MACHINERY COST 2015/2016 COMPILED BY: COMPUTUS MANAGEMENT BUREAU, CC CK 1989/040736/23 PO BOX 1615 BETHLEHEM 9700
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1 MACHINERY COST 2015/2016 COMPILED BY: COMPUTUS MANAGEMENT BUREAU, CC CK 1989/040736/23 PO BOX 1615 BETHLEHEM 9700 Tel.: (058) Oct-2015
2 CONTENTS Notes to the calculations of machinery cost Tractor cost (Summarised) Implement cost Tractor cost (detail) Optimal tractor replacement Spreading of repair cost Total cultivating cost per crop Fuel cost per crop Operator cost per crop Transport cost per crop Although we put an effort in to compile this document as accurately as possible, we do not take any responsibility for decisions taken on the grounds of information in this document. ACKNOWLEDGEMENT Prices of tractors, implements and components were supplied by: Pryse van trekkers, implemente en komponente is bekom by: AFGRI Onderdele, Bethlehem AFGRI, Bethlehem Batterysentrum, Bethlehem BP Implemente, Bothaville Dormas, Johannesburg Maxiprest Bethlehem Ortman, USA Same Trekkerdienste, Reitz Van Zyl Staalwerke, Reitz VKB, Reitz
3 NOTES TO THE CALCULATION OF MACHINERY COST Life time of tractor = 10 year Hours per annum in use = 1000 hour Days per week = 6 days Hours per day in use = 10 hour Investment rate = 6 % Inflation rate = 5 % Real rate of financing cost = 1 % Discount on purchase price = 10 % Insurance rate = 0.5 % Lisence fee = Rand per annum kg Diesel price (Rabat excluded) = Rand/liter Marginal tax rate = 28 % spreading of inflation rate = Factor - Year Year Year Year Year Year Year Year Year Year TOTAL Cross & Perry faktor vir trekkers = 48.19% for smaller as 111 kw; 60.05% for bigger as 111 kw Cross & Perry faktor vir implemente = 25.78% for planters; 18.86% for balers; 20.35% for other implements 24.9% for combine harvesters Spreading of repair cost = Is used to calculate maintanance and repairs from a inflation adapted list price. Repair cost = Total maintanance and repairs - maintanance cost Depreciation = Financing cost = Purchase price + Trade value x rate 2 Trade value after useful life = Insurance = Purchase price + Trade value x rate 2 (The assumption is that tractors and implements does not become technologicly obsolute.) Operators cost = Computus Bestuursburo wage survey Tractor driver level B1 R per month (natura included) B2 R " B3 R " B4 R " General worker level A1 R " A2 R " A3 R " Prices = Prices does not include VAT. Fuel consumption = 0.30 liter per kw-hour at 60% power for high power requirements liter per kw-hour at 45% power for medium power requirements liter per kw-hour at 35% power for low power requirements. (Source: Institute for Agricultural Engineering) Purchase price + Trade value Life time of tractor Current list price x inflation factor for year 10 x Cross & Perry factor COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 1 -
4 TRACTOR COST (SUMMARISED) MODEL: JOHN DEERE JOHN DEERE JOHN DEERE JOHN DEERE JOHN DEERE JOHN DEERE JOHN DEERE 5090 E 6105 M 6140 M 6150 M 7230R 8295 R 9560R kw Annual hours in use PRICE: List price R R R R R R R Purchase price R R R R R R R Trade value after life R R R R R R R PRICE PER kw: List price R R R R R R R Purchase price R R R R R R R Trade value after life R R R R R R R COST OVER LIFE TIME: Operator's cost R R R R R R R Fixed cost R R R R R R R Maintanance cost R R R R R R R Repair cost R R R R R R R TOTAL COST R R R R R R R COST PER kw: Operator's cost R R R R R R R Fixed cost R R R R R R R Maintanance cost R R R R R R R Repair cost R R R R R R R TOTAL COST R R R R R R R COST PER ANNUM: Operator's cost R R R R R R R Fixed cost R R R R R R R Maintanance cost R R R R R R R Repair cost R R R R R R R TOTAL COST R R R R R R R COST PER HOUR: Operator's cost R R R R R R R Fixed cost R R R R R 2.87 R R Maintanance cost R R R R R R R Repair cost R R R R R R R TOTAL COST R R R R R R R COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 2 -
