jamesbury Bulletin B107-1EN Issue 1/2005

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1 FLANGED BALL VALVES ANSI CLASS 1 & STANDARD BORE: 1/2 (DN 15 2) SERIES (DN ) AND LARGER SERIES 0 The Jamesbury polymeric-seated flanged ball valves feature a patented flexible-lip seat design that provides positive bi-directional shut-off for a variety of applications in industries ranging from chemical and petrochemical to refining, pulp and paper, and power. Polymeric-seated flanged ball valves are available in sizes 1/2 24 (DN ) in both full-bore and standard-bore designs that fully conform to ASME B16.34 requirements. A choice of body, trim, and seat materials is available to suit an extensive range of applications. As an option, valves can be prepared for special services, such as chlorine, oxygen, high-vacuum, hydrogen peroxide or NACE. Fire-Tite Valves Standard body and trim materials for Fire-Tite valves are carbon steel with 316 stainless steel trim and all 316 stainless steel. Seat material options are PTFE (T) and Xtreme (X) for applications involving chemicals, petrochemicals, acids, caustics, and steam. PFA (B) seats are available to resist the effects of polymerizing monomers such as butadiene and styrene. Non Fire-Tite Valves Non Fire-Tite valves are available with UHMW (U) polyethylene and Peek (L) seats. CE Marked CE marked and documented valves 7180, 7380, 5180 and 5380 which meet the European Pressure Equipment Directive (PED) 97/23/EC are available in ANSI Class 1/. CE marked products also meet the requirements of BS Operating torques, construction options and valve dimensions are exactly the same as the standard ANSI 1/ offering. (See page 18) for ordering instructions. FEATURES AND BENEFITS Xtreme seat provides longer life, industry leading expanded performance boundaries,and greater value. Polymeric flexible lip-seat design offers tight shut-off in either direction and extended cycle life with minimum maintenance. Fire-Tite version with non-metallic seats meets API 607, Edition 4, and BS6755-Part 2 requirements. Superior control characteristics, coupled with tight shut-off capabilities, make these valves ideal for a variety of on-off and control applications. API 608 compliance to serve refineries and related chemical and petrochemical industries. NACE MR03 compliance available. Meets 21 standard and 12 optional industry standards and specifications. For details (see page 19). NEW FEATURES AND BENEFITS For 1/2 2 (DN 15 ) Series 7000 New stem seal system is live loaded and engineered to assure long sealing life - patent pending. ISO 5211 Bonnet for global conformity. New stainless steel linkage for VPVL, ERV, ER and EU actuators has a guided coupling to align topworks during assembly and eliminate side load stress on stem seals for long life, clean environment and reduced maintenance. Single-Source Responsibility Valves, actuators and accessories may be purchased completely mounted from one source. jamesbury Bulletin B7-1EN Issue 1/5

