ACO Modular. ACO Product catalogue. Modular Stainless Steel Channel Drainage System. Modular 20. Modular 125. Modular 200. Floor Drainage systems
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1 CO Modular Floor Drainage systems CO Product catalogue Modular Stainless Steel Channel Drainage System Modular 20 Modular 125 Modular 200
2 CO Modular Modular Stainless Steel Channel Drainage System System Overview System introduction page 3 pplications page 3 Features and benefits page 4 Channel edge profiles page 5 Technical Data Modular 20 technical data page 6 Gully bodies for Modular 20 page 9 ccessories page 11 ssembly inverts page 12 Modular 125 technical data page 13 Gully bodies for Modular 125 page 18 ccessories, Grates page 21 ssembly inverts page 23 Modular 200 technical data page 24 Gully bodies for Modular 200 page 27 ccessories, grates page 29 2 ssembly inverts page 31 Installation Channel and Gully installation page 32 Reference page 35
3 CO Modular Modular Stainless Steel Drainage System CO Modular General overview CO Modular 20 CO Modular 125 CO Modular 200 CO Modular Fields of pplication / System overview Name Type Channel width in ydraulic Flow rate per CO Typical the place of grate [mm] performance connected gully [l/s] Gully application Modular 20 slot 20 light 1,2 3,5 EG 157 architectural solutions, passage (no grating applies) performance EG 178 between wet and dry areas, etc... Invert depth +13 Modular 125 box 125 light and standard 1,2 3,5 EG 157 eisure centers, kitchens, performance EG 178 food processing, etc... Invert depth +13 Modular 200 box 200 light and standard 3,5 5,4 EG 201 food processing, performance EG 220 industrial kitchens, etc... Invert depth +21,5 System introduction Typical plications Modular 20, 125 and 200 follow up previous CO Industries k.s. Modular systems. Those systems offer the first choice for performance and flexibility. Significant improvements include: Vee-bottomed profiled channel for enhance flow efficiency at low rates. Wide range of constant depth and sloping invert channels and accessories to cover 95% of all applications. Manufactured in corrosion resistant 304 and 316 grade austenitic stainless steel that is fully pickle passivated to remove embedded iron and chromium-depleted weld zones, outstanding performance and longevity is assured. dditonally, stainless steel can be 100% recycled if the products are ever removed or at the end its working life. evel invert Continuous fall s a bonus, the system is available off the shelf for a wide, practical range of applications, a few of which are written below. Food Processing Chemical & Pharmaceutical Retail eisure 3 ow weight elements for easy handling. Combined fall Brewing, Bottling & Canning Range of components enabling drainage of complicated ground shapes. Vee channel profile uman & nimal ealth Care Wide variety of invert depths and channel falls to suit most applications. Wide grating choice Solution dvantages Flexible drainage solution ego system Meets highest hygienic requirements In complients with standards Self cleaning effect V profile Wide range of gratings Customer support igh durability performance
4 CO Modular Features and Benefits 1 Wide range of grates available with loading class 15 to C Gully tops are welded to the channel eliminating potential bug trap areas. The gully body can be connected to an CO Eurogully body for installation convenience. 3 System is compatible with co Industries gully range (see table below) 4 4 n optional sieve or basket collects debris effectively The telescopic gully arrangement provides variable invert connection capability. Chamfered spigot outlets provide easy push-fit connection to drainage pipes. 110mm dia spigot outlets with an in-line foul air trap provide a 1.2 l/s flow capacity. Spigot outlets can be supplied with a foul air trap which has a water trap depth of 50mm meeting the requirements of EN The foul air trap allows for an optional sieve to be used Spigots can be supplied with a debris basket if the foul air trap is omitted. Vee-bottomed channel profile enhances flow efficiency at low flow rates for a cleaner, hygienic system Channel and gully tops finished with a brushed 14mm wide edge detail providing an attractive and practical interface with all surrounding floor finishes. ll products are compatible with the optional CO Vinyl Seal for a fully welded flexible floor attachment solution Channels are supplied complete with removable spacer bars to aid installation that are easily removed prior to grating installation evelling feet assist in setting the channel out to finished floor level and provide a convenient concrete anchor Concrete anchor ties are supplied welded to the channel for increased operational robustness following installation. Corner units accommodate standard 500mm grating lengths. Branch units accommodate standard 500mm grating lengths Flange plates are welded to each channel section and allow multi-point clamping of the NBR sponge gasket for a totally waterproof seal. Closing end plates available for all level invert channel depths
