W-PFS range of advanced fuel polishing systems. Rev1501

Transcription

1 W-PFS range of advanced fuel polishing systems Rev1501

2 Contents Introduction page 3 Why these systems offer the best protection page 4 Solving the problems page 5 The W-PFS range page 6 Options page 7 Absolute Polishing page 7 DC models W-PFS-008/014/026/040 page 8 W-PFS-010-W-220VAC and options page 9 W-PFS-026-W-220VAC and options page 10 W-PFS-040-W-220VAC and options page 11 W-PFS-060-W-220VAC and options page 12 W-PFS-120/170/240/400-F page 13 Custom built system examples page 14 All images, data, facts and figures shown in this document are for representation only and are subject to change. The manufacturer reserves the right to change specifications without notice. All information in this document is only for reference. Reproduction in any form is not permitted without the prior written permission of WASP PFS Ltd. E&OE 2

3 Fuel cleaning; essential yet so easy to get wrong. It is time to clear up the confusion with this advanced range from the market leaders. Introducing the WASP PFS range of fuel cleaning systems. Introduction Ranging from small DC powered units which clean at 8 litres per minute, to AC powered systems which handle 400 litres per minute, the WASP PFS range has the following key benefits: Free and emulsified water removal Centrifugal fuel cleaning 2 micron final stage Colour touch screen control system Multistage Manual, programmable timer and BMS control BMS monitoring as standard Advanced sensing systems with real time feedback Automatic stop on service requirement Continually rated devices mean no limited run time requirement Mechanical removal of main contaminate, reduces running costs and spare part requirements Intuitive setup and operation Ethernet control and monitoring We also offer the following options Absolute Polishing, fuel cleaning to 0.5 micron WASP Connect, network, mobile phone, , internet connectivity Bacterial removal filtration system Automatic priming pumps Manual priming pumps Automatic water drains Drip trays Automatic changeover systems (multiple tank cleaning from a simple unit) ISO4406:1999 particulate counter and data logger with water sensing option and computer readout Modbus BMS Other field bus BMS options 3

4 Why our systems offer the best protection We are the pioneers of the fuel polishing industry, and that intuitive understanding of the issues of fuel is at the heart of any WASP PFS system; as is an understanding of the requirement not only to keep that fuel clean, but how to achieve it with minimal fuss. We know there is a choice in the fuel cleaning market, so why should you consider a WASP system? Well for starters we are the market leaders in fuel cleaning technology, and have been supplying fuel cleaning systems for longer than anyone else. We are the largest suppliers in Europe for these systems, and our experience in this market means we are years ahead of other systems in terms of technology, performance and functionality. Our patented centrifugal cleaning process, coupled with our ability to remove emulsified water from fuel, means we stand out in the market no other system can offer these features. Then there is the anti-bacterial function. Not only do we control and remove the live bacterial content, but we also neutralise any small bacterial matter that is left. Moreover, our 2 micron cleaning system, in tandem with our innovative and unique Absolute Polishing stages will remove the bacterial at a cellular level. So in summary, our systems are better developed, faster, more efficient and have significantly more functionality that any other in the market today. With functionality like this, it s no wonder we are No. 1 in the industry. So when it comes to ensuring your fuel is clean, who are you really going to trust? Examples of our intuitive touch screen control system 4

5 Solving the problems There are many ways to combat fuel contamination, each has its strengths and weaknesses, but it s not until you take a holistic approach to fuel cleaning than you can really start to solve the problem rather than just deal with the effects. There are 3 mains areas to combat: 1) Water 2) Bacteria/fungal infection (the fuel bug) 3) Sludge So how do you clean fuel with any or all of these issues, and potentially other contaminates too? Simple, follow these steps: 5

