Models 630 / 638. Price Price Price A Small Serving of Hot Chocolate A-3 A-4 A-6 A-7. D-3 Black with Sugar D-4. Black G-3

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1 Coffee - Freshly Made Coffee - Decaf. - Black White with Sugar Freshly Made Price Price Price A Small Serving of Espresso - Extra Strong Coffee Hot Chocolate B-3 B-7 Whipped White Coffee Cappuccino - with a Dash of Chocolate Without Sugar E-3 With Sugar E-4 Tea - Freshly Made Black F-3 White with Sugar Drink Being Served Cup Size F-7 Whipped Soup Whipped Hot Water Cup only G-3 H-3 C CRANE NATIONAL VENDORS Models 630 / 638 Hot Drink Series A B C D E F G H J # Q Black Black with Sugar White White with Sugar Black with Sugar White A-3 A-4 A-6 A-7 B-4 B-6 Black D-3 Black with Sugar D-4 Black with Sugar White F-4 F Enterprise Way Bridgeton, Missouri (34) Copyright 9-98

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3 List of Figures Number Title Page 630/638 Merchandiser... 2 Door Assembly - Part Door Assembly - Part Coin Receptacle Assembly GPL Trim Generation Trim Door Lock Mechanism Door Lock and Handle Assembly... 6 Mech and Canister Assembly Turret and Canister Assembly - 7 Column Mechanism Assembly Cup Ring Assembly Actuator Assembly - Cup Ring Mounting Brackets Automatic Delivery Door Display Assembly Miscellaneous Mounted Parts - Door Assembly Base Plate Assembly (Optional) Leg, Leveler, and Leg and Hinge Assemblies Cabinet Assembly - Part Cabinet Assembly - Part Cabinet Assembly - Part Cabinet Assembly - Part Monetary Channel Power Panel Assembly (All 5 Volt Applications) Power Panel Assembly - 5 V (Latin America) Power Panel Assembly V Latin America Water Tank Assembly Lid Assembly - Water Tank Valve Assembly - Hot Water Service Light/Bracket Assembly - 5 V Service Light/Bracket Assembly V Cup Station Support, Overflow Switch, and Cup Sensor Overflow Switch Assembly Canister Support Assembly Regulator Assembly Mixing Bowl and Whipper Assembly Single Brewer Assembly (Without Filter) Single Brewer Assembly - With Filter Barrel Assembly - Single Brewer Rack Assembly i

4 44 Paper Mechanism Assembly - Single Brewer With Filter Filter Paper Housing Water Valve Assembly - Without Filter Filter Head Assembly - With Everpure Filter Filter Head Assembly - With Hydrolife Filter Filter Head Assembly - With Cuno Filter Mixing Bowl and Brewer Ventilation System Vent Tubing (Model 630 Only) Vent Tubing (Model 638 Only) Bracket, Blower, and Cover Assembly Brewer Drive Assembly Air Compressor Assembly Monetary Panel - Part Monetary Panel - Part Monetary Panel - Part Monetary Panel - Part Cup Delivery Assembly Product/Condiment Chutes Product and Condiment Canisters Canister Assembly - Chocolate Canister Assembly - Optional Product or Decaf Canister Assembly - Lightener Canister Assembly - Sugar Canister Assembly - Freeze Dry Coffee Canister Assembly - Fresh Brew Coffee Canister Motor and Plate Assemblies Wiring Diagram - 5 V Wiring Diagram V ii

5 List of Tables Number Title Page 630/638 Merchandiser... 2 Door Assembly - Part Door Assembly - Part Bag Assembly B U. S Bag Assembly B Latin America Coin Receptacle Assembly GPL Trim... 8 Generation Trim Door Lock Mechanism Door Lock and Handle Assembly... 7 Mech and Canister Assembly Turret and Canister Assembly - 7 Column Mechanism Assembly Cup Ring Assembly Actuator Assembly - Cup Ring Mounting Brackets Automatic Delivery Door Display Assembly Miscellaneous Mounted Parts - Door Assembly Base Plate Assembly (Optional) Leg, Leveler, and Leg and Hinge Assemblies Cabinet Assembly - Part Cabinet Assembly - Part Cabinet Assembly - Part Cabinet Assembly - Part Monetary Channel Power Panel Assembly (All 5 Volt Applications) Power Panel Assembly - 5 V (Latin America) Power Panel Assembly V Latin America Water Tank Assembly Lid Assembly - Water Tank Valve Assembly - Hot Water Service Light/Bracket Assembly - 5 V Service Light/Bracket Assembly V Cup Station Support, Overflow Switch, and Cup Sensor Overflow Switch Assembly Canister Support Assembly Regulator Assembly Mixing Bowl and Whipper Assembly Single Brewer Assembly (Without Filter) Single Brewer Assembly - With Filter iii

6 42 Barrel Assembly - Single Brewer Rack Assembly Paper Mechanism Assembly - Single Brewer With Filter Filter Paper Housing Water Valve Assembly - Without Filter Filter Head Assembly - With Everpure Filter Filter Head Assembly - With Hydrolife Filter Filter Head Assembly - With Cuno Filter Mixing Bowl and Brewer Ventilation System Vent Tubing (Model 630 Only) Vent Tubing (Model 638 Only) Bracket, Blower, and Cover Assembly Brewer Drive Assembly Air Compressor Assembly Monetary Panel - Part Monetary Panel - Part Monetary Panel - Part Monetary Panel - Part Cup Delivery Assembly... 6 Product/Condiment Chutes Product and Condiment Canisters Canister Assembly - Chocolate Canister Assembly - Optional Product or Decaf Canister Assembly - Lightener Canister Assembly - Sugar Canister Assembly - Freeze Dry Coffee Canister Assembly - Fresh Brew Coffee Canister Motor and Plate Assemblies Tubing (not shown) iv

7 Coffee - Freshly Made Black Black with Sugar White White with Sugar Coffee - Decaf. - Freshly Made Black Black with Sugar White White with Sugar Price Price Price A Small Serving of Espresso - Extra Strong Coffee Hot Chocolate A-3 Black D-3 Whipped G-3 A-4 Black with Sugar D-4 A-6 Whipped White Coffee Soup A-7 Cappuccino - with a Dash of Chocolate Without Sugar E-3 Whipped H-3 With Sugar E-4 Hot Water Tea - Freshly Made C-3 B-3 Black F-3 B-4 Black with Sugar F-4 Cup only B-6 White F-6 B-7 White with Sugar 2-3 F-7 Drink Being Served Cup Size CRANE NATIONAL VENDORS Hot Drink Series - Models 630 / Parts Manual TABLE. 630/638 MERCHANDISER INDEX PART NUMBER DESCRIPTION - DOOR ASSEMBLY - PART (SEE FIGURE 2 FOR DETAILS) 2 - DOOR ASSEMBLY - PART 2 (SEE FIGURE 3 FOR DETAILS) 3 - CABINET ASSEMBLY - PART (SEE FIGURE 22 FOR DETAILS) 4 - CABINET ASSEMBLY - PART 2 (SEE FIGURE 23 FOR DETAILS) 5 - CABINET ASSEMBLY - PART 3 (SEE FIGURE 24 FOR DETAILS) 6 - CABINET ASSEMBLY - PART 4 (SEE FIGURE 25 FOR DETAILS) 7 - BASE PLATE ASSEMBLY (SEE FIGURE 20 FOR DETAILS) 8 - LEG, LEVELER, AND LEG AND HINGE ASSEMBLIES (SEE FIGURE 2 FOR DETAILS) - - BAG ASSEMBLIES (SEE FIGURE 4 FOR DETAILS) - - TUBING (SEE FIGURE 70 FOR DETAILS) - - WIRING HARNESSES (SEE FIGURE 73 FOR DETAILS) A B C D E F G H J # Q p000 Figure. 630/638 Merchandiser

8 p0002 Figure 2. Door Assembly - Part

9 TABLE 2. DOOR ASSEMBLY - PART INDEX PART NUMBER DESCRIPTION QTY CASTING - MONETARY FRAME - BLACK LABEL - CAUTION - HOT DRINK 3 - DOOR LOCK MECHANISM (SEE FIGURE 9 FOR DETAILS) 4 - COIN RECEPTACLE ASSEMBLY (SEE FIGURE 6 FOR DETAILS) FRAME - CUP DELIVERY DOOR 6 - DISPLAY ASSEMBLY (SEE FIGURE 8 FOR DETAILS) DISPLAY - PHOTO - P.O.P. - OFFSET - - GPL TRIM (SEE FIGURE 7 FOR DETAILS) GPL GENERATION TRIM (SEE FIGURE 8 FOR DETAILS)

