Multi-Station Manifold Blocks

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1 01/10 Multi-Station Manifold Blocks 9.2 Type HSR 10 Size 10 up to 210bar (L1X series) up to 15bar (LX series) Contents Function and configurations 02 Specifications 02 Unit dimensions 0-06 Srew selection table for vertical stacking assembly 07-0 in conjunction with directional WE10 Project design notes Example of the ordering code necessary for 2-station manifold block 957

2 02/10 Hengli hydraulic Hydraulic components Multi-station manifold blocks Type HSR 10 Function and configuration Multi-station manifolds form the basis of complete control systems in a vertical stacking configuration. Compact hydraulic circuits can be built-up by using vertically stacked sandwich plate s in combination with size 6 directional control s or proportional s. All circuits are positioned on each side of the manifold with a common pressure and tank port.each control station has separate actuator ports A and B, which can be on the side (model C) or on the underside (model D) as required. Specification ( block without stack ) HSR 10 - / * o. of controls circuit stations in a vertical stacking configuration 2 controls = 2 controls = controls = 5 controls = 5 6 controls = 6 7 controls = 7 controls = Multi-station manifold block Size 10 =10 L1X = LX = Further details in clear text C = Actuator ports on side D = Actuator ports on underside 01 = Inch threaded 02 = Metric threaded Up to 210bar Series L10 to L19 (L10 to L19: unchanged installation and connection dimensions) Up to 150bar Series L0 to L9 (L0 to L9:unchanged installation and connection dimensions) 95

3 Multi-station manifold blocks Type HSR 10 Hydraulic components Henglihydraulic 0 /10 Unit dimensions ( Actuator ports on side "C" ) (Dimensions in mm) Series L1X (up to 210bar) 6 5 Type: 2HSR10-L1X/..C HSR10-L1X/..C HSR10-L1X/..C 5HSR10-L1X/..C 6HSR10-L1X/..C 7HSR10-L1X/..C HSR10-L1X/..C Ф P2 62 T H This dimension for each individual vertical stacking assembly is dependent upon the s installed 2 Fixing holes for manifold block Solenoid a Solenoid b 5 Sandwich plate 6 When using directional s with ports X and Y, sandwich plates are required for sealing or drawing ports X and Y 7 This dimension ( ) is dependent on the length of directional control installed Oil block bottom mounting hole P1 T1 62 B A 7 0 A 1 B 1 A2 A A A 5 A6 A7 A B 2 B B B 5 B6 B7 B M 16 deep 1 L Block 2 controls controls controls 5 controls 6 controls 7 controls controls Weight(kg) L Type of thread Inch threaded Metric threaded Ports A1..A; B1..B P1, P2, T1, T2 A1..A; B1..B P1, P2, T1, T2 Thread - Ø G1/2 G/ M M27 2 Thread depth Spot-facing - Ø 2 2 Spot-facing -depth

4 0/10 Hengli hydraulic Hydraulic components Multi-station manifold blocks Type HSR 10 Unit dimensions ( Actuator ports on side "C" ) (Dimensions in mm) Series LX (up to 15 bar) 1 This dimension for each 6 1 individual vertical stacking assembly is 5 dependent upon the s installed 2 Fixing holes for manifold block 157 Solenoid a Type: 2HSR10-LX/..C 29 Solenoid b 21 HSR10-LX/..C 5 Sandwich plate 0 6 When using directional HSR10-LX/..C 5 s with ports X and Y, 567 5HSR10-LX/..C sandwich plates are 69 required for sealing or 6HSR10-LX/..C drawing ports X and Y 7HSR10-LX/..C 7 This dimension ( ) is dependent HSR10-LX/..C 57 on the length of directional 91 control installed Oil block bottom mounting hole Ф H T2 P P1 T B A A1 A2 A A A5 A6 A7 A M 16 deep B1 B2 B B B5 B6 B7 B L Block 2 controls controls controls 5 controls 6 controls 7 controls controls Weight(kg) L Type of thread Inch threaded Metric threaded Ports A1..A;B1..B P1,P2,T1,T2 A1..A;B1..B P1,P2,T1,T2 Thread - Ø G/ G1 M27 2 M 2 Thread depth Spot-facing- Ø Spot-facing-depth