6 The WASP Pure Fuel System range All systems clean to 2 micron, removing both free and emulsified water as standard. DC Powered Range Part Number Mounting Power Flow Rate lit/min Primary Bowl Base Control W-PFS-008-W-12vdc Wall 12v DC 6A 8 Clear or Metal Polymer PLC W-PFS-008-W-24vdc Wall 24v DC 3A 8 Clear or Metal Polymer Colour touch screen W-PFS-014-W-12vdc Wall 12v DC 10A 14 Clear or Metal Polymer PLC W-PFS-014-W-24vdc Wall 24v DC 5A 14 Clear or Metal Polymer Colour touch screen W-PFS-026-W-24vdc Wall 24v DC 2.5A 26 Clear or Metal Polymer Colour touch screen W-PFS-040-W-24vdc Wall 24v DC 11A 40 Metal Polymer Colour touch screen AC Powered Range 220v 1ph 50hz Part Number Mounting Power Flow Rate lit/min Primary Bowl Base Control W-PFS-010-W-220vac Wall 220v AC 4A 10 Clear or Metal Polymer Colour touch screen W-PFS-010-W-220vac-ENC Enclosure 220v AC 4A 10 Clear or Metal Stainless Steel Colour touch screen W-PFS-010-P-220vac Portable 220v AC 4A 10 Clear or Metal Polymer Colour touch screen W-PFS-026-W-220vac Wall 220v AC 2.5A 26 Clear or Metal Polymer Colour touch screen W-PFS-026-W-220vac-ENC Enclosure 220v AC 2.5A 26 Clear or Metal Stainless Steel Colour touch screen W-PFS-026-P-220vac Portable 220v AC 2.5A 26 Clear or Metal Polymer Colour touch screen W-PFS-040-W-220vac Wall 220v AC 5A 40 Metal Polymer Colour touch screen W-PFS-040-W-220vac-ENC Enclosure 220v AC 5A 40 Metal Stainless Steel Colour touch screen W-PFS-060-W-220vac Wall 220v AC 6A 60 Metal Polymer Colour touch screen W-PFS-060-W-220vac-ENC Enclosure 220v AC 6A 60 Metal Stainless Steel Colour touch screen W-PFS-120-F-220vac Frame 220v AC 12A 120 Metal Stainless Steel Colour touch screen W-PFS-170-F-220vac Frame 220v AC 12A 170 Metal Stainless Steel Colour touch screen W-PFS-240-F-220vac Frame 220v AC 12A 240 Metal Stainless Steel Colour touch screen W-PFS-400-F-220vac Frame 415v AC 12A 400 Metal Stainless Steel Colour touch screen Notes: The standard fit is a metal bowl, unless otherwise requested a metal bowl will always be supplied Replacement spare parts Primary Final Model Element Seal Kit Element Seal Kit W-PFS-008/ W-FCF-15-ELE W-FCF-15-GK W-PFS-014/ W-FCF-25-ELE W-FCF-25/60-GKV W-PFS-040/ W-FCF-60-ELE W-FCF-25/60-GKV W-PFS-120/170 4 or 8x W-FCF-170-ELE W-FCF-170-GK W-PFS-240/400 4 or 8x W-FCF-400-ELE W-FCF-400-GK 6

7 Automatic water drain WASP Connect Network, GSM / Mobile telephone monitoring Intranet / Internet communications Drip tray (for non enclosure units) Modbus BMS control Other BMS communication protocols Options available across the range A way to eject water from the system, without stopping it. The system can then eject the water into a suitable container, without the main pump stopping. Communication for remote control and monitoring (text on error, etc) Ethernet connections for local and external monitoring/control Enclosed systems have drip trays, but this is an option for all units Modbus, being one of the more popular BMS protocols as available Likewise, we support different field bus protocols (profibus, CAN, etc) 2 tank, auto changeover system A way to use one system for two fuel tanks automatically Multiple tank auto changeover system Particulate Counter Automatic priming stage (option for input side only) Automated manifolds for 3 or more tanks to be cleaned by 1 fuel polishing system ISO4406:1999 particulate counter and data logger with water sensing option and computer readout A remote pumping unit for automatic priming Absolute Polishing option Absolute polishing is a final stage, ultra-fine filtration process. Its anti-bacterial action cleans fuel to hitherto unheardof levels. Manufactured from 316 stainless steel, this offers 0.5 micron absolute or 1 micron absolute final stage filtration and it is available for all models in the range. This allows your WASP PFS fuel polishing system to remove particulate, dirt, bacteria and other microscopic contamination at beta 5000 level. Logarithmic scale 0.1 micron 1 micron 10 micron 100 micron 1000 micron Then on to Nano Filtration and Osmosis Micro Filtration Fine Filtration Filtration / Strainer Bacteria Mould Spores Human Hair Tobacco Smoke Yeast Lead Spider web Copier Toner Pollen Filtration Type Contamination range 7