10 P0005 Figure 3. Door Assembly - Part

11 TABLE 3. DOOR ASSEMBLY - PART 2 INDEX PART NUMBER DESCRIPTION QTY DOOR ASSEMBLY - COMMON - STANDARD DOOR ASSEMBLY - COMMON - GENERATION (NOT SHOWN) WELD ASSEMBLY - DOOR NUT - #8032 KEPS SCREW - #8-32 X.3 HEX HD MECH AND CANISTER ASSEMBLY (SEE FIGURE FOR DETAILS) PANEL ASSEMBLY - DOOR - CENTER 6 - AUTOMATIC DELIVERY DOOR (SEE FIGURE 7 FOR DETAILS) SELECTION LABEL QUALITY LABEL SANITATION LABEL

12 TABLE 4. BAG ASSEMBLY B U. S. PART NUMBER DESCRIPTION QTY BAG - PLASTIC LABEL - EVERPURE - SMALL LABEL - FRENCH VANILLA CAFE LABEL - SUISSE MOCHA, 5.25X LABEL - PRICE,CUP SIZE,BLNK NOZZLE - DISPENSING - CANISTER REMOVAL TOOL - IMPELLER VINYL CAP -.00 ID.X.50 LG LIST - BAG ASSEMBLY B CONTENTS LABEL - COF/TEA - ENGLISH DOCUMENTATION PACKAGE W.D.PACKAGE - EURO COFFEE-5V LIST - BAG ASSEMBLY

13 TABLE 5. BAG ASSEMBLY B LATIN AMERICA PART NUMBER DESCRIPTION QTY. WD W.D.-HOT BEVERAGE-5V WD W.D.-HOT BEVERAGE-230V BAG PLASTIC LABEL-PRICE,CUP SIZE,BLNK REMOVAL TOOL-IMPELLER OPERATOR'S GUIDE

14 P003 Figure 6. Coin Receptacle Assembly

15 TABLE 6. COIN RECEPTACLE ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY TRIM - COIN RECEPTACLE SHAFT - DOOR - COIN RETURN SPRING - COIN RETURN DOOR GATE - COIN RETURN CUP - COIN RETURN SPACER - CUP SCREW - #8-8 X /2 PHS - TAPPING

16 p0065 Figure 7. GPL Trim

17 TABLE 7. GPL TRIM INDEX PART NUMBER DESCRIPTION QTY TRIM - DOOR - HORIZONTAL - BLACK TRIM - DOOR - HORIZONTAL - CLEAR TRIM - DOOR - HORIZONTAL - SPECIAL COLOR PANEL - TOP TRIM - FLAT T BLACK TRIM PANEL - TOP - MEDIUM GRAY TRIM - DOOR - SIDE - BLACK TRIM - DOOR - SIDE - CLEAR TRIM - DOOR - INSIDE - BLACK TRIM - DOOR - INSIDE - CLEAR CASTING - MONETARY FRAME - BLACK PANEL - RIGHT HAND TRIM - FLAT T BLACK PANEL - RIGHT HAND TRIM - SPECIAL COLOR PANEL - RIGHT HAND TRIM - TRIM - LIGHT GRAY CENTER PANEL - FLAT T BLACK CENTER PANEL - N.V. BLACK CENTER PANEL - T LIGHT GRAY PANEL - LOWER - FLAT T BLACK PANEL - LOWER - MEDIUM GRAY PANEL - LOWER TRIM - 32" EDGE PROTECTOR PANEL - LEFT HAND TRIM - FLAT T BLACK PANEL - LEFT HAND TRIM - LIGHT GRAY PANEL - LEFT HAND TRIM - SPECIAL COLOR FRAME - DELIVERY DOOR

18 p0068 Figure 8. Generation Trim

19 TABLE 8. GENERATION TRIM INDEX PART NUMBER DESCRIPTION QTY CASTING - MONETARY FRAME - BLACK DECAL - TRIM - HORIZONTAL - BOTTOM DECAL - TRIM - HORIZONTAL - TOP FRAME - DELIVERY DOOR DECAL - TRIM - VERTICAL

20 P0032 Figure 9. Door Lock Mechanism

21 TABLE 9. DOOR LOCK MECHANISM INDEX PART NUMBER DESCRIPTION QTY LOCKBAR ASSEMBLY 2 - DOOR LOCK AND HANDLE ASSEMBLY (SEE FIGURE 0 FOR DETAILS) SCREW - #8-32 X.3 HEX HD GUIDE - LOCK BAR

22 P0033 Figure 0. Door Lock and Handle Assembly

23 TABLE 0. DOOR LOCK AND HANDLE ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY LEVER - LOCK PIVOT - LEVER LOCK BASE - LEVER LOCK ACTUATOR ASSEMBLY - LOCK BAR CUP SPACER SCREW - #0-32 X /2 RHS W/LW SHIELD - LATCH WASHER - STEEL - 7/6 X.203 X CATCH - DOOR LATCH LATCH - LOCK LOWER CYLINDER - LOCK 3263 CYLINDER - VAN LOCK OPT KEY (NOT SHOWN) VAN LOCK APPLICATION (NOT SHOWN) (OPT)

24 Figure. Mech and Canister Assembly 630p

25 TABLE. MECH AND CANISTER ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY MECH AND CANISTER ASSEMBLY TURRET AND CANISTER ASSEMBLY - 7 COLUMN (SEE FIGURE 2 FOR DETAILS) BOLT WASHER - ZINC FUNNEL INCHES LABEL - CUP SIZE MECHANISM ASSEMBLY (SEE FIGURE 3 FOR DETAILS) LABEL - LOADING INSTRUCTIONS SCREW - #8-32 X.3 HEX HD SPACER ID X

26 NOTE: THIS SIDE MOUNTED TOWARD DOOR 630P0030 Figure 2. Turret and Canister Assembly - 7 Column

27 TABLE 2. TURRET AND CANISTER ASSEMBLY - 7 COLUMN INDEX PART NUMBER DESCRIPTION QTY TURRET AND CANISTER ASSEMBLY TURRET ASSEMBLY B (INCLUDES INDEX NUMBERS 2 AND 3) TURRET CENTER BASE - TURRET TURRET ASSEMBLY A (INCLUDES INDEX NUMBERS 2 AND 3) NUT - #8-32 KEPS WASHER PLATE CANISTER - CUP LABEL - FILL LINE BEARING - TURRET SCREW - #8-32 X STRAP - CANISTER LID - CANISTER

28 Figure 3. Mechanism Assembly

29 TABLE 3. MECHANISM ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY MECHANISM ASSY - 7 COLUMN MECHANISM ASSY - 8 OZ - 7 COLUMN COVER - END DRIVER - GENEVA HARNESS - CUP MECHANISM INDEX PLATE - GENEVA BRACKET - MECH.MOUNTING - LEFT PLATE - BASE - 7 COLUMN MOTOR & PC BOARD ASSEMBLY MOTOR & CRANK ARM ASSY CUP RING ASSY - UNIVERSAL MTG BRACKET ASSY - RIGHT (SEE FIGURE 6 FOR DETAILS) CAM ACTUATOR - CUP RING SPRING - CUP RELEASE ARM PCB ASSY - DETECTOR CUP SENSOR HARNESS - CUP DETECTOR/LED JUMPER PCB ASSY - DETECTOR CUP SENSOR COVER - CENTER

30 TABLE 4. CUP RING ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY CUP RING ASSEMBLY HOUSING - CUP RING GEAR - INTERNAL CAM AND GEAR ASSEMBLY (INCLUDES INDEX NUMBERS 4-8) RETAINER - CAM CAM - CUP ARM - CAM GEAR - 0 TOOTH GEAR - 8 TOOTH GEAR - INTERNAL - ADJUSTER SCREW - #8-6 X.2 PHS SCREW - #8-32 X.50 PHS WASHER ROLLER NUT - #8-32 SELF LOCKING BOTTOM OF CUP RING ASSEMBLY TOP OF CUP RING ASSEMBLY TOP OF CUP RING ASSEMBLY BOTTOM OF CUP RING ASSEMBLY P0034 Figure 4. Cup Ring Assembly

