Kerotest KM4AP & KM4TP Static Pressure Manifolds
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1 Kerotest KM4AP & KM4TP Static Pressure Manifolds KM4AP KM4TP Product Brief The KM4AP and KM4TP are two-valve, block and bleed style manifolds. These manifolds are intended for static pressure applications and are generally used with Differential Pressure (DP) style pressure transmitters. The block valve isolates the instrument (normally a transmitter) from the process and is normally open in service. When the block valve is closed to isolate the instrument, the bleed valve may be opened to safely vent pressure from the instrument. The KM4AP design permits the process signal line from the transmitter s futbol flange to be connected directly to the manifold. The KM4TP design has a standard 1/2-inch FNPT inlet connection. Features/Benefits Bubble-tight shutoff. Every valve is 100% tested. Space-saving design. One valve replaces two. Less connections means less leak paths means less fugitive emissions. Cost-saving design. Less parts means lower cost in the order of 20-30% compared to conventional two-valve installation. Stem threads isolated from the process fluid, eliminating process fluid contamination. Direct pipestand mounting. Requires KMC Mounting Kit. Permits complete piping installation without the transmitter to minimize potential instrument damage during construction. Multiple packing options available including Teflon and GRAFOIL. Ball-tipped stem design prevents seat galling during valve closure.
2 Specifications KM4AP Metal Seat (Soft Seat Available) Dimensions in Inches (mm) 0.64 (16.3) 2.13 (54.0) 0.20 (5.2) 0.48 (12.2) 0.82 (20.7) 1.63 (41.3) 2.41 (61.1) 0.48 (12.2) Mounting Holes 2 Places Full Radius 4 Places B Max. Open 3.41 (86.5) Instrument Side 1/4-18 NPT Vent/Test Port A Max. Open 2.31 (58.7) 2.31 (58.7) 1.57 (39.9) 3.80 (96.4) 0.30 (7.7) Process Side 1.40 (35.6) 2.80 (71.1) 0.67 (17.0) Block/Isolate Valve 0.38 (9.6) Mounting Hole 3 Places Vent Valve 1/4-18 NPT Vent/Test Port Dimensions in Inches (mm) Instrument Packing A B Teflon 3.14 (79.8) 2.60 (66.0) Vent/Test GRAFOIL/ Low Emissions Graphite 3.79 (96.3) 3.25 (82.6) Block/Isolate Note: Approximate valve weight: 4.3 lb (2.0 kg). Metal Seat: inch (4 mm) diameter orifice. Cv =.36, full open. Soft Seat: Inch (4.8 mm) diameter orifice. Cv =.83, full open. Process 2
3 Specifications KM4TP Metal Seat (Soft Seat Available) Dimensions in Inches (mm) 0.65 (16.4) 2.40 (61.0) 2.12 (53.8) 0.22 (5.6) 0.48 (12.2) 0.81 (20.6) 1.62 (41.1) 0.48 (12.2) Mounting Holes 2 Places B Max. Open 3.41 (86.6) Instrument Side For transmitters having bolt spacing greater than 2.12 [53.8] 1/4-18 NPT Vent/Test Port A Max. Open Block/Isolate Valve 2.38 (60.5) 2.41 (61.2) 1/2-14 NPT Process Port SECTION A-A 0.94 (23.9) Vent Valve 1/4-18 NPT Vent/Test Port 0.38 (9.6) Mounting Holes 2 Places SECTION A-A 1.64 (41.7) 3.67 (93.2) Dimensions in Inches (mm) Instrument Packing A B Teflon 3.14 (79.8) 2.60 (66.0) Vent/Test GRAFOIL/ Low Emissions Graphite 3.79 (96.3) 3.25 (82.6) Block/Isolate Note: Approximate valve weight: 4.2 lb (1.9 kg). Metal Seat: iinch (4 mm) diameter orifice. Cv =.36, full open. Soft Seat: inch (4.8 mm) diameter orifice. Cv =.83, full open. Process 3