8 DC models - W-PFS-008 / 014 / 026 / 040 DC system, providing full control system and monitoring in a compact form Manual, Automatic (timer) and BMS control system Fuel conditioning stage for anti-bacterial action Patented centrifugal removal process Recirculation or transfer action Service filter alarm Water in fuel alarm Reduces cost of filter maintenance Free and emulsified water removal 2 micron final stage 1 or 0.5 micron absolute polishing optional Control systems PLC control on 12v DC models 4 Colour touch screen on 24v DC models DC Model Range Specification W-PFS-008 W-PFS-014 W-PFS-026 W-PFS-040 Flow rate 8 lit/min (480 lit/hr) 14 lit/min (840 lit/hr) 26 lit/min (1560 lit/hr) 40 lit/min (2400 lit/hr) Power 24v DC (3a) or 24v DC (5a) or 24v DC (7.5a) 24v DC (15a) 12v DC (6a) 12v DC (10a) Dimensions 700x700x350mm 700x700x350mm 1080x800x450mm 1100x1000x480mm Ports ¾ BSP-P ¾ BSP-P 1 BSP-P 1 BSP-P Pump body Aluminium Aluminium Aluminium Aluminium Gears Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Shaft Stainless steel Stainless steel Stainless steel Stainless steel Seal Flouoroelastomer Flouoroelastomer Flouoroelastomer Flouoroelastomer Weight 18kg approx 19kg approx 42kg approx 65kg approx Base Polymer Polymer Polymer Polymer Max lift 3 meters 2 meters 5 meters 3 meters Note: Maximum lift valves achieved with non-return valve in the input line. Please refer to pages 3 and 7 for other options available for these systems 8

9 W-PFS-010-W-220VAC and options 220v 50hz 1ph AC system Manual, Automatic (timer) and BMS control system Fuel conditioning stage for anti-bacterial action Patented centrifugal removal process Automatic stop on service requirement 10 lit/min throughput Free and emulsified water removal 2 micron final stage 1 or 0.5 micron absolute polishing optional Colour touch screen control Common specification Flow rate: Power: Current: Ports: Pump body: Pump gears: Pump shaft: Pump seal: Max lift: Base: 10 lit/min (600 lit/hr) 220v 50hz 1ph AC 4A approx ¾ BSP-P Treated Brass Bronze (PTFE optional) Stainless steel Flouoroelastomer 5 meters Polymer Wall mounted variation 700 (w) x 700 (h) x 350mm 21kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system 900 (w) x 800 (h) x 400mm 39kg approx Portable Variation 600 (w) x 1150mm (h) x 600mm 32kg approx Please refer to pages 3 and 7 for other options available for these systems 9

10 W-PFS-026-W-220-VAC and options 220v 50hz 1ph AC system Manual, Automatic (timer) and BMS control system Fuel conditioning stage for anti-bacterial action Patented centrifugal removal process Automatic stop on service requirement 26 lit/min throughput Free and emulsified water removal 2 micron final stage 1 or 0.5 micron absolute polishing optional Colour touch screen control Common specification Flow rate: Power: Current: Ports: Pump body: Pump gears: Pump shaft: Pump seal: Max lift: Base: 26 lit/min (1560 lit/hr) 220v 50hz 1ph AC 2.5A approx (at 220v AC) 1 BSP-P Treated Brass Bronze (PTFE optional) Stainless steel Flouoroelastomer 5 meters Polymer Wall mounted variation 1080 (w) x 800 (h) x 400mm 42kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system 1000 (w) x 1200 (h) x 400mm 48kg approx Frame mounted version with automatic 3 tank changeover Portable Variation 600 (w) x 1150mm (h) x 600mm 37kg approx Please refer to pages 3 and 7 for other options available for these systems 10