5 CO Modular Modular Stainless Steel Channel Drainage System Channel edge profiles Modular 125 and Modular 200 channels are available with different edge details to suit varying load requirements and the surrounding floor material. Standard Channel Suitable for tiles, concrete and epoxy resin floors in pedestrian and light industrial applications. Suitable for oad Class 15 & B125. CO Building Drainage Vinyl Seal Ideal for vinyl sheet flooring applications. It removes the cumbersome mechanical clamping mechanisms traditionally used. The 7 point sealing system is fully watertight and has been used successfully in hundreds of applications internationally. NBR Infill Edge The underside of the channel is infilled with a NBR strip to provide additional strength in dense traffic areas and to make installation easier. Suitable for oad Class C250 to EN Channel edge Mastic sealant NBR infill Standartd channel with vee profile CO Building Drainage VinylSeal for welded vinyl sheet flooring 5 5
6 CO Modular Modular 20 - Technical data Characteristics Modular 20 is a simple, plotter system, which requires no grating, manufactured from 1,5mm thick austenitic stainless steel in grades 304 and 316. Modular 20 is ideal for wash-down applications or as a breakwater between designated wet and dry areas. The system is capable of withstanding heavy wheel loads and it is available with channel edge details suitable for various floor finishes. 20 mm aperture at the top of the channel presents no problems to pedestrian wheelchair or trolley traffic. The continuous slot allows easy access for clearing. Modular 20 channels are available with either sloping or constant inverts. Modular 20 Profile Constant invert Sloping invert Channel edge profiles 15 ID 1, Standard channel NBR infill edge 65 NBR Vinyl seal 65 evel Invert Channels Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 500 mm channel Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 1000 mm channel Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 2000 mm channel Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 3000 mm channel * Marked items available from stock
7 CO Modular Modular 20 - Technical data Sloping Invert Channels Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 500 mm channel Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 1000 mm channel Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 2000 mm channel Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 3000 mm channel Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 6000 mm channel mm corner unit Description Part No Part No Invert Weight ISI 304 ISI 316 () kg mm corner unit mm branch unit Description Part No Part No Invert Weight ISI 304 ISI 316 () kg 500 mm branch unit ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings. * Marked items available from stock
8 CO Modular Modular 20 - Technical data 500 mm end outlet Description Part No Part No Invert Weight ISI 304 ISI 316 () kg 500 mm end outlet (incl. industrial gully top) Ø mm centre outlet Description Part No Part No Invert Weight ISI 304 ISI 316 () kg mm centre outlet (incl. industrial gully top) Ø mm centre outlet Description Part No Part No Invert Weight ISI 304 ISI 316 () kg mm centre outlet One Way Gully Top (compatible to inline gully EG comfort line) Description Part No Part No B Weight Ø ISI 304 ISI 316 mm mm kg One Way Gully Top Ø157 Two Way Gully Top (compatible to inline gully EG comfort line) Description Part No Part No B Weight ISI 304 ISI 316 mm mm kg Two Way Gully Top ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings. * Marked items available from stock Ø157
