 60º IR D K d (kg) 40º IR 60º IR R 100/M M R 100/M M R 200/M M R 200/M M R 350/M M R 350/M M R M R M R M R M Type rt No. rt No. rt No. rt No. Dimensions in mm Weight M-max (kg) 35º IR 45º IR 60º IR 70º IR D K d (kg) 35º IR 45ºIR 60º IR 70º IR M º IR 60º IR D W K d (kg) 40º IR 60º IR REM M REM M REM 125 M M REM 125 M M REM 350 M M REM 350 M M REM M REM M REM M RB Similar in design to the R / REM. Type rt No. Dimensions in mm Weight M-Max (kg) 55º IR D K d (kg) 55º IR RB M RB M RB M Especially effective on small 1, 2 and 3 cylinder diesel engines where the special compound employed provides effective isolation of vibration while eliminating much of the excessive movement normally associated with 1-3 cylinder engines. Cushyfloat Originally designed for use with marine engines, this compact low profile mounting is easy to install. The design incorporates bump and rebound control features which limit excessive movements under shock loading. The top metal cover gives protection against oil contamination. The Cushyfloat mounting is an ideal general purpose unit designed to provide effective isolation of vibration and noise arising from many types of static and mobile equipment including marine, industrial and vehicle engines, generator sets, pumps and compressors. Type rt No. rt No. rt No. Dimensions in mm Weight M-Max (kg) 45º IR 55º IR 65º IR 75º IR B C K d1 1 d2 2 (kg) 45º IR 55º IR 65º IR 75º IR M Marine pplications, involving thrust forces M Marine pplications, involving thrust forces M Marine pplications, involving thrust forces Type rt No. rt No. rt No. rt No. Dimensions in mm Weight M-Max (kg) 40º IR 50º IR 60º IR 70º IR B C K d1 1 d2 2 (kg) 40º IR 50º IR 60º IR 70º IR ø M Marine pplications, involving thrust forces SIM SIM is a mounting for mobile applications. The strong metal parts and the soft vertical stiffness combined with high stiffness in the longitudinal direction makes it suitable for suspension of marine engines both with and without thrust bearing. Type rt No. rt No. rt No. rt No Dimensions in mm Weight M-Max (kg) F-Max (N) 40º 50º 60º 70º D K d t (kg) 40º 50º 60º 70º 40º 50º 60º 70º IR IR IR IR IR IR IR IR IR IR IR IR SIM M SIM M SIM M Type SIM is used for vibration isolation of small to medium sized machines such as fans, pumps, compressors, refrigeration and air- conditioning, engines and measurement equipment. Cushyfoot Type rt No. rt No. Dimensions in mm Weight Max Vertical oad (kg) 45º IR 60º IR B K D d (kg) 45º IR 60º IR M M M Cushyfoot mountings have two rubber elements, used in shear and compression. Cushyfoot mountings are suitable for many different types of machinery, e.g. diesel engines, generator sets, compressors, fans, hydraulic units and lift machinery. 4 5

4 Model: pplication - Features Design Standard Range Two Bolt Instrumounts These mountings are high quality products capable of protecting light equipment from vibration and shock. They may be loaded in compression or shear depending on application requirements. Type rt No. rt No. Dimensions in mm Max oad in Compression (kg) Max oad in Shear (kg) Weight 45º IR 60º IR D 45º IR 60º IR 45º IR 60º IR (kg) M M M M M M M Typical applications are instrument panels, lightweight laboratory machines and electronic equipment. Flanged Instrumounts Type rt No. rt No. M-Max (kg) Weight 45º IR 60º IR 45º IR 60º IR (kg) These mountings are suitable for both mobile and static applications, for the protection of sensitive equipment from external vibration or for vibration isolation of small fan sets, transformers and similar equipment. Flanged Instrumountings can be fail-safe if fitted with a washer to the top and bottom of the rubber section. VT Two different parts are available. The VT-upper provides for