31 TABLE 5. ACTUATOR ASSEMBLY - CUP RING INDEX PART NUMBER DESCRIPTION QTY ACTUATOR ASEMBLY - CUP RING SCREW - #8032 X.3 HEX HD T.F. - BLACK RAMP - ACTUATOR CAM - ACTUATOR ACTUATOR - CUP RING P0035 Figure 5. Actuator Assembly - Cup Ring

32 NOTE RH BRACKET ASSEMBLY IS SHOWN LH BRACKET IS SIMILAR 5 630p0006 Figure 6. Mounting Brackets

33 TABLE 6. MOUNTING BRACKETS INDEX PART NUMBER DESCRIPTION QTY MOUNTING BRACKET - LEFT (INCLUDES ALL ITEMS EXCEPT PART NUMBER ) MOUNTING BRACKET - RIGHT (INCLUDES ALL ITEMS EXCEPT PART NUMBER ) NUT - /4-20 SELF LOCKING BRACKET - MECH MOUNTING - LEFT BRACKET - MECH MOUNTING - RIGHT LATCH SCREW - /4 X 20 X.5 HEX HD SPRING - ELEVATOR STOP BUSHING

34 p Figure 7. Automatic Delivery Door

35 TABLE 7. AUTOMATIC DELIVERY DOOR INDEX PART NUMBER DESCRIPTION QTY STOP - DOOR VEND MOTOR AND BRACKET ASSEMBLY - VEND DOOR (INCLUDES INDEX NUMBERS 3-2) COUPLING - SPIRAL GEAR - TRAY SCREW - #4-40 KEPS W/EXT L/WAS SWITCH MOTOR AND PCB ASSEMBLY SCREW - #4-40 KEPS W/EXT BRACKET - MOTOR CLIP - WIRE HARNESS SCREW #8-32 X 7/32 HWHD TY SCREW 8-32 X.8 HHSI TAPTITE COVER - MOTOR - VEND DOOR RACK ASSEMBLY - VEND DOOR - AUTO (INCLUDES INDEX NUM- BERS 5-20) SPRING COVER AIR GAP SCREW - #8-32 X /2 RHS MACH PLATE ASSEMBLY - RACK NUT - #8-32 KEPS ZINC PLATE RACK - BREWER TEE BOLT - TRIM DOOR - VEND HOUSING AND SPRING ASSEMBLY - VEND DOOR (INCLUDES INDEX NUMBERS 23-27) SPOOL - SPRING SPRING - VEND DOOR HOUSING - SPRING RETAINING RING - REINF. E TYPE SHAFT - SPOOL BRACE & TRACK ASSEMBLY (INCLUDES INDEX NUMBERS 28-3) TRACK - VEND DOOR TRACK - GEAR RACK NUT - WELD - /4-20 X N BRACE - CUP MECHANISM 32 - ATTACHING HARDWARE

36 2 3 Price G-3 4 Coffee - Freshly Made Black Blackwith Sugar White White with Sugar Coffee - Decaf. - Black Blackwith Sugar White White with Sugar Espresso - Freshly Made Tea -Freshly Made A Small Serving of Extra Strong Coffee Price Price Cappuccino - Whipped White Coffee with adash of Chocolate A-3 Black D-3 A-4 Blackwith Sugar D-4 A-6 A-7 WithoutSugar E-3 With Sugar E-4 B-3 Black F-3 B-4 Blackwith Sugar F-4 B-6 White F-6 B-7 White with Sugar F-7 Drink Being Served CupSize Hot Chocolate Whipped Soup Whipped Hot Water Cup only H-3 C p0008 DOOR FRAME 8 Figure 8. Display Assembly

37 TABLE 8. DISPLAY ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY WING NUT - #8-32 FORGED ZINC PLATE - BACKING INSERT - MENU - SELECT (U.S.) INSERT - MENU - SELECT (LATIN AMERICA) COVER - MENU INSERT 5 G TRIM - SELECT INSERT - BLACK 2 6 G END CAP - MENU BOARD T-BOLT T-BOLT SCREW - #8-0 X.5 T/F - PHS NUT - #8-32 KEPS, ZINC PLATE SPACER

38 p0009 Figure 9. Miscellaneous Mounted Parts - Door Assembly

39 TABLE 9. MISCELLANEOUS MOUNTED PARTS - DOOR ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY LIFT BRACKET - CUP STATION SCREW - HEX - # NUT - HEX - # HANGER - CUP STATION NUT - KEPS - /4-20 EXT LW ZIP HINGE ASSEMBLY - DOOR - LOWER BEARING - THRUST - LOWER HINGE WELD SCREW - /4-20 X LG PLATE ASSEMBLY - HINGE MOUNTING BRACKET - DOOR SUPPORT FILLER STRIP - SANITATION

40 P0036 Figure 20. Base Plate Assembly (Optional)

41 TABLE 20. BASE PLATE ASSEMBLY (OPTIONAL) INDEX PART NUMBER DESCRIPTION QTY. 494 SLIDE - BASE PLATE - RIGHT HAND BASE PLATE ASSEMBLY SCREW - #3-8 X.00 HEX SLIDE - BASE PLATE - LEFT HAND COTTER PIN - 3/ BRACKET - BASE PLATE SCREW X.00 HEX HD NUT - /4-20 WHIZ LOCK

42 P0037 Figure 2. Leg, Leveler, and Leg and Hinge Assemblies

43 TABLE 2. LEG, LEVELER, AND LEG AND HINGE ASSEMBLIES INDEX PART NUMBER DESCRIPTION QTY PLUG - HOLE NUT - /4-20 WHIZ-LOCK LEG, HINGE, AND LEVELER ASSEMBLY (INCLUDES INDEX NUM- BERS 4-6) LEG AND HINGE ASSEMBLY O RING -.49 ID X.0 DIA LEVELER - CABINET 7 22 TRAY BOLT PLATE - HINGE LEG BOLT SCREW - 5/6 X.00 W/LOCKING RINGS LEG AND LEVELER ASSEMBLY - CABINET (INCLUDES INDEX NUMBERS - 3) LEVELER - CABINET O RING -.49 ID X.0 DIA LEG ASSEMBLY - CABINET

44 Figure 22. Cabinet Assembly - Part

45 TABLE 22. CABINET ASSEMBLY - PART INDEX PART NUMBER DESCRIPTION QTY. - CANISTERMOTOR AND PLATE ASSEMBLY (SEE FIGURE 69 FOR DETAILS) CANISTER AND SUPPORT ASSEMBLY (SEE FIGURE 37 FOR DETAILS) 3 - CUP DELIVERY ASSEMBLY (SEE FIGURE 60 FOR DETAILS) 4 - CUP STATION SUPPORT, OVERFLOW SWITCH AND MUG SENSOR (SEE FIGURE 35 FOR DETAILS) OVERFLOW SWITCH ASSEMBLY (SEE FIGURE 36 FOR DETAILS) BRACKET - TUBE RETAINER BRACE - CANISTER SUPPORT

46 Figure 23. Cabinet Assembly - Part

47 TABLE 23. CABINET ASSEMBLY - PART 2 INDEX PART NUMBER DESCRIPTION QTY SERVICE LIGHT - BRACKET ASSEMBLY V (SEE FIGURE 34 FOR DETAILS) SERVICE LIGHT - BRACKET ASSEMBLY - 5 V (SEE FIGURE 33 FOR DETAILS) CLAMP - WATER TANK COVER - WATER TANK 4 - WATER TANK ASSEMBLY (SEE FIGURE 30 FOR DETAILS) HOUSING - POWER PANEL POWER PANEL ASSEMBLY - 5 V (U.S.) (SEE FIGURE 27 FOR DETAILS) POWER PANEL ASSEMBLY - 5 V (LATIN AMERICA) (SEE FIG- URE 28 FOR DETAILS) POWER PANEL ASSEMBLY V (LATIN AMERICA) (SEE FIG- URE 29 FOR DETAILS) 7 - BRACKET, BLOWER, AND COVER ASSEMBLY (SEE FIGURE 53 FOR DETAILS) BEZEL - EXHAUST FAN

