Tired Iron to Increased Readiness: F/A-18 Super Hornet Renewing the Fleet for the Future Fight
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1 Tired Iron to Increased Readiness: F/A-18 Super Hornet Renewing the Fleet for the Future Fight Travis McBurnett Director, F/A-18 Sustainment BOEING is a trademark of Boeing Management Company.
2 F/A-18E/F Super Hornet and EA-18G Readiness Boeing Mod/Production Flow New Aircraft Production Increased aviation capacity 10,000 hour new build aircraft creates future readiness Integrated supply chain with sustainment Service Life Modification Productionized process to maximize throughput Validate and replicate results to Scale Accelerate warfighting capabilities Engineering Empowerment SEAL SLM Enabled At Lemoore Improved Readiness Aircraft Availability Sufficient Capacity Improved Capability Rhino Readiness Data analytics drives predictive decision making SHOGUN Improved Parts Availability SEAL Building jets at Lemoore 2
3 Super Hornet Service Life Modification Program Service Life Modification (SLM) is the recapitalization of the F/A-18E/F fleet to Block III capability. Airframe Service Life Extension Block III Upgrade Subsystem Inspection Mission Capable Airframe lifetime extension from 6000 flight hours to flight hours Capability Integration Advanced Cockpit System Advanced Network Integration Common Tactical Picture (DTP-N/TTNT) Conformal Fuel Tanks Signature Improvements SATCOM Restore high priority subsystems to improve maintainability Service Life Modification Systems checkout and fleet inspection to deliver mission ready aircraft Service Life Modification: Renewing the Fleet for the Future Fight NAVAIR Public Release Approved for public release; distribution is unlimited. 3
4 Service Life Modification: a Novel Approach Analyze Productionize Deliver Service Life Assessment Program (SLAP) Service Life Extension Program (SLEP) F/A-18 Block I and Block II Fatigue Life Analysis Using Fleet Utilization Data Tear Down of 2 USN Aircraft to Augment Analysis with Inspection Airframe Lifetime Extension From 6,000 to 10,000 Flight Hours Deploy Best of Boeing Manufacturing Practices Define a Production Flow Approach and Deploy BDS, BGS, and BCA Best Practices in St. Louis and San Antonio Integrate SLM Specification, Fleet TDs, and O-Level Maintenance Work Scope and Remove Redundant Sequences to Benefit Cost and Schedule Drive Traditionally Unplanned Work into Planned, Kitted Repeatable Work Service Life Modification (SLM) Develop Material and Tooling Kits for Service Life Extension, Block III Upgrade, Subsystems Inspection, and Mission Capability On Cost and on Schedule, Continuously Improving Continuous Updates to Repair Bill of Material (RBOM) Based on Usage Standard dispositions in Structural Repair Manual (SRM) for Fleet Use NAVDER engineering Authority to Shorten Defect Resolution Cycle Improved Fleet Readiness Contribute Findings to Spares Configuration Block III Capabilities to Stay Ahead of Future Threats 2 USN Learning Aircraft F/A-18 E Block III Production best practices yielding predictable, repeatable results 4
5 F/A-18E/F Super Hornet Block III Conformal Fuel Tanks Compatible Range Signature Improvements Lower Radar Cross Section Advanced Cockpit System Increased Situational Awareness 10,000+ Hour Airframe DTP-N Open Architecture, Multi-level secure processor TTNT High Throughput, Low Latency Data Link Block II IRST* Long Range. Counter Stealth SATCOM* Advanced Network Connectivity *Program of Record independent of Block III NAVAIR Public Release Approved for public release; distribution is unlimited. 5
6 Summary Super Hornet transitioning from a Tired Iron aircraft to one with extended life and improved readiness Value proposition increased when combined with improved capability Productionized process and engineering empowerments are key enablers Continuously learning to drive unplanned work into planned and kitted repeatable work 6
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