5 Multi-station manifold blocks Type HSR 10 Hydraulic components Hengli hydraulic 05 /10 Unit dimensions ( Actuator ports on side "D" ) (Dimensions in mm) Series L1X (up to 210bar) P T A1 B1 A2 A A A5 A6 A7 A B2 B B B5 B6 B7 B 92 B A 2 T P1 102 L M 16 deep Type: 2HSR10-L1X/..D HSR10-L1X/..D HSR10-L1X/..D 5HSR10-L1X/..D 6HSR10-L1X/..D 7HSR10-L1X/..D HSR10-L1X/..D H 75 Ф6. 2 Block 2 controls controls controls 5 controls 6 controls 7controls controls Weight(kg) L This dimension for each individual vertical stacking assembly is dependent upon the s installed 2 Fixing holes for manifold block Solenoid a Solenoid b 5 Sandwich plate 6 When using directional s with ports X and Y, sandwich plates are required for sealing or drawing ports X and Y 7 This dimension ( ) is dependent on the length of directional control installed Oil block bottom mounting hole Threaded type Inch threaded Metric threaded Ports A1..A;B1..B P1,P2,T1,T2 A1..A;B1..B P1,P2,T1,T2 Thread - Ø G1/2 G/ M M27 2 Thread depth Spot-facing - Ø 2 2 Spot-facing depth

6 06/10 Hengli hydraulic Hydraulic components Multi-station manifold blocks Type HSR 10 Unit dimensions ( Actuator ports on side "D" ) (Dimensions in mm) Series LX (up to 15 bar) T2 P A1 B1 A2 A A AA5 A6 A7 A B2 B B B5 B6 B7 B 5 10 B A 2 T1 P L M 16 deep Type: 2HSR10-LX/..D HSR10-LX/..D HSR10-LX/..D 5HSR10-LX/..D 6HSR10-LX/..D 7HSR10-LX/..D HSR10-LX/..D H Ф This dimension for each individual vertical stacking assembly is dependent upon the s installed 2 Fixing holes for manifold block Solenoid a 1 Solenoid b 5 Sandwich plate 6 When using directional s with ports X and Y, sandwich plates are required for sealing or drawing ports X and Y 7 This dimension ( ) is dependent on the length of directional control installed Oil block bottom mounting hole Block 2 controls controls controls 5 controls 6 controls 7 controls controls Weight(kg) L Type of thread Inch threaded Metric threaded Ports A1..A;B1..B P1,P2,T1,T2 A1..A;B1..B P1,P2,T1,T2 Thread - Ø G/ G1 M27 2 M 2 Thread depeth Spot face - Ø Spot face -depth