2 B7-1EN METSO AUTOMATION REV. 1/05 SPECIFICATIONS Flow Data The table at right provides flow coefficients for Jamesbury valves covered in this bulletin. Cv values represent the flow of water at +60 F through the valve in U.S. gallons per minute at a pressure drop of 1 psi. The metric equivalent, Kv, is the flow of water at 16 C through the valve in cubic meters per hour at a pressure drop of 1 kg/cm 2. To convert Cv to Kv, multiply by Valve Body Ratings These are the maximum working pressure ratings of the valve body only. The seat ratings, shown on the next page, determine the practical pressure limitations according to actual service conditions. Test pressures are recommended pressures for hydrostatic test with ball half open. Valve Size Cv Inches DN Standard Bore 1/ / / /5400* /8* ,000/9800* 16,000/13,000* * Class long pattern Maximum Working Pressure, psi Class 1 Class Temp F Carbon 316 Stainless Carbon 316 Stainless Alloy * Monel steel* steel* steel* steel* - to Test Pressure Maximum Working Pressure, bar Class 1 Class Temp C Carbon 316 Stainless Carbon 316 Stainless Alloy * Monel steel* steel* steel* steel* -29 to Test Pressure * In accordance with ANSI B16.34 Valve Seat Ratings Seat ratings, indicated by solid lines in the charts on the next page, are based on differential pressure with the valve ball in the fully closed position and refer to seats only.the dotted lines indicate maximum working pressures for WCB carbon steel valve bodies. (Maximum working pressures of other body materials are shown in the tables above.) The combination of dotted and solid lines indicates the maximum valve rating at specific pressure and temperature conditions. Valves with PTFE, Xtreme, PEEK, PFA, and UHMW polyethylene seats can be used in service to -60 F (-51 C) provided that the valve body material is suitable for such a temperature. Carbon steel valves are rated to - F (-29 C). On saturated steam service, stainless steel trim is recommended at all pressures and is required above psi (14 bar). See Bulletin B1-1. Peek seats require 17-4 PH stainless steel stems. For more application information on seat materials, refer to Bulletin T Xtreme Performance and Value Xtreme seats provide longer life, expanded performance boundaries, and the greatest possible value. Xtreme is a unique material that resulted from a technological breakthrough in our polymer research lab.the material is a fluoropolymer-based blend proprietary to Jamesbury that provides superior quarter-turn performance. -2-

3 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 1/2 2 (DN 15 ) Standard Bore 3 6 (DN 80 1) Standard Bore Temperature C Temperature F 8 (DN ) Standard Bore Non-Trunnion T B U X Temperature F * ANSI Class Non-Trunnion is 275 psi (19 bar) max. (DN 2) Standard Bore Non-Trunnion U Low Temperature Limit for Carbon Steel (WCB) T Temperature C 0 Class 1 & T & B U X Temperature F B Temperature C Class X Class 1 Saturated Steam 0 L Saturated Steam Saturated Steam Temperature C Temperature F Trunnion Valves 8 (DN ) Standard Bore Temperature C Class Class Class 1 T B Class 1 Saturated Steam T M 2 Saturated Steam Temperature F * ANSI Class Non-Trunnion is 275 psi (19 bar) max. X (DN 1 ) Only M (DN 1 600) U X X 1 L NOTE 1: For series 7000 NOTE 2: For series 0 LEGEND: T = PTFE M = Filled PTFE B = PFA L = Peek U = UHMW X = Xtreme -3-

4 B7-1EN METSO AUTOMATION REV. 1/05 Jamesbury The Ultimate Process Automation Package for VPVL Pneumatic Actuators, ERV, EU and ER Electric Actuators For 1/2 2 (DN 15 ) Standard Port Series 7000 Digital valve communication terminals for full automation capability Available for general purpose and hazardous duty service Cast Series SS brackets for corrosion resistance Fully guided stem, coupling and precision bracket assures optimum form, fit and performance 17-4PH SS coupling for strength and corrosion resistance Compression plate and disc springs for high cycle thermal and pressure transients. Patent pending stem seal has 3 engineered sealing zones to provide multiple barriers for long term sealing Automation Performance and Value Valves combined with Jamesbury actuators, network capable valve monitors and communication devices offer a total value and performance package. Available with pneumatic Valv-Powr VPVL actuators, ERV, EU and ER electric actuators and with StoneL Legacy digital monitors or VCTs, the packages have a wide range of applications. Visit our website at -4-

5 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 DIMENSIONS Series 71 ANSI Class 1 and Series 7 & 730S ANSI Class Flanged Valves 4 Holes øl on a øm Bolt Circle 17 S 25, 26 K 8 16, 19 ør, 29, J øc 7, B A T F G H 2 Hex Size øe Port Dia. øn Thru Both Ends P No. of Holes ød Bolt Circle Typ. Both Ends Valve Size Series 71 ANSI Class 1 Approximate Dimensions - inches ISO Approx inches A B C D E F G H J K L M N P R S T Bonnet Weight lb 1/ M F / M F M F / M F M F Valve Size Series 71 ANSI Class 1 Approximate Dimensions - mm ISO Approx DN A B C D E F G H J K L M N P R S T Bonnet Weight kg M F M F M F M F M F Valve Size Series 7 & 730S ANSI Class Approximate Dimensions - inches Approx ISO inches 730S 7 Weight lb A A B C D E F G H J K L M N P R S T Bonnet 730S 7 1/ M F / M F M F / M F M F Valve Size Series 7 & 730S ANSI Class Approximate Dimensions - mm Approx ISO DN 730S 7 Weight kg A A B C D E F G H J K L M N P R S T Bonnet 730S M F M F M F M F M F