9 CO Modular Modular 20 - Technical data Gully bodies (for use with one and two way gully tops) EG 157 classic line - horizontal outlet Description Part No Part No ISI 304 ISI DN 70 with 50 mm flange with FT DN 70 with bonding flange with FT DN 70 with double clamping flange with FT DN 100 with 50 mm flange with FT DN 100 with bonding flange with FT DN 100 with double clamping flange with FT ccessories Description Part No Part No Part No NBR ISI 304 ISI Silt basket Sieve O ring Drainage ring Raising piece with bonding flange Raising piece with double clamping flange
10 CO Modular Modular 20 - Technical data EG 178 comfort line - horizontal and vertical outlet Description Diameter Diameter eight Part No Part No D (mm) d (mm) (mm) ISI 304 ISI 316 D Gully body, horizontal d D Gully body, vertical d Description D Part No Part No (mm) ISI 304 ISI 316 Silt basket for body Sand basket for body Foul air trap for body Grating for gully tops Compatible to EG classic line Description Part No Part No Surface oading eight ISI 304 ISI 316 classes 10 Mesh grating antislip plain plain M 40 Perforated grating slot adder grating plain M antislip M antislip M 40 Slot cover M 25 Solid cover Perforated grating - round holes Round holes spec Compatible to inline gully comfort line Description Part No Part No Surface oading eight ISI 304 ISI 316 classes Mesh grating antislip plain 30 Perforated grating adder grating plain M 30 Slot cover M 30 Solid cover Perforated grating - round holes Round holes spec
11 CO Modular Modular 20 - Technical data ccessories End plates with 50 mm outlet Description Part No Part No Channel Weight ISI 304 ISI 316 height kg End plates with 50 mm outlet End plates with 50 mm outlet Description Part No Part No Channel Weight ISI 304 ISI 316 height kg End plates Channel adapter for sump unit Description Part No h Weight mm kg 15 h Channel adapter / / Sump unit / / / / / ± Description Part No Weight mm kg Sump unit Silt basket for Sump unit Description Part No Weight mm kg Silt basket for Sump unit Description Part No NBR infill Vinyl seal ll end plates supplied complete with NBR gaskets and fixing. Vinyl seal NBR infill
12 CO Modular Modular Stainless Steel Channel Drainage System Modular 20 - Technical data One-Way & Two-way Gully Tops with Vertical Gully Outlet (connected to EG 201 gully - classic line) B min max B min B max mm 25mm min Ø110mm One-Way & Two-way Gully Tops with orizontal Gully Outlet (connected to EG 201 gully -classic line) 25mm min. Ø110mm C D min max C min C max D min D max One Way & Two Way Gully Tops (connected to inline gully EG comfort line) B min max B min B max mm One Way & Two Way Gully Tops (connected to inline gully EG comfort line) B min max B min B max
13 CO Modular Modular Technical data Characteristics Modular 125 is a range of high quality channels, gratings and industrial gullies, manufactured from 1,5 mm thick austenitic stainless steel in grades 304 or 316. Modular 125 provides a robust, practical and cost effective solution to floor drainage problems. The modular concept allows systems to be designed to surround machinery and fit within existing tiling patterns. Refurbishment and new drainage layouts and varying hydraulic demands can be satisfied by using com ponents from the Modular 125 range. Modular 125 Profile 125 Constant invert Sloping invert Invert depth ID 1,5 Sloping Invert Channels Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 500mm ong Sloping Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 1000mm ong Sloping Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg mm ong Sloping Inver Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 3000mm ong Sloping Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 6000 mm ong Sloping Invert ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings. * Marked items available from stock
14 CO Modular Modular Technical data evel Invert Channels Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 500mm ong evel Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 1000mm ong evel Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 2000mm ong evel Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg mm ong evel Invert ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings. * Marked items available from stock