48 Figure 24. Cabinet Assembly - Part

49 TABLE 24. CABINET ASSEMBLY - PART 3 INDEX PART NUMBER DESCRIPTION QTY BRACKET - TUBING RETAINER BRACKET - MOUNTING PLATE LOCATOR AND BRACKET ASSEMBLY COVER - BREWER SINGLE BREWER ASSEMBLY - WITH FILTER (SEE FIGURE 4 FOR DETAILS) SINGLE BREWER ASSEMBLY - WITHOUT FILTER (SEE FIGURE 40 FOR DETAILS) BRACKET - TUBE RETAINER DRAIN PAN - BREWER PAPER ROLL ASSEMBLY - FILTER 9 - DRIVE ASSEMBLY - BREWER (SEE FIGURE 54 FOR DETAILS)

50 Figure 25. Cabinet Assembly - Part

51 TABLE 25. CABINET ASSEMBLY - PART 4 INDEX PART NUMBER DESCRIPTION QTY AIR COMPRESSOR (SEE FIGURE 55 FOR DETAILS) FILTER HEAD ASSEMBLY - WITH EVERPURE FILTER (SEE FIG- - URE 46 FOR DETAILS) FILTER HEAD ASSEMBLY - WITH HYDROLIFE FILTER (SEE FIG- - URE 47 FOR DETAILS) 2 FILTER HEAD ASSEMBLY - WITH CUNO FILTER (SEE FIGURE 49 - FOR DETAILS) WATER VALVE ASSEMBLY - WITHOUT FILTER (SEE FIGURE - FOR DETAILS) 3 OPT HOUSING - CARTRIDGE - O RING 5 - O RING WATER FILTER CARTRIDGE - HYDROLIFE OPT. 7 - HOUSING PLATE - WATER FILTER - - MONETARY CHANNEL (SEE FIGURE 26 FOR DETAILS) - - MONETARY PANEL (SEE FIGURE 56 FOR DETAILS) PRODUCT AND CONDIMENT CHUTES (SEE FIGURE 6 FOR - - DETAILS) PRODUCT AND CONDIMENT CANISTERS (SEE FIGURE 62 FOR DETAILS) WATER FILTER CARTRIDGE - CUNO 6807 WATER FILTER CARTRIDGE - EVERPURE #

52 (REF) 7 (REF) (REF) COIN BOX HOUSING POWER SUPPLY COVER 630p00 Figure 26. Monetary Channel

53 TABLE 26. MONETARY CHANNEL INDEX PART NUMBER DESCRIPTION QTY. 572 COVER SCREW LABEL - LED AND EPROM (ENGLISH) LABEL - LED AND EPROM (SPANISH) LABEL - STATIC CAUTION (ENGLISH) LABEL - STATIC CAUTION (SPANISH) LABEL - HIGH VOLTAGE (ENGLISH) LABEL - HIGH VOLTAGE (SPANISH) STANDOFF - PCB - 3/8 SCREW MOUNT SCREW EPROM - PROGRAMMED STANDOFF - PCB KEY SLOT PCB ASSEMBLY - MAIN PROGRAMMER RIBBON CABLE PCB ASSEMBLY - HOT DRINK INTERFACE TRIAC - 35A - 600V SCREW - # LABEL - EARTHING

54 Figure 27. Power Panel Assembly (All 5 Volt Applications)

55 TABLE 27. POWER PANEL ASSEMBLY (ALL 5 VOLT APPLICATIONS) INDEX PART NUMBER DESCRIPTION QTY POWER PANEL ASSEMBLY - DOMESTIC INTERFERENCE FILTER NUT - #8-32 KEPS ZINC PLATE SWITCH - TOGGLE - DPST - 20 AMP BREAKER - 5 AMP V TRANSFORMER - DUAL PRI TERM CIRCUIT BREAKER - 4 AMP X /4 RHS MACH SCREW - Z.P PLATE - HOUSING - PANEL

56 OBSOLETE COIN MECHANISM FUSE LOCATED BEHIND PANEL MAIN SWITCH MAIN CIRCUIT BREAKER LOW VOLTAGE CIRCUIT BREAKER! WARNING HIGH VOLTAGE DISCONNECT POWER SUPPLY BEFORE SERVICING ON REPLACE COVER BEFORE RECONNECTING POWER BACK FRONT 630p003 Figure 28. Power Panel Assembly - 5 V (Latin America)

57 TABLE 28. POWER PANEL ASSEMBLY - 5 V (LATIN AMERICA) INDEX PART NUMBER DESCRIPTION QTY POWER PANEL ASSEMBLY - 5 V - EXEC. REF LABEL - COIN MECH FUSE (SPANISH) LABEL - POWER CONTROL PANEL SWITCH - SPDT - TOGGLE CIRCUIT BREAKER - 5 AMP CIRCUIT BREAKER - 3 AMP LABEL - PART NUMBER TRANSFORMER - 5V/230V PRIMARY; 24V SECONDARY PLATE AND STUD ASSEMBLY NUT - #8-32 KEPS ZINC PLATE INTERFERENCE FILTER HARNESS - COIN HANDLING - POWER PCB ASSEMBLY - DUMB MECH POWER SUPPLY JUMPER - GROUND WIRE HARNESS - POWER PANEL STANDOFF - PCB - 3/8 SNAP LOCK 4 OBSOLETE

58 3 LINE CORD FOR REF. ONLY BLU BRN BRN BLU BLU RED BRN YEL 4 9 YEL BLK 8 RED RED YEL BLU BLK p0007 Figure 29. Power Panel Assembly V Latin America

59 TABLE 29. POWER PANEL ASSEMBLY V LATIN AMERICA INDEX PART NUMBER DESCRIPTION QTY POWER PANEL ASSY-U.K.-230V MAIN LINE FILTER JUMPER HARNESS E.M.I. FILTER V XFMR-DUAL PIR.-.87 TERM GROUND WIRE BREAKER - 4A HARNESS BREAKER-5A JUMPER SWTICH PLATE-HOUSING-PANEL JUMPER

60 p005 Figure 30. Water Tank Assembly

61 TABLE 30. WATER TANK ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY WATER TANK ASSEMBLY (U.S. AND 5 V LATIN AMERICA) WATER TANK ASSEMBLY - (230 V LATIN AMERICA ONLY) LID ASSEMBLY - WATER TANK (SEE FIGURE 3 FOR DETAILS) GASKET - WATER TANK LID INSULATION - WATER TANK - BACK CLIP - SAFETY THERMOSTAT THERMOSTAT - AUTO RESET O-RING PLUG ASSEMBLY - HOT WATER TANK NUT - #8-32 KEPS VALVE ASSY-H.W.T.-5V VALVE ASSEMBLY-H.W.T.-230V - LABEL - HOT SURFACE (ENGLISH) 0 - LABEL - HOT SURFACE (SPANISH) CLAMP - CABLE SCREW LABEL - WARNING - HIGH VOLTAGE RETAINER - HARNESS COVER - HEATER INSULATION COVER - FRONT NUT - /4-20 WHIZ LOCK GASKET - HEATER WELD ASSEMBLY - WATER TANK (U.S. AND 5 V LATIN AMER ICA) WELD ASSEMBLY - WATER TANK (230 V LATIN AMERICA) INSULATION - BOTTOM - WATER TANK INSULATION - TOP - WATER TANK HEATER - WATER - (U.S. AND 5 V LATIN AMERICA) HEATER - WATER - (230 V LATIN AMERICA) ALSO AVAILABLE REPL. PKG - WATER VALVE - HOT DRINK (CONTAINS 0 EACH OF O RING PART NUMBER )

62 p006 Figure 3. Lid Assembly - Water Tank

63 TABLE 3. LID ASSEMBLY - WATER TANK INDEX PART NUMBER DESCRIPTION QTY LID ASSEMBLY - WATER TANK WELD ASSEMBLY O RING SENSOR - TEMPERATURE SCREW - #8-32 X.38 HHS W/LW SCREW - #4-7 X.62 HEX HD SWITCH - LEVER SWITCH MOUNTING BRACKET ACTUATOR - SWITCH BEARING SCREW - #8-6 X.25 - SLTD - PHS RETAINING RING SHAFT - FLOAT FLOAT

64 p007 Figure 32. Valve Assembly - Hot Water

65 TABLE 32. VALVE ASSEMBLY - HOT WATER INDEX PART NUMBER DESCRIPTION QTY. VALVE ASSEMBLY - HOT WATER TANK (U.S. AND 5 V LATIN AMERICA) VALVE ASSEMBLY - HOT WATER TANK (230 V LATIN AMERICA) VALVE - HOT WATER (U.S. AND 5 V LATIN AMERICA) VALVE - HOT WATER (230 V LATIN AMERICA) NUT - #8-32 KEPS ZINC PLATE VENT ELBOW O RING VALVE MOUNTING PLATE