protection against tension preventing the isolated unit from falling if overloading occurs. Type rt No. rt No. Dimensions in mm M-Max (kg) F-Max (kg) Weight 40º IR 60º IR E K d N t 40º IR 60º IR 40º IR 60º IR (kg) VT-Upper M VT-ower M VT - lower is designed to accept horizontal compression loads and allow shear deflection vertically. Novibra type VT protects wall-mounted instrument cabinets from vibrations and shocks generated by nearby engines, workshop machinery, etc. Mounting type VT - upper could be used for ceiling suspension e.g. fittings, fans, music speakers, etc. SE Type rt No. Dimensions in mm Weight M-Max (kg) 50º IR D D1 d t (kg) 50º IR SE SE SE The SE - mounting consists of an annular rubber section, securely bonded to a single steel support plate. Type SE is suitable for the isolation of high frequency disturbances for office equipment, electric motors and weighing equipment. S S Bobbins supplementary range of cylindrical mountings for a wide range of applications. They can be loaded either in compression or shear taking into consideration individual demands for actual applications. 6 7

5 Model: pplication - Features Design Standard Range Metacone and K Designed for high load capacity with relatively large static deflections. Normally, mountings are assembled with overload and rebound washers to control and limit movement of the suspended equipment under shock loads. Used in off-road and road vehicle engines, vehicle cabs, oil tanks/ tankers and mobile applications. Cab Mounting ;Q ;Q Ø60 Specially profiled rubber section together with bump and rebound washers provides optimum suspension characteristics for cabs on commercial vehicles, tractors and other off - road vehicles, earthmoving equipment and construction plant. 2.6 ;Q X X Ø56 Ø25.4 Ø ; Q (solid) = (x cut out) = (solid) = Ø84 Ø38 ; Q Ø16.3 ; ;Q ;Q ;Q x Ø83 y y Ø (x cut out) (y cut out) (solid) Ø100 Ø46 10 ; Q Ø20 Ø93 Ø x Ø ;Q ;Q Ø50 Ø ;Q 29 Ø10.2 Ø50 Ø ; Q Ø84 Ø38 ; Ø ;Q ;Q Ø63 Ø51 Ø54 - Ø Ø12.3 K Ø81 Ø34.9 Ø142 Ø ; Q ;; QQ Ø20.4 Ø60.5 Ø25 Ø123.5 Ø ;; QQ Ø60 Ø ;Q ;Q Ø10 Ø116 Ø73.3 Ø95 - Ø Ø25 ower end of outer metal must be supported as shown ;Q ;Q Ø16.3 ;; QQ K Ø38 Ø ;; QQ ; ; Q Ø16 Ø72 Ø R K600 Ø84 Ø ; Type rt No. rt No. rt No. rt No. Weight M-Max (kg) 45º IR 55º IR 60º IR 70º IR (kg) 45º IR 55º IR 60º IR 70º IR Type rt No. rt No. rt No. rt No. Weight M-max (kg) 40º IR 50º IR 60º IR 70º IR (kg) 40º IR 50º IR 60º IR 70º IR K K Type rt No. rt No. rt No. Dimensions in mm Weight M-Max (kg) 45º IR 60º IR 70º IR B C D E F K (kg) 45º IR 60º IR 70º IR see drawing Washer Top Bottom U U is an antivibration mounting designed to accommodate axial static and shock loads in both directions. The dynamic natural frequency is constant irrespective of the static load. When fitted with overload/ rebound washers, a high strength fail-safe installation is provided. Type Dimensions in mm Weight M-Max rt No. K C d d1 (kg) (kg) U U d2 D t U Washer Mounting type U is particularly suitable for the suspension of both mobile and static cabs as well as platforms on agricultural vehicles. E Type E mountings are designed to achieve effective vibration isolation on engines, operator cabins and other ancillary units. Type rt No. rt No. Dimensions in mm Installation Dimensions, mmweight M-Max (kg) 40º IR 60º IR d D D C E R (kg) 40º IR 60º IR E E E Typical applications are off-road equipment, construction equipment, military vehicles, agricultural vehicles and industrial mobile machinery. VP and UD Bushes Novibra type VP and Metalastik type UD consist of two concentric sleeves with rubber securely bonded between them. The rubber is pre-stressed to give maximum dynamic strength and durability. The bonded rubber takes up the full