5 IMPLEMENT COST Implement Width Speed Effec- Work Work Work Tractor Fuel List Purchase Trade Depre- Finan- Operatr Repair & Fuel Cost of Cost of Cost of Cost of Cost of tive tempo capas capas model consump price Price value ciation cing cost maintain cost implement implement tractor tractor cultivation m km/h % ha/h ha/day ha/year kw l/ha R R R R/year R/year R/year R/year R/year R/year R/ha R/hour R/ha R/ha Plough: Btms (400) BP Btms (450) BP Btms (400) BP Btms (450) BP Btms (400) BP Btms (450) BP Btms (450) BP Bts (550) WT Bts (550) WT Deep rip: tine ripper BP tine ripper BP tine ripper BP tine ripper BP tine ripper BP tine ripper BP Disk: Offset BP Offset BP Offset BP Offset BP Offset BP Offset Baldan Offset Baldan Offset Baldan Till: Shank Tiller BP Vibro Flex BP Vibro F 13t BP Vibro F 15t BP Shank Tiller BP Vibro F 3bm BP Vibro F 3bm BP COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 3 -
6 IMPLEMENT COST Implement Width Speed Effec- Work Work Work Tractor Fuel List Purchase Trade Depre- Finan- Operatr Repair & Fuel Cost of Cost of Cost of Cost of Cost of tive tempo capas capas model consump price Price value ciation cing cost maintain cost implement implement tractor tractor cultivation m km/h % ha/h ha/day ha/year kw l/ha R R R R/year R/year R/year R/year R/year R/year R/ha R/hour R/ha R/ha Chisel plough: BD 7 Tine BP BD 9 Tine BP BD 11 Tine BP BD 11 Tn H BP BD 15 Tn H BP Drillers: row BP (V/D) row BP (V/L) rw Jumil Notill rw Jumil No till rw Jumil No till row JD (V/D) row JD (V/L) row JD (V/D) row JD (V/L) Wheat plant: row BP BP row BP BP row BP BP row BP BP row BP BP row BP BP r BP BPS r BP BPS r BP BPS Spray: L BP L BP L BP COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 4 -
7 IMPLEMENT COST Implement Width Speed Effec- Work Work Work Tractor Fuel List Purchase Trade Depre- Finan- Operatr Repair & Fuel Cost of Cost of Cost of Cost of Cost of tive tempo capas capas model consump price Price value ciation cing cost maintain cost implement implement tractor tractor cultivation m km/h % ha/h ha/day ha/year kw l/ha R R R R/year R/year R/year R/year R/year R/year R/ha R/hour R/ha R/ha Cultivate: row Cultiv BP row Cultiv BP row Cultiv BP row Cultiv BP row Cultiv BP row Cultiv BP row Cultiv BP row Cultiv BP row Cultiv BP row Cultiv BP Fertilizer Applicator: row JD row JD row JD row JD Spread: L BP L BP L BP Mow: Slasher mow BP Slasher mow BP Slasher mow BP Disk mow Kuhn Disk mow Kuhn Mow/Cond Kuhn Mow/Cond Kuhn Mow/Cond Kuhn COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 5 -
8 IMPLEMENT COST Implement Width Speed Effec- Work Work Work Tractor Fuel List Purchase Trade Depre- Finan- Operatr Repair & Fuel Cost of Cost of Cost of Cost of Cost of tive tempo capas capas model consump price Price value ciation cing cost maintain cost implement implement tractor tractor cultivation m km/h % ha/h ha/day ha/year kw l/ha R R R R/year R/year R/year R/year R/year R/year R/ha R/hour R/ha R/ha Harrow: Wheel Katova Wheel Katova Bale: m Dia Masc m Dia Masc m Dia Masc m Dia Masc Potatoes: Planter BP Ridger BP Lifter BP Sort: Cap/d Pwr/h Bag/ha ha/day ha/year Power Wash & pack Wash & pack Silage: Silage BP Silage BP Harvest: Bean cutter SL Trail harvest BP Trail harvest BP NH 660 6r Head NH ' Table Transport: km/h h/year l/ha R/h R/h R/km 10 Ton flat BP Ton bin BP COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 6 -