66 p0038 Figure 33. Service Light/Bracket Assembly - 5 V

67 TABLE 33. SERVICE LIGHT/BRACKET ASSEMBLY - 5 V INDEX PART NUMBER DESCRIPTION QTY SERVICE LIGHT/BRACKET ASSEMBLY - 5 V (INCLUDES INDEX NUMBERS 3-5) LIGHT ASSEMBLY - 5 V (INCLUDES INDEX NUMBERS 0,, 3, AND 6) 4524 SUPPRESION NETWORK ASSEMBLY WIRING HARNESS NUT - #8-32 KEPS HARNESS CLIP BRACKET JUMPER - GROUND SCREW - # BUSHING BRACKET - LIGHT SCREW HARNESS LAMP SLEEVE AND END CAPS ASSEMBLY FLUORESCENT LAMP SCREW - #4-36 X.437 RHS SCREW - # HX HD SCREW - #8-32 X.3 HX HD BALLAST ASSEMBLY RETAINER - HARNESS

68 P0029 Figure 34. Service Light/Bracket Assembly V

69 TABLE 34. SERVICE LIGHT/BRACKET ASSEMBLY V INDEX PART NUMBER DESCRIPTION QTY SERVICE LIGHT AND BRACKET ASSEMBLY (230 V. LATIN AMER- ICA ONLY) NUT SUPPRESSION ASSEMBLY HARNESS CLIP BRACKET SCREW JUMPER - GROUND WIRE SCREW - #8-32 X.3 HEX W/ HD JUMPER - SERVICE LIGHT LIGHT ASSEMBLY - FLUORESCENT V LAMP SLEEVE AND END CAPS ASSEMBLY FLUORESCENT LAMP

70 Figure 35. Cup Station Support, Overflow Switch, and Cup Sensor

71 TABLE 35. CUP STATION SUPPORT, OVERFLOW SWITCH, AND CUP SENSOR INDEX PART NUMBER DESCRIPTION QTY SUPPORT ASSEMBLY - CUP STATION MUG SENSOR & BRACKET ASSEMBLY (INCLUDES INDEX NUM- BERS 3-5) CAPLUG - SPOUT SPOUT - DISPENSING SENSOR ASSEMBLY - MUG SCREW - #6-9 X.38 PHS T/C BRACKET - CUP SENSOR SCREW - #8-32 X.3 HEX HD CUP STATION SUPPORT SUPPORT - CUP STATION - EUROTWIN STUD - STORAGE TRAY STUD - COLUMN LOCATOR

72 Figure 36. Overflow Switch Assembly

73 TABLE 36. OVERFLOW SWITCH ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY OVERFLOW SWITCH ASSEMBLY (INDEX NUMBERS 3 AND 7 NOT INCLUDED) REF BRACKET ASSEMBLY - OVERFLOW SWITCH SCREW X 5/8 RHS SCREW - #6-32 X /4 RHS S/T CHAIN - OVERFLOW SWITCH SCREW - #8-8 X /2 RHS T/C FLOAT - OVERFLOW SWITCH COVER - OVERFLOW SWITCH NUT KEPS W/EXT L/WASHER SWITCH LEVER V3L-3-D INSULATION - OVERFLOW SWITCH

74 p0044 Figure 37. Canister Support Assembly

75 TABLE 37. CANISTER SUPPORT ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY CANISTER SUPPORT CHANNEL BRACKET - CANISTER SUPPORT SCREW - /8-32 X.3 HX HD GAUGE - COMPRESSOR GROMMET GROMMET RETAINER - TUBE MIXING BOWL AND WHIPPER ASSEMBLY (SEE FIGURE 39 FOR DETAILS) WHIPPER ASSEMBLY (SEE FIGURE 39 FOR DETAILS) GROMMET GROMMET - WHIPPER MOUNTING LABEL BRACE - CANISTER SUPPORT BRACKET - FLOW RESTRICTOR CANISTER SUPPORT ASSEMBLY - LIGHTENER 6 - CLIP - HARNESS REGULATOR ASSEMBLY (SEE FIGURE 38 FOR DETAILS) BRACE - CANISTER ASSEMBLY FITTING - /4 BARB X /8 FEMALE NPT

76 Figure 38. Regulator Assembly

77 TABLE 38. REGULATOR ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY REGULATOR ASSEMBLY REF BODY - REGULATOR FILTER - AIR REGULATOR NUT - #8-32 X 3/4 RHS CONTROL ASSEMBLY (INCLUDES INDEX NUMBERS 4-9) BODY - PRESSURE CONTROL RETAINER - ADJUSTER PLUNGER - PRESSURE CONTROL SPRING - PRESSURE CONTROL ADJUSTER ASSEMBLY (INCLUDES INDEX NUMBERS 0 & ) O-RING X ADJUSTER - CONTROL SCREW - #8-32 X 3/4 RHS FITTING - PARKER # P4MCB DIAPHRAGM AND RESTRICTOR ASSEMBLY

78 DETAIL A (CUTAWAY FOR CLARITY) ( see detail A) 6 7 ( see detail A) 9 ( see detail B) 8 7 LINE ON IMPELLER DETAIL B FLAT ON MOTOR SHAFT 363P0074 MOTOR IMPELLER LINE ON IMPELLER SHOULD LINE UP WITH FLAT ON THE MOTOR SHAFT Figure 39. Mixing Bowl and Whipper Assembly

79 TABLE 39. MIXING BOWL AND WHIPPER ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY. P VENT AND DIVIDER ASSEMBLY MIXING BOWL (CHOCOLATE & UNLABELED PRODUCT) MIXING BOWL (CONDIMENTS) MIXING BOWL (TEA, DECAF, COFFEE) VINYL CAP SPOUT - MIXING BOWL WHIPPER ASSEMBLY (INCLUDES INDEX NUMBERS 6-3) SCREW SPACER - WHIPPER COVER - WHIPPER IMPELLER - WHIPPER V-RING SHAFT SEAL HOUSING - WHIPPER WIRING HARNESS - WHIPPER MOTOR MOTOR - WHIPPER - 24 VDC IMPELLER REMOVAL TOOL (NOT SHOWN)

80 p0066 Figure 40. Single Brewer Assembly (Without Filter)

81 TABLE 40. SINGLE BREWER ASSEMBLY (WITHOUT FILTER) INDEX PART NUMBER DESCRIPTION QTY SINGLE BREWER ASSEMBLY - NO FILTER REF BARREL ASSEMBLY - BREWER (SEE FIGURE 42 FOR DETAILS) BARREL - SUPPORT - BREWER BOLT - /4-20 X / BASKET - BREWER RACK ASSEMBLY (SEE FIGURE 43 FOR DETAILS) WALL ASSEMBLY - REAR ROLLER - STOP SPRING - BREWER SHAFT - FLIP STOP SCREW - #8-32 X.38 HHS W.LW LABEL - CAUTION: HOT WATER HAZARD SIDEWALL - BREWER PIN - ROLLER - SIDEWALL SHAFT - SWING ARM LOCKNUT - #/ GEAR AND CAM ASSEMBLY SPRING WALL ASSEMBLY - BOTTOM - FROMT SPACER - SINGLE BREWER SWING ARM ASSEMBLY (INCLUDES INDEX NUMBERS 20-24) EXT. SPRING - SWING ARM SHAFT - RETAINER -.25 DIA SWING ARM ASSEMBLY FUNNEL - COFFEE SEAL - BREWER FILTER SUPPORT - 30 MESH DRIVE CONNECTION - BREWER RETAINING RING DIA ROLLER - BREWER SPACER - CAM PINION GEAR ASSEMBLY