15 CO Modular Modular Technical data 500mm Corner Unit Right and Description Part No Part No Invert Weight ISI 304 ISI 316 () kg 500mm Corner Unit Right and mm Corner Unit eft and Description Part No Part No Invert Weight ISI 304 ISI 316 () kg mm Corner Unit eft and mm Branch Unit Description Part No Part No Invert Weight ISI 304 ISI 316 () kg 500mm Branch Unit ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings. * Marked items available from stock End Plates End Plates Description Part No Part No Channel Weight ISI 304 ISI 316 height kg End Plates ll end plates supplied complete with NBR gaskets and fixing. * Marked items available from stock
16 CO Modular Modular Technical data 500mm End Outlet Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg mm End Spigot Outlet Ø mm End Outlet Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg mm End Spigot Outlet Ø110 * ssumes use of in-line foul air trap, Part Number mm Centre Spigot Outlet Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg mm Centre Spigot Outlet Ø mm Centre Outlet Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg 1000mm Centre Spigot Outlet Ø110 ll channels are supplied complete with leveling feet, fixing ties NBR gaskets and fixings. * Marked items available from stock
17 CO Modular Modular Technical data Gullies One Way Gully Top (compatible to EG classic line) Description Part No Part No Weight ISI 304 ISI 316 mm kg One Way Gully Top Ø142 Two Way Gully Top (compatible to EG classic line) Description Part No Part No Weight ISI 304 ISI 316 mm kg Two Way Gully Top Ø142 One Way Gully Top (compatible to inline gully EG comfort line) Description Part No Part No Weight ISI 304 ISI 316 mm kg One Way Gully Top Ø157 Two Way Gully Top (compatible to inline gully EG comfort line) Description Part No Part No Weight ISI 304 ISI 316 mm kg Two Way Gully Top ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings. Ø157 17
18 CO Modular Modular Technical data Gully bodies (for use with one and two way gully tops) EG 157 classic line - vertical outlet Description Part No Part No ISI 304 ISI DN 70 with 50 mm flange without FT with FT DN 70 with bonding flange without FT with FT DN 70 with double clamping flange without FT with FT DN 100 with 50 mm flange without FT with FT DN 100 with bonding flange without FT and FT DN 100 with double clamping flange without FT with FT ccessories Description Part No Part No Part No NBR ISI 304 ISI 316 Silt basket Sieve Foul air trap 75 E Foul air trap 110 E O ring Drainage ring Raising piece with bonding flange Raising piece with double clamping flange
19 CO Modular Modular Technical data Gully bodies (for use with one and two way gully tops) EG 157 classic line - horizontal outlet Description Part No Part No ISI 304 ISI DN 70 with 50 mm flange with FT DN 70 with bonding flange with FT DN 70 with double clamping flange with FT DN 100 with 50 mm flange with FT DN 100 with bonding flange with FT DN 100 with double clamping flange with FT ccessories Description Part No Part No Part No NBR ISI 304 ISI Silt basket Sieve O ring Drainage ring Raising piece with bonding flange Raising piece with double clamping flange
20 CO Modular Modular Technical data EG 178 comfort line - horizontal and vertical outlet Description Diameter Diameter eight Part No Part No D (mm) d (mm) (mm) ISI 304 ISI 316 D Gully body, horizontal D d Gully body, vertical Description D Part No Part No (mm) ISI 304 ISI 316 d Silt basket for body Sand basket for body Foul air trap for body
21 CO Modular Modular Technical data ccessories NBR Infill accessory is inserted into the underside of the visible edge of the drainage channel and associated component sections. NBR Infill can be site fitted or factory fitted if required. This accessory is recommended when the installation is subject to wheeled loadings from trolleys or vehicles to prevent damage to the visible edge of the drainage channel. NBR Infill Description Part No Unit NBR infill NBR Infill * per metre CO Building Drainage Vinyl Seal Description Part No Unit Flexible NBR Seal * per metre Rigid NBR Extrusion * per metre * Double quantity for each channel metre Grating for gully tops Compatible to EG classic line Description Part No Part No Surface oading eight ISI 304 ISI 316 classes Mesh grating antislip plain plain M 40 Perforated grating slot adder grating plain M antislip M antislip M 40 Slot cover M Solid cover Perforated grating - round holes Round holes spec Compatible to inline gully comfort line Description Part No Part No Surface oading eight ISI 304 ISI 316 classes Mesh grating antislip plain 30 Perforated grating adder grating plain M 30 Slot cover M 30 Solid cover Perforated grating - round holes Round holes spec