7 Multi-station manifold blocks Type HSR 10 Hydraulic components Hengli hydraulic 07 /10 Srew selection table for vertical stacking assembly in conjunction with directional WE 10 Fixing screws and permissible operating pressure related to the s fitted. Pressure reducing Pressure relief Double check Check Double Pressure switch Screw GB/T70.1 throttle/ with sandwich double-screw bolt check plate LT0.02 Tensile Operating strength pressure (clamp length 50 mm) M A =.9 m bar ZDR10D..-0/.. M6 90 GB/T Z..DB10V..-LX/.. M6 90 GB/T Z2S10..-LX/.. M6 90 GB/T Z1S10..-0/.. M6 90 GB/T Z2FS10-0/.. M6 90 GB/T HEDOH-L1X/.. M6 90 GB/T ZDR10D..-0/.. Z..DB10V..-LX/.. M6 15 LT ZDR10D..-0/.. Z2S10..-LX/.. M6 15 LT ZDR10D..-0/.. Z1S10..-0/.. M6 15 LT ZDR10D..-0/.. Z2FS10-0/.. M6 15 LT ZDR10D..-0/.. HEDOH-L1X/.. M6 15 LT Z..DB10V..-LX/.. Z2S10..-LX/.. M6 15 LT Z..DB10V..-LX/.. Z1S10..-0/.. M6 15 LT Z..DB10V..-LX/.. Z2FS10-0/.. M6 15 LT Z..DB10V..-LX/.. HEDOH-L1X/.. M6 15 LT Z2S10..-LX/.. Z1S10..-0/.. M6 15 LT Z2S10..-LX/.. Z2FS10-0/.. M6 15 LT Z2S10..-LX/.. HEDOH-L1X/.. M6 15 LT Z1S10..-0/.. Z2FS10-0/.. M6 15 LT Z1S10..-0/.. HEDOH-L1X/.. M6 15 LT Z2FS10-0/.. HEDOH-L1X/.. M6 15 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2S10..-LX/.. M6 195 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z1S10..-0/.. M6 195 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2FS10-0/.. M6 195 LT ZDR10D..-0/.. Z..DB10V..-LX/.. HEDOH-L1X/.. M6 195 LT ZDR10D..-0/.. Z2S10..-LX/.. Z1S10..-0/.. M6 195 LT ZDR10D..-0/.. Z2S10..-LX/.. Z2FS10-0/.. M6 195 LT ZDR10D..-0/.. Z2S10..-LX/.. HEDOH-L1X/.. M6 195 LT ZDR10D..-0/.. Z1S10..-0/.. Z2FS10-0/.. M6 195 LT ZDR10D..-0/.. Z1S10..-0/.. HEDOH-L1X/.. M6 195 LT ZDR10D..-0/.. Z2FS10-0/.. HEDOH-L1X/.. M6 195 LT Z..DB10V..-LX/.. Z2S10..-LX/.. Z1S10..-0/.. M6 195 LT Z..DB10V..-LX/.. Z2S10..-LX/.. Z2FS10-0/.. M6 195 LT Z..DB10V..-LX/.. Z2S10..-LX/.. HEDOH-L1X/.. M6 195 LT Z..DB10V..-LX/.. Z1S10..-0/.. Z2FS10-0/.. M6 195 LT Z..DB10V..-LX/.. Z1S10..-0/.. HEDOH-L1X/.. M6 195 LT Z..DB10V..-LX/.. Z2FS10-0/.. HEDOH-L1X/.. M6 195 LT