6 B7-1EN METSO AUTOMATION REV. 1/05 Part No. Note 1: Note 2: 1 Body 2 Insert Part Name BILLS OF MATERIALS AND PARTS LIST Fire-Tite 1/2 2" (DN 15 ) Standard Port Series 7000 Valves Body Material Carbon Steel (22) 316 Stainless Steel (36) Alloy (35) Monel (71) Carbon steel ASTM 316 Stainless steel ASTM Alloy ASTM A351 Monel ASTM A494 A216 Type WCB A351 Type CF8M Type CN7M Type M35-1 Carbon steel ASTM 316L Stainless steel ASTM Alloy ASTM A351 Monel ASTM A494 A216 Type WCB A351 Type CF8M Type CN7M Type M Ball 316 Stainless steel + Alloy 4 Stem 316 Stainless steel + Alloy 5 Seat PTFE, Xtreme, PFA 6 Body Seal TFM 7 Secondary Stem Seal Graphite 8 Primary Stem Seal PTFE, TFM (Xtreme-Seated Valves) 13 Stem Bearing Filled PTFE 16 Hex Nut Carbon steel (zinc plated) Series Stainless steel 17 Handle Carbon steel (zinc plated) Series Stainless steel 19 Lock Washer Carbon steel (zinc plated) Series Stainless steel When investment castings are used, chemical and physical properties are determined from a master heat in accordance with ASME/ANSI B Sect PH stems required with Peek seats Note 3: When trim is Monel or Hastelloy C, compression plate and hex cap screws are Monel. + Furnished with valves for NACE MR03 service. Monel, Hastelloy C as specified Monel, Hastelloy C as specified Compression Plate Stainless steel Monel 3 25 Socket Cap Screw Series Stainless steel 26 Handle Stop Spacer Series Stainless steel 29 Hex Cap Screw 3 Series Stainless steel Monel 3 31 Disc Springs* 17-7 PH Stainless steel * Item 31 not applicable for special service N Part No. 1 Body 2 Insert Part Name Non Fire-Tite 1/2" 2" (DN 15 ) Standard Port Series 7000 Valves Body Material Carbon Steel (22) 316 Stainless Steel (36) Alloy (35) Monel (71) Carbon steel ASTM 316 Stainless steel ASTM Alloy ASTM A351 Monel ASTM A494 A216 Type WCB A351 Type CF8M Type CN7M Type M35-1 Carbon steel ASTM 316L Stainless steel ASTM Alloy ASTM A351 Monel ASTM A494 A216 Type WCB A351 Type CF8M Type CN7M Type M Ball 316 Stainless steel + Alloy 4 Stem 316 Stainless steel + or 17-4 PH Stainless steel 2 Alloy 5 Seat Peek & UHMWPE 6 Body Seal UHMWPE (w/uhmwpe seats), Graphite (w/peek seats) 8 Primary Stem Seal Graphite (w/peek seats), UHMWPE (w/uhmwpe seats) Stem Guide Peek (Peek seated valves) 16 Hex Nut Carbon steel (zinc plated) Series Stainless steel 17 Handle Carbon steel (zinc plated) Series Stainless steel 19 Lock Washer Carbon steel (zinc plated) Series Stainless steel Monel, Hastelloy C as specified Monel, Hastelloy C as specified Compression Plate Stainless steel Monel 3 24 Stem Bearing Filled PTFE (Peek when Peek-seated), (UHMWPE when UHMWPE-seated) 25 Socket Cap Screw Series Stainless steel 26 Handle Stop Spacer Series Stainless steel 29 Hex Cap Screw 3 Series Stainless steel Monel 3 31 Disc Springs* 17-7 PH Stainless steel * Item 31 not applicable for special service N # Requires 17-4 PH stem -6-