82 p006 Figure 4. Single Brewer Assembly - With Filter

83 TABLE 4. SINGLE BREWER ASSEMBLY - WITH FILTER INDEX PART NUMBER DESCRIPTION QTY SINGLE BREWER ASSEMBLY - WITH FILTER REF BARREL ASSEMBLY - (SEE FIGURE 42 FOR DETAILS) BARREL SUPPORT - BREWER BOLT - /4-20 X / BASKET - BREWER PAPER RACK ASSEMBLY - (SEE FIGURE 43 FOR DETAILS) WALL ASSEMBLY - REAR SHAFT - FLIP STOP ROLLER - STOP SPRINT - BREWER SCREW - #8-32 X.38 HHS W/LW PAPER MECHANISM ASSEMBLY (SEE FIGURE 44 FOR DETAILS) LABEL - CAUTION: HOT WATER HAZARD SPRING COVER - PAPER MECH SCREW - #0-32 X 3/8 HHS SL W/ EA PIN - ROLLER - SIDEWALL SHAFT - SPRING ARM SIDEWALL - BREWER LOCKNUT - #/ WALL ASSEMBLY - BOTTOM FRONT GEAR AND CAM ASSEMBLY SPACER - SINGLE BREW ROLLER - BREWER SWING ARM ASSEMBLY (INCLUDES INDEX NUMBERS 27-32) SHAFT - RETAINER -.25 DIA EXT. SPRING - SWING ARM SWING ARM ASSEMBLY FUNNEL - COFFEE SEAL - BREWER FILTER SUPPORT - 30 MESH DRIVE CONNECTION - BREWER RETAINING RING DIA RATCHET DRIVE - PAPER MECH PINION GEAR ASSEMBLY

84 P0063 Figure 42. Barrel Assembly - Single Brewer

85 TABLE 42. BARREL ASSEMBLY - SINGLE BREWER INDEX PART NUMBER DESCRIPTION QTY BARREL ASSEMBLY - SINGLE BREWER REF MANIFOLD ASSEMBLY - HOSE - BREW BARREL (INCLUDES INDEX NUMBERS 2-9) PLUG BREWER MANIFOLD MANIFOLD AND INSERT ASSEMBLY - BREWER QUAD RING SEAL DEFLECTOR - MANIFOLD TUBE - AIR JET ROLL PIN SHOULDER SCREW VALVE - MANIFOLD - BREWER BARREL LOWER INSERT ASSEMBLY - BREWER BARREL (INCLUDES INDEX NUMBERS - 4) QUAD RING SEAL SEAL - BREWER LOWER INSERT - BREWER BARREL SCREEN - BREWER BARREL BREWER BARREL QUAD RING SEAL EXTENSION - BREWER BARREL TUBE ID X.562 OD X.75L

86 p0062 Figure 43. Rack Assembly

87 TABLE 43. RACK ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY RACK ASSEMBLY - BREWER REF ROLLER - BREWER BASKET HOUSING ASSEMBLY (INCLUDES INDEX NUMBERS 3-6) BASKET HOUSING AND WIPER ASSEMBLY BEARING - RETURN LEVER ROLLER FLAT SPRING - BASKET HOUSING SCREW - #6-32 X /4 PHS T/C SS SPRING - FLIP ROLLER LINKAGE ASSEMBLY - RIGHT RACK ASSEMBLY - RIGHT - BREWER SHAFT - FLIP SCREW - #8-32 X.38 HHS W/LW BRACKET ASSEMBLY - RACK RACK ASSEMBLY - LEFT - BREWER ROLLER LINKAGE ASSEMBLY - LEFT RETURN LEVER ROLLER ASSEMBLY

88 p Figure 44. Paper Mechanism Assembly - Single Brewer With Filter

89 TABLE 44. PAPER MECHANISM ASSEMBLY - SINGLE BREWER WITH FILTER INDEX PART NUMBER DESCRIPTION QTY PAPER MECHANISM ASSEMBLY - SINGLE BREWER REF PAPER MECHANISM HOUSING SHAFT - PAPER MECHANISM COMPRESSION SPRING - PAPER MECH. SHAFT WASHER - PAPER MECH ROLLER END CAP - PAPER MECH PAPER ROLLER EXTRUSION ROLLER DRIVE - PAPER MECH TUBE LG SPRING - PAPER MECH. RATCHET RATCHET - PAPER MECH

90 Figure 45. Filter Paper Housing

91 TABLE 45. FILTER PAPER HOUSING INDEX PART NUMBER DESCRIPTION QTY PAPER ROLL ASSEMBLY (INCLUDES INDEX NUMBERS 2-3 AND 5) BRACKET - PAPER ROLL SCREW - #8-32 X /2 RHS MACH. ZINC NUT - #8-32 KEPS ZINC PLATE COVER ASSEMBLY - FILTER PAPER HOUSING HOUSING ASSEMBLY - FILTER PAPER - P FILTER PAPER PACKAGE ASSEMBLY

92 TABLE 45. WATER VALVE ASSEMBLY - WITHOUT FILTER INDEX PART NUMBER DESCRIPTION QTY BRACKET AND INLET VALVE ASSEMBLY (5 VOLT APPLICA- TIONS ONLY) BRACKET AND INLET VALVE ASSEMBLY (230 VOLT APPLICA- TIONS ONLY) VALVE ASSEMBLY (5 VOLT APPLICATIONS ONLY) VALVE ASSEMBLY (230 VOLT APPLICATIONS ONLY) ADAPTER - 3/8 - / VALVE - WATER - CONBRACO # MALE CONNECTOR - BRASS - #4-4-FBI 2-B SCREW - #6-20 X 3/8 PHS SUPPORT - INLET WATER VALVE Figure 46. Water Valve Assembly - Without Filter 630p

93 TABLE 46. FILTER HEAD ASSEMBLY - WITH EVERPURE FILTER INDEX PART NUMBER DESCRIPTION QTY FILTER HEAD ASSEMBLY - 5 V FILTER HEAD ASSEMBLY V VALVE ASSEMBLY - 5 V VALVE ASSEMBLY V MALE CONNECTOR - BRASS - #4-4 FBI 2-B PARKER BUSHING - /4 X 3/8 - BRASS - 290P FILTER HEAD - EVERPURE # BRACKET - MOUNTING - WATER FILTER SCREW - #0-32 X 3/8 HEX HD p0025 Figure 47. Filter Head Assembly - With Everpure Filter

94 TABLE 47. FILTER HEAD ASSEMBLY - WITH HYDROLIFE FILTER INDEX PART NUMBER DESCRIPTION QTY HEAD ASSEMBLY - 5 V HEAD ASSEMBLY V MALE CONNECTOR - BRASS - #4-4-FBI BUSHING - /4 X 3/8 - BRASS - 209P HEAD BRACKET ASSEMBLY VALVE ASSEMBLY - 5 V VALVE ASSEMBLY V p0027 Figure 48. Filter Head Assembly - With Hydrolife Filter

95 TABLE 48. FILTER HEAD ASSEMBLY - WITH CUNO FILTER INDEX PART NUMBER DESCRIPTION QTY FILTER HEAD ASSEMBLY - 5 V FILTER HEAD ASSEMBLY V VALVE - WATER - 5 V VALVE - WATER V MALE CONNECTOR BUSHING BALL VALVE BRACKET FILTER HEAD SCREW - #0-6 X 5/8 PHS p0028 Figure 49. Filter Head Assembly - With Cuno Filter

96 MODEL BLOWER REF TO BREWER 5 ALL 638 MODELS BLOWER REF 630P0055 Figure 50. Mixing Bowl and Brewer Ventilation System

97 TABLE 50. MIXING BOWL AND BREWER VENTILATION SYSTEM INDEX PART NUMBER DESCRIPTION QTY. - TUBING ASSEMBLY (U.S. ONLY) (SEE FIGURE 70 FOR DETAILS) TUBING ASSEMBLY (LATIN AMERICA ONLY) (SEE FIGURE 70 - FOR DETAILS) COUPLING - VENT HOSE HOSE - EXHAUST FILTER - EXHAUST CHUTE BREWER EXHAUST LOCATOR AND BRACKET ASSEMBLY (U.S. ONLY) VINYL CAP -.25 I.D

98 p0056 Figure 5. Vent Tubing (Model 630 Only)

99 TABLE 5. VENT TUBING (MODEL 630 ONLY) INDEX PART NUMBER DESCRIPTION QTY CAP - VINYL -.00 I.D. X.50 LG VENT SHELF - F.D VENT EXTENSION - SUGAR/LIGHTENER CAP - MANIFOLD TUBE - EXTENSION - SILICONE VENT - SUGAR/LIGHTENER ADAPTER VENT - F.D

100 p0057 Figure 52. Vent Tubing (Model 638 Only)