9 IMPLEMENT COST Implement Width Speed Effec- Work Work Work Tractor Fuel List Purchase Trade Depre- Finan- Operatr Repair & Fuel Cost of Cost of Cost of Cost of Cost of tive tempo capas capas model consump price Price value ciation cing cost maintain cost implement implement tractor tractor cultivation m km/h % ha/h ha/day ha/year kw l/ha R R R R/year R/year R/year R/year R/year R/year R/ha R/hour R/ha R/ha Deep Chisel: (Broad) Super 19 5 tine Super 19 7 tine Super 19 9 tine Super tine Super tine Rolmoer: Rolmoer BP Rolmoer BP Striptill: (Till only) Orthman 4 row Orthman 6 row Orthman 8 row (Till with fertilizer) Orthman 4 row Orthman 6 row Orthman 8 row (Till with plant) Orthman 4 row Orthman 6 row Orthman 8 row Harrow: row Single BP row Single BP row Single BP row Single BP BP = BP Implemente BO = Big Ox FC = Falcon JD = John Deere JS = John Shearer Ra = Radium WT = Wilton GC= GC Tillage AP = Agriponent COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 7 -
10 TRACTOR COST (DETAIL) MODEL JOHN DEERE JOHN DEERE DETAILS 5090 E 6105 M kw Annual hours in use PRICE: Per kw Total Per hour Per kw Total Per hour List price R R R R R R Purchase price R R R R R R Trade value after life R R R R R R COST: Per kw Per Year Per hour Per kw Per Year Per hour Operator's cost R R R R R R Fixed cost R R R R R R Maintanance cost R R R R R R Repair cost R R R R R R TOTAL COST R R R R R R FIXED COST: Per kw Cost per Year Cost per hour Per kw Cost per Year Cost per hour - Depreciation R R R 9.38 R R R Lisence R R R 0.29 R R R Insurance R R R 2.53 R R R Financing cost R R R 5.07 R R R 7.48 TOTAL R R R R R R MAINTANANCE Hours Price Cost/hour Hours Price Cost/hour Oil: R 7.77 R Machine oil 150 R R R R Transmission oil 1500 R R R R 2.52 Filters: R 2.96 R Air filter (primary) 600 R R R R Air filter (sekondary) 600 R R R R Diesel filter 450 R R R R Hidrolic oil filter 450 R R R R Oil filter 150 R R R R Transmission oil filter 1500 R - R R - R - - Air conditioner filter 750 R - R R - R - Tyres: R 7.45 R Set at front 3000 R R R R Set at rear 4000 R R R R 4.52 Battery: 2000 R R R R 0.53 TOTAL R R MAINTAIN & REPAIR Factor List Price Cost/life time Factor List Price Cost/life time - Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R TOTAL R R COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 8 -
11 TRACTOR COST (DETAIL) MODEL JOHN DEERE JOHN DEERE DETAILS 6140 M 6150 M kw Annual hours in use PRICE: r Total Per hour Per hour Per kw Total Per hour List price R R R R R R Purchase price R R R R R R Trade value after life R R R R R R COST: Per kw Per Year Per hour Per kw Per Year Per hour Operator's cost R R R R R R Fixed cost R R R R R R Maintanance cost R R R R R R Repair cost R R R R R R TOTAL COST R R R R R R FIXED COST: Per kw Cost per Year Cost per hour Per kw Cost per Year Cost per hour - Depreciation R R R R R R Lisence R R R 0.29 R R R Insurance R R R 4.82 R R R Financing cost R R R 9.64 R R R TOTAL R R R R R R MAINTANANCE Hours Price Cost/hour Hours Price Cost/hour Oil: R 7.23 R Machine oil 150 R R R R Transmission oil 1500 R R R R 1.76 Filters: R 8.03 R Air filter (primary) 600 R R R R Air filter (sekondary) 600 R R R R Diesel filter 450 R R R R Hidrolic oil filter 450 R R R R Oil filter 150 R R R R Transmission oil filter 1500 R R R R Air conditioner filter 750 R R R R 0.34 Tyres: R 2.72 R Set at front 3000 R R R R Set at rear 4000 R R R R 5.87 Battery: 2000 R R R R 1.06 TOTAL R R MAINTAIN & REPAIR Factor List Price Cost/life time Factor List Price Cost/life time - Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R TOTAL R R COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST - 9 -