4 Standard Materials Valve Body Bonnet Stem Ball Bolts Packing CS A576-10L18 A108 A PH A193-B7 Teflon CS A576-10L18 A105 A PH A193-B7 GRAFOIL 316 SS A A A SS A193-B7 Teflon 316 SS A A A SS A193-B7 GRAFOIL SG A A Monel 400 Monel K500 A193-B7 Teflon Monel Monel 400 Monel R405 Monel 400 Monel K500 A193-B7 Teflon SG3 Hastelloy C276 Hastelloy C276 Hastelloy C276 Stellite A193-B7 Teflon Pressure and Temperature Ratings Packing Valve Seat Pressure and Temperature Ratings Teflon CS, SS Delrin F ( C) Teflon CS, SS PEEK F ( C) F ( C) Teflon CS, SS Teflon F (69 66 C) F ( C) Teflon CS, SS Integral F ( C) F ( C) Teflon Monel Integral F ( C) F ( C) GRAFOIL/Low Emissions Graphite GRAFOIL/Low Emissions Graphite CS Integral F ( C) F ( C) SS Integral F ( C) F ( C) CS is zinc cobalt-plated to prevent corrosion. SG (Sour Gas) meets the requirements of NACE MR SG3 (Sour Gas) meets the requirements of NACE MR SS bolts lower pressure ratings to a maximum of 4500 psig (310 bar). 4
5 Pressure vs. Temperature Soft Seat Pressure psig (bar) 6000 (414) 5000 (345) 4000 (276) 3000 (207) 2000 (138) 1000 (69) 200 (14) 0 0 (-18) 100 (38) 150 (66) 200 (93) 300 (149) Temperature ºF (ºC) 400 (204) Teflon PEEK Delrin PCTFE Denotes Intersecting Data 500 (260) Pressure vs. Temperature Metal Seat Pressure psig (bar) 6000 (414) 5300 (365) 5000 (345) 4200 (290) 4000 (276) 1500 (103) 3000 (207) 2000 (138) 1000 (69) KM4HIW KM4HIC KM4HIS KM4VIC KM4VES KM4VIM Denotes Intersecting Data (-18) (38) 200 (93) 300 (149) (204) (260) (316) (371) (427) (482) (538) 1000 Temperature ºF (ºC) Note: PCTFE (Polychlorotrifluoroethylene) is the exact equivalent of Kel-F. 316 SS bolts lower pressure ratings to maximum of 4500 psig (310 bar). 5
6 Ordering Information KM4TP V D C 4 AM Valve Type KM4AP Flange x Flange KM4TP FNPT x Flange 2. Bonnet Packing V Teflon (Soft and Integral Seats) H GRAFOIL (Integral Seat Only) E Low Emissions Graphite (Integral Seat Only) 3. Seat Material D Delrin (Standard) V Teflon E PEEK K PCTFE (Polychlorotrifluoroethylene) is the exact equivalent of Kel-F I Integral (Body Material) 4. Body Material C CS W 316L SS S 316 SS J Hastelloy M Monel 5. Process Connections 4 1/2-Inch FNPT (KM4TP Only) 6. Options AM BC BP KMC Mount Kit for 2-Inch Pipestand Mounting of Manifold Accessory Bracket for Mounting Conduit with KMC Mount Accessory Bracket for Mounting Purge Meters with KMC Mount CL Cleaned for Chlorine Service HD Hydrostatic Testing (100%) LP Street Elbows and Top Purge Ports OC Cleaned for Oxygen Service PB Bottom Purge Port (Metal Seat Only) PT Top Purge Port (Metal Seat Only) (If Elbow is Required, Specity LP, not PT) R3V Add for Use with Rosemount Model 3051C (SS 18-8 Bolts) SB Steam Block (CS) SSA SS Flange Bolt (Grade 18-8) Maximum Pressure Rating 4500 psig (310 bar) SSC 316 Flange Bolt (B8M) Maximum Pressure Rating 4500 psig (310 bar) SG Sour Gas Meets the Requirements of NACE MR (SS Valves Only) SG3 Sour Gas meets the requirements of NACE MR SP Special Requirements Please Specify 316 SS bolts lower pressure ratings to maximum of 4500 psig (310 bar). 6
7 Ordering Information KM4TPHP S 4 XP SP Body Material C CS, A105 S 316 SS W 316L SS J Hastelloy 2. Process Connections 4 1/2-Inch FNPT 4AT Integral 1/2-Inch Single Ferrule Tube Fittings 316 SS Ferrule and Nut 4ATD Integral 1/2-Inch Dual Ferrule Tube Fittings 316 SS Ferrule and Nut 4TB 1/2-Inch Tube S.W. x Flange x 1/4-Inch FNPT 3. Options AM KMC Mount Kit for 2-Inch Pipestand Mounting of Manifold R3V Add for use with Rosemount Model 3051C (SS 18-8 Bolts) SB Steam Block (CS) SSA SS Flange Bolt (Grade 18-8) Maximum Pressure Rating 4500 psig (310 bar) SSC 316 Flange Bolt (B8M) Maximum Pressure Rating 4500 psig (310 bar) SP Special Requirements Please Specify Note: All manifolds come standard with GRAFOIL packing, integral seats, bonnet locks, and are subjected to hydrostatic testing. KM4TP ASME B31.1 and B31.3 specifications meet MSS-SP-105. Manifold ratings: SST F ( C) F ( C) STL F ( C) F ( C) 316 SS bolts lower pressure ratings to a maximum of 4500 psig (310 bar). All product names referenced herein are trademarks of their respective companies. 7
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