101 TABLE 52. VENT TUBING (MODEL 638 ONLY) INDEX PART NUMBER DESCRIPTION QTY CAP - VINYL -.00 I.D. X.50 LG VENT SHELF - F.D VENT EXTENSION - SUGAR/LIGHTENER CAP - MANIFOLD TUBE - EXTENSION - SILICONE VENT - SUGAR/LIGHTENER ADAPTER VENT - F.D

102 p0039 Figure 53. Bracket, Blower, and Cover Assembly

103 TABLE 53. BRACKET, BLOWER, AND COVER ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY BRACKET, BLOWER, AND COVER ASSEMBLY - 5 V (FB) BRACKET, BLOWER, AND COVER ASSEMBLY - 5 V (FD) BRACKET, BLOWER, AND COVER ASSEMBLY V (FD) BRACKET, BLOWER, AND COVER ASSEMBLY V (FB) HOUSING, EXHAUST BLOWER FILTER - EXHAUST BLOWER SCREW - #8-32 X.3 HEX HD GUARD - BLOWER MOTOR (FD) PLATE-COVER-BLOWER (FB) BUSHING SCREW - #8-0 X.38 HEX HD TIE DOWN BLOWER ASSEMBLY - 5 V 4322 BLOWER ASSEMBLY V BRACKET

104 p000 Figure 54. Brewer Drive Assembly

105 TABLE 54. BREWER DRIVE ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY BREWER DRIVE ASSEMBLY - 5 V BREWER DRIVE ASSEMBLY V PANEL - MOUNTING MOUNTING BRACKET SCREW - #8-32 X.3 HX HD DRIVE CONNECTION - BREWER RETAINING RING SWITCH/MOTOR ASSEMBLY V (INCLUDES INDEX NUM- BERS - 5 AND 5-20) SWITCH/MOTOR ASSEMBLY - 5 V (INCLUDES INDEX NUM- BERS - 5 AND 5-20) NUT PLATE - #4-40 KEPS W/EXT L/WAS H ZP SWITCH - BREWER (INCLUDES INDEX NUMBERS 5-20) CAPACITOR SCREW - #4-40 X 5/ HARNESS - BREWER SWITCH BUSHING - STRAIN RELIEF MOTOR - BREWER V MOTOR - BREWER - 5 V SCREW HOUSING SCREW - #8-32 X /4 PHS ACTUATOR - SWITCH

106 p0040 Figure 55. Air Compressor Assembly

107 TABLE 55. AIR COMPRESSOR ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY AIR COMPRESSOR ASSEMBLY - 5 V (INCLUDES INDEX NUM- BERS 2-7) AIR COMPRESSOR - BREWER - 5 V SHOULDER SCREW BUMPER - PLUG BUSHING #OCB SUPPORT - COMPRESSOR VIBRATION ISOLATOR DIAMETER

108 P008 Figure 56. Monetary Panel - Part

109 TABLE 56. MONETARY PANEL - PART INDEX PART NUMBER DESCRIPTION QTY NUT - #8 X 32 X / COVER - DISPLAY SCREW - #8-32 X.3 HEX HD LABEL - STATIC DAMAGE MAGNET RETAINER - COIN CHANGER PLATE - MAGNET MOUNTING SCREW X 3/8 PHS LABEL - DATA - PRICE PAYOUT SWITCH WELD ASSEMBLY - PANEL - MONETARY

110 P009 5 Figure 57. Monetary Panel - Part

111 TABLE 57. MONETARY PANEL - PART 2 INDEX PART NUMBER DESCRIPTION QTY WELD ASSEMBLY - PANEL - MONETARY REF JUMPER - DOOR SWITCH BRACKET - PCB - DISPLAY PCB ASSEMBLY - DISPLAY SCREW - #6 PHS BUTTON - COIN RETURN SHAFT - RETURN BUTTON SPRING SHELF RESET BRACKET - COIN RETURN BUTTON NUT - # COIN CHUTE ASSEMBLY JUMPER - GROUND WIRE BRACKET ASSEMBLY - COIN MECH CLAMP - CABLE SCREW - #8-32 X.3 HX HD WASHER - SCAVENGER BAR ARM - SCAVENGER LABEL - COIN MECHANISM COIN BLOCK COIN INSERT FACE PLATE ASSEMBLY - GPL (SEE FIGURE 59 FOR DETAILS)

112 REF REF 630p0020 Figure 58. Monetary Panel - Part

113 TABLE 58. MONETARY PANEL - PART 3 INDEX PART NUMBER DESCRIPTION QTY NUT - #8-32 KEPS ZINC PLATE PLATE - INSERT BACKING VALIDATOR - MARS - VFM3-S-U4C-CN5 (USED WITH HARNESS ) VALIDATOR - MARS - FM-S-U4C-CNS (USED WITH HARNESS ) VALIDATOR - COINCO - BA30SA (USED WITH HARNESS ) VALIDATOR - COINCO - BA305A-MDB (USED WITH HARNESS ) VALIDATOR - MARS - S2000 VN25- U5E-CN5 (USED WITH HAR- NESS ) VALIDATOR - MARS S VN 23 U5E - 0 V (USED WITH HARNESS ) 3 VALIDATOR - MARS VN252-U5E-24V (USED WITH HARNESS OPT AND JUMPER ) VALIDATOR - MARS - VN252-UM/500-MDB VALIDATOR - COINCO - BA32SA-24V (USED WITH HARNESS AND JUMPER ) VALIDATOR - CONLUX MKA 252-2B - 20V (USED WITH HAR- NESS ) VALIDATOR - CONLUX MKA V-300 (USED WITH HAR- NESS AND JUMPER ) VALIDATOR - CONLUX V-300 (USED WITH HARNESS ) VALIDATOR - MARS - AE262 - USM - MDB INSERT - INSTR - LOWER - ENGLISH INSERT - INSTR - LWR - NO VAL - NO TEXT INSERT - INSTR - COINS ONLY - S/A - LOWER - GLASCO INSERT - INSTR - COINS/BILLS - U.S INSERT - INSTR - COINS ONLY - ENGLISH INSERT - INSTR - COINS - SPANISH INSERT - INSTR. - COINS ONLY - S/A INSERT - INSTR. - COIN & BILL - S/A INSERT - INSTR. - TOKENS INSERT - SELECTION INSTRUCTIONS - GPL - ENGLISH LENS - DISPLAY

114 P002 Figure 59. Monetary Panel - Part

115 TABLE 59. MONETARY PANEL - PART 4 INDEX PART NUMBER DESCRIPTION QTY FACEPLATE ASSEMBLY - GPL REF FRAME - MONETARY PANEL - GPL LENS - PUSH BUTTON LETTER SHEET - SELECT SWITCH LETTER SHEET - SELECT SWITCH (SMITH S ONLY) MEMBRANE SWITCH ASSEMBLY - SELECT PLATE - SELECT SWITCH - BACK UP - W/STUD NUT - /8 - SELF-THREADING 4 TABLE 0 ACOIN MECHANISM OPTIONS PART NUMBER DESCRIPTION MARS TRC6000 COIN UNIT COINTRON US COIN VAL COINCO 9340L COIN UNIT MARS MC5000 COIN UNIT COIN CHANGER - MARS #TRC 600XV COIN CHANGER - COINCO #9302LF COINCO 9300L COIN UNIT COIN UNIT - COINCO GX - MDB COIN UNIT - CONLUX - USLZ MDB COIN UNIT - MARS - VN MDB COIN UNIT - MARS - VN 4000, 0V COIN UNIT - MARS VN 400 XV - 24V COIN UNIT - CONLUX USLX 0040F COIN UNIT - CONLUX USLX V COIN UNIT - C.F. MDB - CUSTOMER SUPPLIED

116 P0022 Figure 60. Cup Delivery Assembly

117 TABLE 60. CUP DELIVERY ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY CUP DELIVERY ASSEMBLY (INCLUDES INDEX NUMBERS 2-3) CUP DEFLECTOR - R.H CUP DEFLECTOR - L.H CUP SPACER/SENSOR LENS DRAIN TRAY - CUP DELIVERY COMPARTMENT BASE - CUP DELIVERY STATION TUBE - DRAIN RETAINER CUP DELIVERY MOUNTING ASSEMBLY - CUP DETECTOR WING NUT #8-32 STAINLESS SPRING - CUP DEFLECTOR WELD ASSEMBLY - CUP DELIVERY PUSH-IN FASTENER - CUP DELIVERY