12 TRACTOR COST (DETAIL) MODEL JOHN DEERE JOHN DEERE DETAILS 7230R 8295 R kw Annual hours in use PRICE: Per kw Total Per hour Per kw Total Per hour List price R R R R R R Purchase price R R R R R R Trade value after life R R R R R R COST: Per kw Per Year Per hour Per kw Per Year Per hour Operator's cost R R R R R R Fixed cost R R R 2.87 R R R Maintanance cost R R R R R R Repair cost R R R R R R TOTAL COST R R R R R R FIXED COST: Per kw Cost per Year Cost per hour Per kw Cost per Year Cost per hour - Depreciation R R R R R R Lisence R R R 0.29 R R R Insurance R R R 1.12 R R R Financing cost R R R 2.23 R R R TOTAL R R R 2.87 R R R MAINTANANCE Hours Price Cost/hour Hours Price Cost/hour Oil: R R Machine oil 150 R R R R Transmission oil 1500 R R R R 4.66 Filters: R 4.44 R Air filter (primary) 600 R R R R Air filter (sekondary) 600 R R R R Diesel filter 450 R R R R Hidrolic oil filter 450 R R R R Oil filter 150 R R R R Transmission oil filter 1500 R - R R - R - - Air conditioner filter 750 R R R R 0.29 Tyres: R R Set at front 3000 R R R R Set at rear 4000 R R R R Battery: 2000 R R R R 1.06 TOTAL R R MAINTAIN & REPAIR Factor List Price Cost/life time Factor List Price Cost/life time - Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R Year R R R R TOTAL R R COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST
13 TRACTOR COST (DETAIL) MODEL DETAILS JOHN DEERE 9560R kw 417 Annual hours in use 1000 PRICE: Per kw Total Per hour List price R R R Purchase price R R R Trade value after life R R R COST: Per kw Per Year Per hour Operator's cost R R R Fixed cost R R R Maintanance cost R R R Repair cost R R R TOTAL COST R R R FIXED COST: Per kw/year Cost per Year Cost per hour - Depreciation R R R Lisence R 6.91 R R Insurance R R R Financing cost R R R TOTAL R R R MAINTANANCE Hours Price Cost/hour Oil: R Machine oil 150 R R Transmission oil 1500 R R 4.41 Filters: R Air filter (primary) 600 R R Air filter (sekondary) 600 R R Diesel filter 450 R R Hidrolic oil filter 450 R R Oil filter 150 R R Transmission oil filter 1500 R R Air conditioner filter 750 R R 0.31 Tyres: R Set at front 4000 R R Set at rear 4000 R R Battery: 2000 R R 1.06 TOTAL R MAINTAIN & REPAIR Factor List Price Cost/life time - Year R R Year R R Year R R Year R R Year R R Year R R Year R R Year R R Year R R Year R R TOTAL R COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST
14 OPTIMAL TRACTOR REPLACEMENT JOHN DEERE 5090 E 66 kw Optimal replacement takes place in the 8 th year (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Year Inflation Interest Current value Repair Annual Annual Adapted Adapted Total Total Purchase Resale Replacement factor factor factor factor repair cost depreciation repair cost depreciation repair cost depreciation price value cost 5 1 (1) x (2) R R (3) x (5) (6) x (2) R R R R R JOHN DEERE 6105 M 78 kw Optimal replacement takes place in the 9 th year (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Year Inflation Interest Current value Repair Annual Annual Adapted Adapted Total Total Purchase Resale Replacement factor factor factor factor repair cost depreciation repair cost depreciation repair cost depreciation price value cost 5 1 (1) x (2) R R (3) x (5) (6) x (2) R R R R R COMPUTUS MANAGEMENT BUREAU, CC MACHINERY COST
15 OPTIMAL TRACTOR REPLACEMENT JOHN DEERE 6140 M 99 kw Optimal replacement takes place in the 9 th year (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Year Inflation Interest Current value Repair Annual Annual Adapted Adapted Total Total Purchase Resale Replacement factor factor factor factor repair cost depreciation repair cost depreciation repair cost depreciation price value cost 5 1 (1) x (2) R R (3) x (5) (6) x (2) R R R R R JOHN DEERE 6150 M 110 kw Optimal replacement takes place in the 9 th year (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Year Inflation Interest Current value Repair Annual Annual Adapted Adapted Total Total Purchase Resale Replacement factor factor factor factor repair cost depreciation repair cost depreciation repair cost depreciation price value cost 5 1 (1) x (2) R R (3) x (5) (6) x (2) R R R R R COMPUTUS MANAGEMENT BUREAU, CC MACHINERY COST