22 CO Modular Modular Technical data Gratings nti Slip Mesh Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg nti Slip Mesh Grating Electro Polished Electro Polished C250 Electro Polished C250 Electro Polished 2.2 Plain Mesh Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg Plain Mesh Grating Electro-polish Electro-polish C250 Electro-polish C250 Electro-polish 2.2 adder Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg adder Grating C250 Pickled 3.4 (Reversible Plain or nti-slip) C250 Pickled 2.0 eelsafe Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg eelsafe Grating inished inished Perforated Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg Perforated Grating Pickled 3.5 Quadrato* Pickled B125 Pickled B125 Pickled 2.6 Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg Quadrato grating inished 3.2 Plastic Grating Description Part No mm EN 1433 Finish Weight oad Class Plastic Grating White 1.2 Composite Grating* White 0.6 Description Part No mm EN 1433 Finish Weight oad Class Composite Grating C250 Black 1.2 * ocking recess in grating provided as standard C250 White 1,2 kg
23 CO Modular Modular 125 system assembly inverts One-Way & Two-way Gully Tops with Vertical Gully Outlet (connected to EG 157 gully - classic line) = 65mm = 95mm = 125mm B Min Max B Min B Max mm 25mm min Ø110mm One-Way & Two-way Gully Tops with orizontal Gully Outlet (connected to EG 157 gully - classic line) = 65mm = 95mm = 125mm Min Max mm min mm B Ø110mm C D C Min C Max D Min D Max One Way & Two Way Gully Tops (connected to inline gully EG comfort line) = 65mm = 95mm = 125mm Min max B min B max One Way & Two Way Gully Tops (connected to inline gully EG comfort line) = 65mm = 95mm = 125mm B Min max B min B max
24 CO Modular Modular Technical data Characteristics Modular 200 is a range of high quality channels, gratings and industrial gullies, manufactured from 1,5 mm thick austenitic stainless steel in grades 304 or 316. Modular 200 Profile Modular 200 provides a robust, practical and cost effective solution to floor drainage problems. The modular concept allows systems to be designed to surround machinery and fit within existing tiling patterns. Refurbishment and Constant invert new drainage layouts and varying hydraulic demands can be satisfied by using com ponents from the Modular 200 range. Contact CO for details & heavy duty applications. Sloping invert Invert depth +21, ID 1,5 Sloping Invert Channels Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 500mm ong Sloping Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 1000mm ong Sloping Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 2000mm ong Sloping Inver Description Part No Part No Weight ISI 304 ISI 316 mm mm kg mm ong Sloping Invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg mm ong Sloping Invert ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings.
25 CO Modular Modular Stainless Steel Channel Drainage System Modular Technical data evel Invert Channels Description Part No Part No Weight ISI 304 ISI 316 mm mm kg mm long evel invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg mm long evel invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg mm long evel invert Description Part No Part No Weight ISI 304 ISI 316 mm mm kg 3000 mm long evel invert mm Corner Unit Right and Description Part No Part No Invert Weight ISI 304 ISI 316 () kg mm Corner Unit Right and mm Branch Unit 230 Description Part No Part No Invert Weight ISI 304 ISI 316 () kg mm Branch Unit mm End Outlet (compatible to EG 201 gully - classic line) Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg mm Centre Spigot Outlet ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings Ø184 * Marked items available from stock
26 CO Modular Modular Stainless Steel Channel Drainage System Modular Technical data 1000mm Centre Outlet (compatible to EG 201 gully - classic line) Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg 1000mm Centre Spigot Outlet Ø mm One Way Gully Top (compatible to inline gully EG comfort line) Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg mm One Way Gully Top Ø mm Two Way Gully Top (compatible to inline gully EG comfort line) Description Part No Part No Invert () Weight ISI 304 ISI 316 mm kg 1270 mm Two Way Gully Top ll channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings Ø200 * Marked items available from stock End Plates 26 End Plates Description Part No Part No Channel Weight ISI 304 ISI 316 height kg End plate without outlet End plate with 50mm outlet ll end plates are supplied complete with gaskets and fixings. * Marked items available from stock