movement. ubrication or other bearing maintenance is not required. For vehicle suspension, pivot arms and all types of mechanical linkage, permits oscillating movement through the deflection of rubber in shear. Spherilastik Bearings heavy duty flexible bearing combining high load capacity with the ability to accommodate torsional and angular movements in all planes without lubrication and metal to metal wear. Typical uses include traction and braking reaction rods for rail, road and off-road vehicles, hydraulic damper fixings and other applications where a high duty bearing of compact size is required. Type rt No. Dimensions in mm Max Radial Weight 60º IR d D l oad (kn) (kg) VP 10/ VP 10/ VP 15/ VP 15/ VP 20/ VP 20/ VP 25/ VP 25/ VP 30/ VP 35/ VP 40/ VP 45/ VP 50/ UD UD (55º IR) UD UD UD UD UD UD Type Radial Torsional Conical rt No. Dimensions in mm Stiffness Max oad Stiffness ±b Stiffness ±a Weight 60º IR d D B E F KN/mm kn KNm/rad degrees KNm/rad degrees (kg) Centre bore Centre bore Centre bore Centre bore Trunnion Trunnion

6 Model: pplication - Features Design Standard Range Metaxentric Bushes Metaxentric bushes have a large rubber section with the central pin offset towards one radial plane. Type Radial Properties Dimensions in mm Direction R1 Direction R2 Max oad Weight rt No. d D B E Stiffn N/mm Max defl.mm Stiffn N/mm Dir R1 (kg) (50º IR) (60º IR) (50º IR) (65º IR) (60º IR) Robust and fail-safe, suitable for ROPS and FOPS cab structures. pplications are vehicle spring eye mounting, tilt cab pivot bush and engine mounting. SW Novibra type SW mountings consist of a cylindrical shaped rubber section with integrally bonded interleaf metal plates bonded to two square heavy duty outer metal fixing plates. M 40º IR 60º IR K d t (kg) 40º IR 60º IR SW SW SW SW Novibra elements type SW are heavy duty mountings for static and shock loads in compression. Provides high isolation in the horizontal shear direction. t d pplication fields are crushers, vibratory rollers and mills. K Rectangle SW Rectangular SW mountings are also known as Sandwich mountings because they feature a rubber section sandwiched between plates of metal. Type rt No. rt No. rt No. Dimensions in mm Max oad in Shear (kg) Max oad in Compression (kg) Weight 45º IR 60º IR 70º IR B K D d t 45º IR 60º IR 70º IR 45º IR 60º IR 70º IR (kg) M pplications: Suspending engines on road vehicles and may also be employed as springs for vibratory equipment. Type rt No. rt No. rt No. Dimensions in mm Max oad in Shear (kg) Weight 55º IR 60º IR 65º IR B K D d t 45º IR 60º IR 70º IR (kg) 3 COMP Circular SW Used in a variety of industrial applications including vibratory rollers and small screens or for the suspension of smaller type I.C. engines. Type rt No. rt No. rt No. Dimensions in mm Max oad in Shear (kg) Max oad in Compression (kg) Weight 45º IR 60º IR 70º IR D 45º IR 60º IR 70º IR 45º IR 60º IR 70º IR (kg) M Type rt No. rt No. Dimensions in mm Max oad in Shear (kg) Max oad in Compression (kg) Weight 45º IR 60º IR D K d h 45º IR 60º IR 45º IR 60º IR (kg) K Deflection up to 30mm is possible making type K suitable for installations with low disturbing frequencies. M 40º IR 60º IR B (kg) 40º IR 60º IR K K Installation is simple, eliminating traditional methods of attachment to machinery or support structure. Mounting type K is specifically designed for isolation of heavy machinery with low interfering frequencies for paper mills, mixers, gearboxes and industrial fans. B Novibra V Plate Type rt No. Dimensions in mm Weight M-Max oad 40º IR x B (kg) kg/cm 2 Single Plate x Double Plate x Novibra V Plate is made of oil and grease resistant rubber. The nti-vibration Plate is intended, primarily, for applications with low requirement for vibration isolation. If insufficient deflection is achieved with a single layer, multiple layers can be used by separating each layer with a weight distributing steel plate