7 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 DIMENSIONS 3 6 (DN 80 1) Series 71, 3 6 (DN 80 1) Series 7 & 730S (Non-Trunnion) V 19/23 S U H J W Valve Centerline 6" (DN 1) 7 & 730S Only N H 1 2 J G R Typ. View Shown with Handle Removed 5 S C Diameter Typ. K E Dia T Typ. B A L = Dia. through M = Number of holes Typ. both flanges D = Dia. of bolt circle Typ. both flanges Valve Size Series 71 ANSI Class 1 Approximate Dimensions - inches Weight inches A B C D E G H J K L M N R S T U V W lb / / / Valve Size Series 71 ANSI Class 1 Approximate Dimensions - mm Weight DN A B C D E G H J K L M N R S T U V W* kg / / / Valve Size Series 7 ANSI Class Approximate Dimensions - inches Weight inches A B C D E G H J K L M N R S T U V W lb / / / Valve Size Series 7 ANSI Class Approximate Dimensions - mm Weight DN A B C D E G H J K L M N R S T U V W* kg / / / * Screw-thread dimensions are in inches -7-

8 B7-1EN METSO AUTOMATION REV. 1/05 Valve Size Series 730S ANSI Class Approximate Dimensions - inches Weight inches A B C D E G H J K L M N R S T U V W lb / / / Valve Size Series 730S ANSI Class Approximate Dimensions - mm Weight DN A B C D E G H J K L M N R S T U V W* kg / / / * Screw-thread dimensions are in inches BILLS OF MATERIALS AND PARTS LIST 3 6 (DN 80 1) Series 71, 7, & 730S Part Body Material No. Part Name Carbon Steel 316 Stainless Steel 1 Body Carbon steel ASTM A216 Gr WCB 316 Stainless steel ASTM A351 Gr CF8M 2 Insert/Body Cap Carbon Steel 316 Stainless steel 3 Ball Stainless steel, Alloy Monel 1, Hastelloy C 1 - as specified 5 Stem Stainless steel, Monel 1, Hastelloy C 1, 17-4 PH Stainless steel - as specified 7 Seat Xtreme, PTFE, PFA, Peek 3, UHMW Polyethylene - as specified Compression Plate 1 Stainless steel, Monel 1 14 Stud ASTM A193 Gr B7; + Gr B7M; Gr B8, B8C, B8T or B8M 18 Nut ASTM A194 Gr 2H; + Gr 2HM; Gr 8B, 8CB, 8MB, 8TB, 8FB 19 Identification Tag Stainless steel 23 Rivet Stainless steel 31 Handle Carbon steel 32 Indicator Stop Carbon steel 33 Conical Spring Inconel 34 Retainer Ring Stainless steel 35 Cap Screw Carbon steel 36 Grounding Spring Inconel 37 T Handle Adapter 2 Ductile Iron 38 Washer 2 Carbon steel Stop Bushing Stainless steel, Monel 1 65 Body Gasket PTFE 69 Packing PTFE, molecularly enhanced PTFE (Xtreme-seated valves) 70 Stem Bearing Filled PTFE 71 Secondary Stem Seal Graphite Note 1: Note 2: Compression plate and stop bushing are Monel for valves with Monel, Hastelloy C, or Alloy trim. 6 (DN 1) 730S and 7 only. Note 3: 17-4 PH stems are required with Peek seats. + Furnished with valves for NACE MR03 service -8-