27 CO Modular Modular Technical data Gully bodies (for use with end and centre outlet) EG 201 classic line - vertical outlet Description Part No Part No ISI 304 ISI DN 100 with 50 mm flange without FT with FT DN 100 with bonding flange without FT with FT DN 100 with double clamping flange without FT with FT ccessories Description Part No Part No Part No NBR ISI 304 ISI 316 Silt basket Sieve Foul air trap 110 E O ring Drainage ring Raising piece with bonding flange Raising piece with double clamping flange
28 CO Modular Modular Stainless Steel Channel Drainage System Modular Technical data EG 201 classic line - horizontal outlet Description Part No Part No ISI 304 ISI DN 100 with 50 mm flange with FT DN 100 with bonding flange with FT DN 100 with double clamping flange with FT ccessories Description Part No Part No Part No NBR ISI 304 ISI 316 Silt basked horizontal Sieve O ring Drainage ring Raising piece with bonding flange Raising piece with double clamping flange EG 201 comfort line - horizontal and vertical outlet Description Diameter Diameter eight Part No Part No D (mm) d (mm) (mm) ISI 304 ISI 316 D Gully body, horizontal d D Gully body, vertical Description D Part No Part No (mm) ISI 304 ISI 316 d Silt basket for body Sand basket for body Foul air trap for body
29 CO Modular Modular Stainless Steel Channel Drainage System Modular Technical data ccessories NBR Infill accessory is inserted into the underside of the visible edge of the drainage channel and associated component sections. NBR Infill can be site fitted or factory fitted if required. This accessory is recommended when the installation is subject to wheeled loadings from trolleys or vehicles to prevent damage to the visible edge of the drainage channel. NBR Infill Description Part No Unit NBR Infill * per metre CO Building Drainage Vinyl Seal NBR infill Description Part No Unit Flexible NBR Seal * per metre Rigid NBR Extrusion * per metre * Double quantity for each channel metre Grating for gully tops Compatible to inline gully EG comfort line Description Part No Part No Surface oading eight ISI 304 ISI 316 classes Mesh grating antislip plain plain M 40 Perforated grating adder grating plain M antislip M Slot cover M 30 Solid cover Perforated grating - round holes Round holes spec
30 CO Modular Modular Stainless Steel Channel Drainage System Modular Technical data Gratings nti Slip Mesh Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg nti Slip Mesh Grating Electro Polished 3.0 Plain Mesh Electro Polished 6.0 Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg Plain Mesh Grating Electro-polish 3.0 adder Electro-polish 6.0 Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg adder Grating C250 Pickled 5.8 (Reversible Plain or nti-slip) C250 Pickled 11.0 Perforated Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg Perforated Grating Pickled 2.8 rla grate Pickled 5.2 Description Part No Part No mm EN 1433 Finish Weight ISI 304 ISI 316 oad Class kg 30 rla grate Pickled Pickled 6.8
31 CO Modular Modular Stainless Steel Channel Drainage System Modular Technical data One-Way & Two-way Gully Tops with Vertical Gully Outlet (connected to EG 201 gully - classic line) B min max B min B max mm 25mm min Ø110mm One-Way & Two-way Gully Tops with orizontal Gully Outlet (connected to EG 201 gully -classic line) 25mm min. Ø110mm C D min max C min C max D min D max One Way & Two Way Gully Tops (connected to inline gully EG comfort line) B min max B min B max mm One Way & Two Way Gully Tops (connected to inline gully EG comfort line) B min max B min B max
32 CO Modular Modular Stainless Steel Channel Drainage System Installation guidelines gully and channel installation Basic Instructions details may vary depending upon application Step 1 Base Preparation Step 4 Pour Concrete Prepare base with 100mm compacted Type 1 fill. Sept 2 Gully Positioning Pour concrete slab and leave for 24 hours before removing shuttering. Step 4 (Continued) 32 Position gully bodies and measure for shuttering and oversite concrete level. Step 3 Construct Shutters Keep pipework clear of loose materials. Step 5 Re-Position Gully Construct shutters, position and mark concrete level. eaving the shutters long allows easy removal after concrete pour. Position gully(s) and check levels. Keep loose materials clear of gully.