7 Model: pplication - Features Design Standard Range TF There is no need to fix machines to the floor since the rubber base of the mounting keeps the machine in place. The rubber element of the TF mounting is oil and chemical resistant. Novibra type TF with level adjuster is suitable for a wide range of free standing workshop machines. Type Dimensions in mm Weight Max oad rt No. D Min (kg) (kg) TF M TF 250 S/S M TF M TF 600 S/S M TF M TF 1200 S/S M TF M TF M TF M TFE Type Dimensions in mm Weight Max oad rt No. D (kg) (kg) TFE TFE Mounting TFE is a simpler version of type TF without level adjuster. It is used for machines which do not require height adjustment or where such a feature is already provided, e.g. by an adjusting screw in the machine. Buffers Buffers are designed to protect structures and equipment from impact forces. They are usually fitted as non - metallic stops or incorporated in vehicle suspension systems to provide progressive stiffening under increasing load. Typical applications are dump trucks, off - road vehicles, cranes, handling equipment and vehicle suspensions. Rectangular D K Ød t B Tapered ØC Cylindrical ØC Type Dimensions in mm Max oad Weight rt No. C (kn) (kg) Cylindrical M M M Conical M M M M M M M Type Dimensions in mm Max oad Weight Rectangular rt No. K B D d t (kn) (kg) NB R NB The shock buffer type NB is used to effectively limit movement of equipment or machine components such as traversing cran es, forestry vehicles, lifting cranes and container handling equipment. Type Dimensions in mm Weight F-Max rt No. K D d t (kg) (N) NB NB NB NB NB ow Frequency Type rt No. rt No. Dimensions in mm 45º IR Max oad 60º IR Max oad 40º IR 60º IR B C D E Radial (N) xial (N) Tangential (N) Radial (N) xial (N) Tangential (N) 17/ M / M / M These antivibration mountings are designed to give large deflection for small loads and are used to protect instruments etc against vibration and impact, and also to isolate light vibrating apertures from surroundings. Radial oad xial oad Tangential oad ow Frequency Mountings are available in three sizes and two grades of rubber hardness

8 Model: pplication - Features Design Standard Range Vee Mountings Vee mountings have ideal stiffness characteristics for rail vehicle engine suspensions. high load capacity mounting with relatively large rubber volume providing a high degree of vibration and noise isolation and it is ideally suited for suspending engines installed in public service and goods vehicles. Type rt No. rt No. Weight M-Max (kg) 55º IR 65º IR (kg) 55º IR 65º IR Type rt No. rt No. Weight M-Max (kg) 50º IR 60º IR (kg) 50º IR 60º IR M Type M is ideal for applications involving isolation of low frequency vibrations in all planes. lso suitable for shock attenuation due to the designed ability to offer large deflection. Provides passive vibration isolation on electronic instruments, measuring equipment and test cells. Specific fields of application are compressors, refrigerators, ventilators, fans, pumps and vibratory screens. 