8 0/10 Hengli hydraulic Hydraulic components Multi-station manifold blocks Type HSR 10 Srew selection table for vertical stacking assembly in conjunction with directional WE 10 Fixing screws and permissible operating pressure related to the s fitted. Pressure reducing Pressure relief Double check Check Double throttle/ check Pressure switch with sandwich plate Screw GB/T70.1 double-screw bolt LT0.02 Tensile Operating strength pressure (clamp length 50 mm) M A =.9 m bar Z2S10..-LX/.. Z1S10..-0/.. Z2FS10-0/.. M6 195 LT Z2S10..-LX/.. Z1S10..-0/.. HEDOH-L1X/.. M6 195 LT Z1S10..-0/.. Z2FS10-0/.. HEDOH-L1X/.. M6 195 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2S10..-LX/.. Z1S10..-0/.. M6 25 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2S10..-LX/.. Z2FS10-0/.. M6 25 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2S10..-LX/.. HEDOH-L1X/.. M6 25 LT Z..DB10V..-LX/.. Z2S10..-LX/.. Z1S10..-0/.. Z2FS10-0/.. M6 25 LT Z..DB10V..-LX/.. Z2S10..-LX/.. Z1S10..-0/.. HEDOH-L1X/.. M6 25 LT Z2S10..-LX/.. Z1S10..-0/.. Z2FS10-0/.. HEDOH-L1X/.. M6 25 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2S10..-LX/.. Z1S10..-0/.. Z2FS10-0/.. M6 295 LT ZDR10D..-0/.. Z2S10..-LX/.. Z1S10..-0/.. Z2FS10-0/.. HEDOH-L1X/.. M6 295 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z1S10..-0/.. Z2FS10-0/.. HEDOH-L1X/.. M6 295 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2S10..-LX/.. Z2FS10-0/.. HEDOH-L1X/.. M6 295 LT ZDR10D..-0/.. Z..DB10V..-LX/.. Z2S10..-LX/.. Z1S10..-0/.. HEDOH-L1X/.. M6 295 LT Z..DB10V..-LX/.. Z2S10..-LX/.. Z1S10..-0/.. Z2FS10-0/.. HEDOH-L1X/.. M6 295 LT Directional control WE10..-LX/.. + multi-station manifold HSR 10 M6 0 GB/T Directional with manual operation WMM10..-LX/.. + multi-station manifold HSR 10 M6 0 GB/T Pilot op. directional WEH10..LX/.. + multi-station manifold HSR 10 M6 5 GB/T Proportional WRZ multi-station manifold HSR 10 M6 5 GB/T Proportional WRA multi-station manifold HSR 10 M6 0 GB/T Illustration: 1. If the used is out of the above chart scope, the bolt length is dependent upon the stack height of s installed actually. 2. The screw or double-screw bolt and nut mentioned in above chart, must be ordered separately, and the ordering code is as follows: 1) ut( for double-screw bolt) ordering code: see page 96. e.g: ut M6, tensile strength 10(standard), the ordering cade is : LT ) Double-screw bolt ordering code: see page 96. e.g: M6 295, tensile strength 10.9(standard), the ordering cade is : LT ) screw ordering code: see page 96. e.g: M6 90 tensile strength 10.9(standard), the ordering cade is : GB/T 70.1 M

9 Multi-station manifold blocks Type HSR 10 Hydraulic components Hengli hydraulic /10 Project design notes Pressure reducing combined with double check. The pressure reducing ZDR..DA (with pressure reduction in port A) must always be fitted between the directional and the double check Z2S...Otherwise leakfree closure of the system cannot be ensured. Pressure relief combined with double check Leak-free closure of the actuator is not possible, if a pressure relief type ZDB../Z2DB.. effective in port A and/or B is used with a double check. Caution: It is impossible to install sandwich plates with 2 pressure switches in manifold blocks with actuator ports on side "C". Pressure switches combined with double throttle/check meter-in control Pressure switch HED OH, effective in port A and/or B, is fitted between the sub-plate and the double throttle/check Z2FS... Pressure switches combined with double throttle/check meter-out control Pressure switch HED OH, effective in port A and/or B, is fitted between the directional and the double throttle/ check Z2FS... M P T P T P T P T The circuits shown are only examples. These project design notes also apply to s of similar design and function. Example of the ordering code necessary for 2-station manifold block Item Qty. Unit name Type.1 1 Manifold block 2HSR10-L1X/ Directional WE10J-LX/ Pressure reducing ZDR10DA..-0/..Y Double check Z2S10..-LX/ Double throttle/ check Z2FS10-0/ Check Z1S10T..-0/.. Double-screw bolt M6 25-LT ut M6-LT Directional WE10J-LX/ Double throttle/ check Z2FS10-0/.. Screw M6 90-GB/T T1.1 P M A1 B1 a b P T a A2 B2 b P T T2 P

10 10/10 Hengli hydraulic Hydraulic components Multi-station manifold blocks Type HSR 10 China Germany America Japan This brochure can be reproduced, edited, reproduced or transmitted electronically without the authorization of Hengli Hydraulic Company. Due to the continuous development of the product, the information in this brochure is not specific to the specific conditions or applicability of the industry, thus, Hengli does not take any responsibility for any incomplete or inaccurate description. 966

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