16 OPTIMAL TRACTOR REPLACEMENT JOHN DEERE 7230R 171 kw Optimal replacement takes place in the 9 th year (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Year Inflation Interest Current value Repair Annual Annual Adapted Adapted Total Total Purchase Resale Replacement factor factor factor factor repair cost depreciation repair cost depreciation repair cost depreciation price value cost 5 1 (1) x (2) R R (3) x (5) (6) x (2) R R R R R JOHN DEERE 8295 R 217 kw Optimal replacement takes place in the 10 th year (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Year Inflation Interest Current value Repair Annual Annual Adapted Adapted Total Total Purchase Resale Replacement factor factor factor factor repair cost depreciation repair cost depreciation repair cost depreciation price value cost 5 1 (1) x (2) R R (3) x (5) (6) x (2) R R R R R COMPUTUS MANAGEMENT BUREAU, CC MACHINERY COST
17 OPTIMAL TRACTOR REPLACEMENT JOHN DEERE 9560R 417 kw Optimal replacement takes place in the 10 th year (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Year Inflation Interest Current value Repair Annual Annual Adapted Adapted Total Total Purchase Resale Replacement factor factor factor factor repair cost depreciation repair cost depreciation repair cost depreciation price value cost 5 1 (1) x (2) R R (3) x (5) (6) x (2) R R R R R COMPUTUS MANAGEMENT BUREAU, CC MACHINERY COST
18 SPREADING OF REPAIR COST As persentage of each year's list price Implement Hours in use YEARS per year Total Tractors % van list price Inflation adapted Mould board ploughs Inflation adapted Disc harrows Inflation adapted Chisel plow Inflation adapted Cultivators, field Inflation adapted One toe ripper Inflation adapted Rotary tiller Inflation adapted Cultivators, row Inflation adapted Rotevators Inflation adapted Rippers Inflation adapted Stubble choppers Inflation adapted Planters, rows, mnt Inflation adapted Planters, row, trailed Inflation adapted Planters, wheat Inflation adapted Harvestor Inflation adapted Harvestor, trailed Inflation adapted COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST
19 SPREADING OF REPAIR COST Implement Hours in use YEARS per year Total Combine harvester Inflation adapted Mowers, disc cond Inflation adapted Mowers, cutter bar Inflation adapted Mowers, drum Inflation adapted Harrows Inflation adapted Balers Inflation adapted Slasher Inflation adapted Forage harvesters Inflation adapted Fertilizer spreaders Inflation adapted Sprayers, boom Inflation adapted Sprayers, air carrier Inflation adapted Bean puller Inflation adapted Potato lifters Inflation adapted Trailer Inflation adapted Transfer trailer Inflation adapted Source: Institute for Agricultural Engineering COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST
20 TOTAL CULTIVATING COST PER CROP Cultivation Maize Sunflower Beans Soya's Potatoes Wheat Sorghum No Fodder (Annl) Fodder (Perennial) Plough Tine Plough Tine Plough Tine Till Establish Production R/ha R/ha R/ha R/ha R/ha R/ha R/ha R/ha R/ha R/ha R/ha R/ha R/ha R/ha Plough Deep chisel Disk Till Till Till Rolmoer Chisel plough Chisel plough Drill Wheat plant Spray Spray Wead cultivate Fertilizer applicate Spread Mow Harrow Bale Potatoes: - Planter Ridger Lifter Sort TOTAL (Rand/ha) R R R R R R R R R R R 796 R R R Self harvest: (Rand/ha) - Trail harvester R R R R Combine harvester R R R R R R R R R COMPUTUS MANAGEMENT BUREAU, CC: MACHINERY COST
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