11 W-PFS-040-W-220VAC and options 220v 50hz 1ph AC system Manual, Automatic (timer) and BMS control system Fuel conditioning stage for anti-bacterial action Patented centrifugal removal process Automatic stop on service requirement 40 lit/min throughput Free and emulsified water removal 2 micron final stage 1 or 0.5 micron absolute polishing optional Colour touch screen control Common specification Flow rate: Power: Current: Ports: Pump body: Pump gears: Pump shaft: Pump seal: Max lift: Max head: Base: 40 lit/min (2400 lit/hr) 220v 50hz 1ph AC 3A approx 1 BSP-P Steel Bronze Stainless steel Flouoroelastomer 5m 30 meters (thirty) with reduced flow Polymer Wall mounted variation 1000x1000x430mm 65kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system 1000 (w) x 1200 (h) x 400mm 72kg approx Please refer to pages 3 and 7 for other options available for these systems 11

12 W-PFS-060-W-220VAC and options 220v 50hz 1ph AC system Manual, Automatic (timer) and BMS control system Fuel conditioning stage for anti-bacterial action Patented centrifugal removal process Automatic stop on service requirement 60 lit/min throughput Free and emulsified water removal 2 micron final stage 1 or 0.5 micron absolute polishing optional Colour touch screen control Common specification Flow rate: Power: Current: Ports: Pump body: Pump gears: Pump shaft: Pump seal: Max lift: Max head: Base: 60 lit/min (3600 lit/hr) 220v 50hz 1ph AC 6A approx 1.5 BSP-P Steel Bronze Stainless steel Flouoroelastomer 5m 80m (eighty meters at reduced flow rate) Polymer Wall mounted variation 1080 (w) x 800 (h) x 450mm 75kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system 1000 (w) x 1200 (h) x 400mm 89kg approx Please refer to pages 3 and 7 for other options available for these systems 12

13 W-PFS-120/170/240/400 These units are all frame mounted, large scale cleaning systems. Designed for large scale industrial use, this range is in use worldwide. Manual, Automatic (timer) and BMS control system Fuel conditioning stage for anti-bacterial action Patented centrifugal removal process Recirculation or transfer action Automatic stop on service requirement 99.6 % free water removal (in single pass) 99% emulsified water removal (in single pass) 2 micron fuel cleaning 1 or 0.5 micron absolute polishing optional Touch-screen control History trend function and report export option Can be controlled via internet/intranet All units are IP55 and are an open steel frame construction These systems can also be manufactured as enclosed units W-PFS-120 W-PFS-170 W-PFS-240 W-PFS-400 Flow rate 120 lit/min (7200 lit/hr) 170 lit/min (10200 lit/hr) 240 lit/min (14400 lit/hr) 400 lit/min (24000 lit/hr) Power 220v 50hz 1ph 12a 220v 50hz 1ph 12a 220v 50hz 1ph 13a 415v 50hz 3ph 11a Dimensions 1750x1500x1200mm 1750x1500x1500mm 2500x1500x1500mm 3000x1500x1500mm Ports 2 BSP-P 2 BSP-P 2 BSP-P 2 BSP-P Pump body Aluminium Aluminium Aluminium Aluminium Gears Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Shaft Stainless steel Stainless steel Stainless steel Stainless steel Seal Flouoroelastomer Flouoroelastomer Flouoroelastomer Flouoroelastomer Weight 245kg approx 310kg approx 450kg approx 800kg approx Please refer to pages 3 and 7 for other options available for these systems 13

14 Custom Built Systems We have the capability to custom build systems to your own specific requirements. If our standard range is not quite what you are looking for, please contact us and ask about our custom-built service. The image to the right shows a unit of a data centre. The customer requested full redundancy; hence this system has two of each stage, including with two complete distinct filtration paths. It cleans at 60 litres per minute, is 220v 50hz 1ph powered (drawing roughly 12a) and is mounted in a stainless steel frame. It has automated ball valves, allowing this one machine to clean 4 separate fuel tanks. It also has an integrated water tank, pressure relief system, is fully monitored and as with all our systems can be remotely controlled and monitored via BMS. As it was installed in a tight area, there is space on the unit to allow for servicing. Fully PLC controlled, with integrated, monitored drip tray. The unit is covered in sensors with roughly 25 different sensing points, all monitoring the systems performance and operation. Below are a selection of other custom-built units, these include duty standby pumps, automated ball vales, special frames, and a unit built into a lorry which was capable of cleaning fuel at 1600 litres per minute (96,000 litres per hour) 14