Nordex Anti-Icing System on N131. Konrad Sachse 7th February 2017
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1 Nordex Anti-Icing System on N131 Konrad Sachse 7th February 2017
2 Agenda 1 Anti-Icing System - Features 2 Development of N131 with AIS 3 Validation of design and functionality 4 Field experience and yield improvement 2
3 Nordex Anti-Icing System - Features Key features of the Nordex Anti-Icing System (AIS) Availability: N117 Delta N131 Delta Heating element: Electrical resistance heater Carbon fiber reinforced plastics Aerodynamically relevant surfaces Operation: Down to -20 C, even in severe icing Fully operational during turbine operation Power consumption: Anti-Icing System! Fights the ice before it accumulates on the blade! Minimized by heating the surface rather than the blade structure Minimized by intelligent algorithm to switch off, low power or high power 3
4 Nordex Anti-Icing System - Features Reliable detection of icing conditions is vital for a good Anti-Icing System Multi sensor approach: Ice sensor Manual control Ice detection Power output Meteorological conditions 4
5 Development Nordex has long experience in developing Anti-Icing Systems 2010: 3 x N100/2500-CCV-AIS with pilot Anti-Icing Systems 2011: 14 x N100/2500-CCV-AIS 2012: 32 x N100/2500-CCV-AIS 2013: 1 x N117/3000-CCV-AIS 30 x N100/2500-CCV-AIS 2014: 9 x N100/2500-CCV-AIS 34 x N117/3000-CCV-AIS 2015: 2 x N131/3000-CCV-AIS 17 x N117/3000-CCV-AIS 2016: 13 x N131/3000-CCV-AIS 2017: 17 x N131/3000-CCV-AIS (in construction) > 400 MW installed or in construction 5
6 Development Continuous improvement by learnings and innovations Experience/Improvements N131(GRP/CRP blades) N117 (GRP/CRP blades) N100 (GRP blades) Complexity reduced Maintenance simplified Lightning protection improved (CRP blades) Industrialisation Details improved Heat distribution, manufacturing improved Ice detection improved First AIS installed, Technology Choice
7 Development Design goals for N131 AIS N100/N117 N131 Performance Same power demand Further optimized heat distribution Availability/ Robustness Optimized manufacturing processes Optimized components Maintenance effort Heating element is the only part on the blade surface 7
8 Validation of design and functionality Validation Structural design NR65.5 blade is fully tested in static and dynamic tests applying all additional loads for the AIS Dynamic flapwise: 2.5 million cycles Dynamic edgewise: 7.5 million cycles Static Heating element 8
9 Validation of design and functionality Validation Lightning protection system NR65.5 lightning protection system is fully tested by third party Initial leader attachment test High current coupon tests Current distribution test 9
10 Validation of design and functionality Validation Anti-Icing System (AIS) Every single blade of NR65.5 Anti-Icing System is fully tested inhouse Resistance and insulation test Inspection for Hot Spots Heating cycles Overheat protection test Final acceptance test Long time heating test Prototypes only 10
11 Field experience and yield improvement Field validation NR65.5 Anti-Icing System (AIS) Specially equipped prototype turbines in Finland Cameras on blades Ice thickness measurement device Additional ice detectors Observation of: icing periods severity of icing Known problem: Visibility is very bad during icing 11
12 Field experience and yield improvement Field validation Example of production gain in Lapland AIS OFF AIS ON Winter 2015/2016 N117, Sweden 12
13 Field experience and yield improvement Power curves reflect the yield improvement due to Anti-Icing System (AIS) AIS OFF AIS ON 13
14 Field experience and yield improvement Field validation De-Icing Nordex Anti-Icing System (AIS) can also do De-Icing AIS switched off intentionally Turbine stopped due to icing Very fast De-Icing of the leading edge ( 20 min.) Turbine back in operation Conditions: Winter 2015/2016 N117, Sweden Temperature: -8 C Wind speed: 6 m/s 14
15 Summary Summary NORDEX Anti-Icing System is based on proven technology has a long track record is subject to continuous improvement and innovation guarantees large yield improvement in icing conditions NORDEX Anti-Icing System for N131 is fully certified and tested has maximized robustness and minimized maintenace effort 15
16 Thanks for your attention
17 Together on the same course Nordex SE Langenhorner Chaussee Hamburg Germany Tel: Fax: Web: Acciona Windpower Polígono Industrial Barásoain, parcela Barásoain Navarra, Spain Tel: Fax: infowindpower@acciona.com Web:
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