40º IR 60º IR D E K h d (kg) 40º IR 60º IR M M M M M M M M M M M M M M M M Equi- Frequency Type rt No. rt No. Weight M-Max (kg) 45º IR 60º IR (kg) 45º IR 55º IR eneral purpose low profile mounting for use where space is restricted. Suitable for stationary applications such as instrument panels, small fan sets and small vacuum pumps. Fanflex Simple design with metal parts encapsulated in high grade oil - resisting rubber compound giving good environmental resistance. Type rt No. rt No. rt No. Dimensions in mm Weight M-Max (kg) Colour Code 45º IR 55º IR 65º IR K B D1 D2 E d t (kg) 45º IR 55º IR 65º IR 45º IR 55º IR 65º IR Fanflex M yellow blue red Fanflex M yellow blue red MC M white red black Provides relatively large static deflections and hence a high degree of vibration attenuation - 90% isolation for disturbing frequencies of 15 z ( 900 c.p.m ). simple mounting designed predominantly for the suspension of heating, ventilating and air - conditioning equipment for pumps, fans, compressors and control cabinets. B & Double U-Shear Novibra type B and Metalastik type Double U-Shear are equally suitable for isolating vibrations from low speed machines and equipment. Protects sensitive and lightweight units from external shocks and vibrations. Ideal for light fans and compressors, portable gensets and pumps, computers and electronic units, transit cases, measuring and test instruments and gauging equipment. Provides excellent isolation of low frequencies. U Type U enables stable machine installation and is particularly suitable for the vibration isolation of heavier machinery with relatively high interfering frequencies. 40º IR 60º IR B d t (kg) 40º IR 60º IR B 20/ B B B º IR 50º IR B F C d (kg) 40º IR 50º IR º IR 60º IR B h (kg) 40º IR 60º IR U M U M Typical applications can be found on presses, punches and printing machinery

9 Technology you can trust... Trelleborg Industrial VS believes that its strength lies in the ability to work in partnership with the customer. TIVS focuses its resources of advanced technology and design on the customer's real and specific needs. Our know - how, skill and specialist expertise delivers cost-effective solutions and intelligent innovation. We work to understand the environment in which you operate and the performance requirements that it dictates. Our reputation stands on products that you can rely on to perform in the most extreme conditions. Working in close co-operation with the customer, our R&D team is constantly improving the function, durability and service life of Trelleborg products. Trelleborg Industrial VS uses state - of - the - art FME and simulation techniques to assess and overcome future challenges. Constantly looking for new and alternative materials, Trelleborg aims to advance polymer technology and develop the products of the future, ready to meet the life - expectancy and environmental demands of our expanding global customer base. Where to find us ead Office R&D and Manufacturing Trelleborg Industrial VS 1 oods Close eicester E4 2BN United Kingdom Tel: Fax: Customer Contact Centre Trelleborg Industrial VS Trelleborg Industrial VS 1 oods Close eicester E4 2BN United Kingdom Tel: Fax: North merican Reg. Office Trelleborg Industrial VS 200 Veterans Boulevard Suite 3, South aven MI United States Tel: Toll Free Tel: Fax: sian Regional Office lobal Distributors Shanghai Caohejing i Tech Park, Suite 1105, Section, 900 Yishan Road, , Shanghai, PR China Tel: x 113 Fax: rgentina ustralia Bangladesh Belgium Bolivia Brazil Canada Chile Denmark Estonia Finland France ermany reece ong Kong ungry Iceland India Ireland Israel Italy Japan atvia ithuania uxembourg Malta Netherlands New Zealand Norway Peru Poland Portugal Serbia South frica South Korea Spain Sweden Taiwan United Kingdom US For a complete list of our distributors please visit our web page at: Your Distributors details For more information please contact: industrialavs@trelleborg.com lternatively please visit our web pages: Trelleborg Industrial VS 1 oods Close, eicester E4 2BN UK, +44 (0) Trelleborg Industrial VS operates a policy of continuous improvement and development. We reserve the right to change design and specification of our products without prior notification or alteration of literature.