118 Figure 6. Product/Condiment Chutes

119 TABLE 6. PRODUCT/CONDIMENT CHUTES INDEX PART NUMBER DESCRIPTION QTY CHUTE ASSEMBLY - 2 INGREDIENT CHUTE ASSEMBLY - SINGLE/DUAL PRODUCT - RH CHUTE ASSEMBLY - PREGROUND COFFEE (MODEL 630 ONLY)

120 MODEL MODEL Figure 62. Product and Condiment Canisters 630p

121 TABLE 62. PRODUCT AND CONDIMENT CANISTERS INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - FREEZE DRIED COFFEE (SEE FIGURE 67 FOR DETAILS) OPT CANISTER ASSEMBLY - TEA (SEE FIGURE 67 FOR DETAILS) CANISTER ASSEMBLY - OPTIONAL PRODUCT (SEE FIGURE 64 FOR DETAILS) CANISTER ASSEMBLY - CHOCOLATE (SEE FIGURE 63 FOR DETAILS) CANISTER ASSEMBLY - LIGHTENER (SEE FIGURE 65 FOR DETAILS) CANISTER ASSEMBLY - SUGAR (SEE FIGURE 66 FOR DETAILS) CANISTER ASSEMBLY - DECAF COFFEE (SEE FIGURE 64 FOR DETAILS) CANISTER ASSEMBLY - FRESH BREW COFFEE (SEE FIGURE 68 FOR DETAILS) OPT

122 Figure 63. Canister Assembly - Chocolate

123 TABLE 63. CANISTER ASSEMBLY - CHOCOLATE INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - CHOCOLATE LID - CANISTER SLEEVE - CANISTER AUGER AND SHAFT ASSEMBLY (INCLUDES THE NEXT 3 ITEMS) RETAINING RING-"E" PLUG - AUGER SHAFT - CANISTER WASHER - SEAL - WEAR PLATE RETAINING RING REINF E TYP SPRING - THUMPER BASE - CANISTER - THUMPER ALUMINUM CAP RIVET-.87 DIA NOZZLE - DISPENSING - F.D. COFFEE GATE - NOZZLE - PLASTIC FASTENER - PUSH IN MIXING WHEEL BEARING - CANISTER CLIP - SPRING

124 Figure 64. Canister Assembly - Optional Product or Decaf

125 TABLE 64. CANISTER ASSEMBLY - OPTIONAL PRODUCT OR DECAF INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - SOUP/6TH PRODUCT LID - CANISTER AUGER AND SHAFT ASSEMBLY (INCLUDES THE NEXT 3 ITEMS) AUGER-CANISTER RETAINING RING-"E" SHAFT-AUGER-LONG PLUG - AUGER SHAFT - CANISTER RETAINING RING REINF E TYP WASHER - SEAL - WEAR PLATE SPRING - THUMPER BASE - CANISTER - THUMPER ALUMINUM CAP RIVET -.87 DIA NOZZLE - DISPENSING - CANISTER GATE - NOZZLE - PLASTIC FASTENER - PUSH IN MIXING WHEEL BEARING - CANISTER CLIP - SPRING

126 Figure 65. Canister Assembly - Lightener

127 TABLE 65. CANISTER ASSEMBLY - LIGHTENER INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - LIGHTENER LID - CANISTER PLUG AND AUGER ASSEMBLY (INCLUDES THE NEXT 2 ITEMS) PLUG - AUGER AUGER ASSEMBLY SHAFT - CANISTER WASHER - SEAL - WEAR PLATE RETAINING RING REINF E TYP BASE - CANISTER NOZZLE - DISPENSING - CANISTER FASTENER - PUSH IN MIXING WHEEL BEARING - CANISTER CLIP - SPRING

128 Figure 66. Canister Assembly - Sugar

129 TABLE 66. CANISTER ASSEMBLY - SUGAR INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - SLV - W/MIXING LID - CANISTER SLEEVE - CANISTER 4 IN BASE - CANISTER NOZZLE - DISPENSING - CANISTER AUGER AND SHAFT ASSEMBLY (INCLUDES THE NEXT 3 ITEMS) AUGER-CANISTER RETAINING RING-"E" SHAFT-AUGER-LONG CLIP - SPRING RETAINING RING REINF E TYP WASHER - SEAL - WEAR PLATE SHAFT - CANISTER FASTENER - PUSH IN BEARING - CANISTER MIXING WHEEL

130 Figure 67. Canister Assembly - Freeze Dry Coffee

131 TABLE 67. CANISTER ASSEMBLY - FREEZE DRY COFFEE INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - FREEZE DRY COFFEE LID - CANISTER AUGER AND SHAFT ASSEMBLY (INCLUDES THE NEXT 3 ITEMS) PLUG - AUGER SHAFT - CANISTER RETAINING RING REINF TYP WASHER - SEAL - WEAR PLATE BASE - CANISTER NOZZLE - DISPENSING - CANISTER GATE - NOZZLE - PLASTIC FASTENER - PUSH IN MIXING WHEEL BEARING - CANISTER CLIP - SPRING

132 p0052 Figure 68. Canister Assembly - Fresh Brew Coffee

133 TABLE 68. CANISTER ASSEMBLY - FRESH BREW COFFEE INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - COFFEE - FRESH BREW LID - CANISTER SLEEVE - CANISTER ALUMINUM POP RIVETS -.87 DIA BEARING - CANISTER CANISTER BASE NOZZLE - DISPENSING - CANISTER AUGER AND SHAFT ASSEMBLY CLIP - SPRING MIXING WHEEL ASSEMBLY (INCLUDES INDEX NUMBERS 0-2) ALUMINUM CAP RIVET-.87 DIA EXTENSION - WHEEL - F.B. COFFEE MIXING WHEEL - F.B. COFFEE SPRING - GROUND COFFEE

134 p0053 Figure 69. Canister Motor and Plate Assemblies

135 TABLE 69. CANISTER MOTOR AND PLATE ASSEMBLIES INDEX PART NUMBER DESCRIPTION QTY MOTOR AND PLATE ASSEMBLY - 5 V (FRESH BREW COFFEE) (INCLUDES INDEX NUMBERS 2-5) MOTOR - 5 V RPM SCREW - #8-32 X.3 HEX HD SCREW - #8-32 X 7/32 HWHD TY PLATE ASSEMBLY - MOUNTING MOTOR AND PLATE ASSEMBLY - 5 V (LIGHTENER) (INCLUDES INDEX NUMBERS 7-2) MOTOR AND PLATE ASSEMBLY V (LIGHTENER) (INCLUDES INDEX NUMBERS 7-2) MOTOR - 5 V RPM MOTOR V - 67 RPM VIBRATION ISOLATOR BUSHING - CANISTER SCREW - #8-32 X 7/32 HWD SCREW X 3/4 PHS PLATE ASSEMBLY JUMPER - GROUND WIRE MOTOR AND PLATE ASSEMBLY - 5 V (TEA) (INCLUDES INDEX NUMBERS 5-8) MOTOR AND PLATE ASSEMBLY V (TEA) (INCLUDES INDEX NUMBERS 5-8) 4 MOTOR AND PLATE ASSEMBLY - 5 V (FREEZE DRIED COFFEE, DECAF, SUGAR, OPTIONAL PRODUCT) (INCLUDES INDEX NUM- - BERS 5-8) MOTOR AND PLATE ASSEMBLY - 5 V (FREEZE DRIED COFFEE, DECAF, SUGAR, OPTIONAL PRODUCT) (INCLUDES INDEX NUM- BERS 5-8) MOTOR - 5 V 60 RPM (TEA) MOTOR V 53 RPM (TEA) MOTOR - 5 V 200 RPM (TEA) MOTOR V 200 RPM (TEA) SCREW - #8-32 X.3 HEX HD SCREW - #8-32 X 7/32 HWD PLATE ASSEMBLY - MOTOR MOUNTING

136 TABLE 70. TUBING (NOT SHOWN) PART NUMBER DESCRIPTION QTY TUBING - 3/6 OD X 5/8 ID BLACK A/R TUBING - SILICONE ID X.562 OD A/R TUBING - U.K. - AQUAVEND ID A/R HOSE - EXHAUST - COFFEE CHUTE A/R TUBING - SILICONE ID X.437 OD A/R

137 Figure 7. Wiring Diagram - 5 V

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