33 CO Modular Modular Stainless Steel Channel Drainage System Installation guidelines gully and channel installation Step 6 Backfill Gullies 100mm either side of the channel to allow access to levelling feet, fixing ties and flange plates. Prior to bedding and haunching, check joints and traps for water tightness. Step 8 Form evelling Screed Shuttering Backfill gullies with concrete and float to flange level. Step 7 DPM Fit DPM and clamp in flange as appropriate. Step 8 Channel ssembly Taking into account finished floor materials and thickness (sharp sand, paviors, tiles, vinyl etc) construct shuttering for the levelling screed. Pour screed and remove shuttering. Weigh the channels down when back filling the trench to prevent the channels from lifting or floating. Fully extend and twist channel fixing ties to provide a good anchorage. Pour suitable cement or resin mortar around the channel. The mortar should be of a type and consistency to ensure there can be a good compaction of this material both under the channel base and particularly under the channel edge. The bed and surround must have sufficient strength to support the channel in service. For light and medium duty applications up to oad Class C250, a suitable mortar of Strength Class C20/25 to BS EN with a maximum aggregate size of 10mm should be used. Where it is not possible to provide the depth of surround as prescribed in Step 2, a suitable mortar of Strength Class at least C30/37 to BS EN with a maximum aggregate size of 10mm may be used to support the channel following engineering advice. Step 8 (continued) 33 oose assemble gullies, channel sections and joint gaskets in drainage run ensuring compatibility of adjacent channels, position and level before final tightening of all joints. For oad Class C250 applications, allow 200mm either side and under the channel for concrete backfill support, where this is not possible, seek engineering advice. For oad Class 15 and B125 applications, allow for a minimum of 30mm of bedding material and approximately 50 Remove immediately from the inside surfaces of the channel (or gully) any mortar or concrete spillage.
34 CO Modular Modular Stainless Steel Channel Drainage System Installation guidelines gully and channel installation Step 9a Block Pavior Finish Step 10 Sealing mastic sealant should be provided between the edge of the channel and floor typically 8 10mm wide and 10 15mm deep. In some cases it may be necessary to apply a suitable primer to the stainless steel before applying the sealant. The sealant manufacturers advice should be sought for each individual application. Step 11 Grating Installation Spacing bars with the channel are provided to give stiffness and rigidity during manufacture, site handling and installation. They also prevent closure of the grating aperture during the concreting phase of installation. Prepare screed base working mix under channel and gully top flange and lay block paviors on 300mm wide epoxy surround to prevent movement. Set paviors 3mm maximum above channel edge. Complete paviors on compacted sharp sand bed. Step 9b Tile Finish These bars should be left in position until immediately before the gratings are inserted in place. The spacer bars may be removed by striking them with a sharp horizontal blow with a mallet. Step 12 Cleaning Remove all protective tape from the channel edge and clean the surface with a solvent if necessary to remove any adhesive residue. Wash and clean the channel, empty the silt basket and refit the gratings. 34 Prepare haunching on screed base working mix under channel and gully top flange. ay levelling screed and lay tiles in cement bedding. Step 9c Flexible Sheet Finish Cutting and Welding On-site It is not easy to work with stainless steel on site, as the material is particularly hard and special cutting equipment is needed. Similarly if stainless steel is welded on site then care should be taken to ensure that all welded surfaces are properly finished either by hand, or with an acid finishing. It may not be possible to achieve a uniform surface appearance or guarantee full passivation of the weld in these circumstances. ence finishing under factory conditions will be far superior in this respect. Fit the CO Vinyl Seal rigid extrusion and flexible seal system to channel and gully edge. Prepare haunching
35 CO Modular Modular Stainless Steel Channel Drainage System Reference 35 Supermarket Globus Ostrava/ Czech Republic
36 The CO Group a strong family you can trust. ll reasonable care has been taken in compiling the information in this document. ll recommendations and suggestions on the use of CO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer s responsibility to ensure that each product is fit for its intended purpose and that the actual conditions of use are suitable. This brochure and any advice is provided free of charge and accordingly on terms that no liability (including liability for negligence) will attach the Companyor its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. ny goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company s policy of continuous product development and improvement renders specifications liable to modification. information provided in this brochure is therefore subject to change without prior notification. 1340/IC Modular /En/09/09/J Subject to technical changes without notice
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