9 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 DIMENSIONS 8 (DN ) Series 71 U H 38 V U 8 (DN ) 71 only W S N 70 23, H J R G K C Typ. E Port T Typ. A B D = Bolt circle L = Size of holes M = Number of holes Valve Size Series 71 ANSI Class 1 Approximate Dimensions - inches Weight inches A B C D E G H J K L M N R S T U V W lb / Valve Size Series 71 ANSI Class 1 Approximate Dimensions - mm Weight DN A B C D E G H J K L M N R S T U V W* kg / * Screw-thread dimensions are in inches -9-

10 B7-1EN METSO AUTOMATION REV. 1/05 BILLS OF MATERIALS AND PARTS LIST 8 (DN ) Series 71 (Non-Trunnion) Part Body Material Part Name No. Carbon Steel 316 Stainless Steel 1 Body Carbon steel ASTM A216 Type WCB 316 Stainless steel ASTM A351 Type CF8M 2 Body Cap Carbon steel ASTM A216 Type WCB 316 Stainless steel ASTM A351 Type CF8M 3 Ball +316 Stainless steel, Monel 1, Hastelloy C 1 - as specified 5 Stem Stainless steel, Monel 1, Hastelloy C 1, 17-4 PH Stainless steel - as specified 7 Seat Xtreme, PTFE, PFA, Peek 3,4, UHMW Polyethylene - as specified Compression Plate 1 Stainless steel Monel 1 12 Body Stud ASTM A193 Gr. B7; + Gr B7M; B8, B8C, B8T or B8M 14 Bonnet Stud ASTM A193 Gr. B7; + Gr B7M; B8, B8C, B8T or B8M 16 Body Stud Nut ASTM A194 Gr. 2H; + Gr 2HM; Gr 8B, 8CB, 8MB, 8TB, 8FB 18 Bonnet Stud Nut ASTM A194 Gr. 2H; + Gr 2HM; Gr 8B, 8CB, 8MB, 8TB, 8FB 19 Identification Tag Stainless steel 23 Rivet Stainless steel 31 Handle Ductile iron 2 or carbon steel 32 Indicator Stop Carbon steel 33 Spring Stainless steel 34 Retaining Ring Stainless steel 35 Handle Screw Carbon steel 36 Grounding Spring Inconel 37 T Handle Adapter 2 Ductile iron 38 Flat Washer 2 Carbon steel 39 Stop Bushing Stainless steel 65 Body Gasket 1 Spiral wound PTFE/316 Stainless steel 1 69 Packing PTFE, molecularly enhanced PTFE (Xtreme-seated valves) 70 Stem Bearing Filled PTFE 71 Secondary Stem Seal Graphite Note 1: Compression plate, body gasket, and stop bushing are Monel for valves with Monel or Hastelloy C trim. Note 2: 8 (DN ) Series 71. Note 3: 17-4 PH stems are required with Peek seats. Note 4: Not available 8 (DN ) 71 + Furnished with valves for NACE MR03 service. --

11 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 DIMENSIONS (DN 2) Series 7000, 8 & (DN & 2) Series 7 & 730S, X U U V V 23, N N W S W & 12 (DN 2& ) Class 1 & 8 (DN 2) Class 1 6 & 8 (DN 1 & ) Class Ball Projection For 8 (DN ) 730S 2 & (DN 2) 71 1 & 730S 1 = R C Typ. E Port Cap Style for 8 (DN ) short (DN 2) 1 & (DN 2) short G K 1 7 T Typ. B 1 Short Pattern B 2 Long Pattern A 1 Short Pattern A 2 Long Pattern D = Bolt circle L = Size of holes M = Number of holes Valve Size Series 71 ANSI Class 1 Approximate Dimensions inches Weight inches A1 A2 B1 B2 C D E G K L** M N R S T U V W X lb N/A N/A N/A 465 Valve Size Series 71 ANSI Class 1 Approximate Dimensions mm Weight DN A1 A2 B1 B2 C D E G K L** M N R S T U V W X kg 2 N/A 330 N/A N/A 211 Valve Size Series 730S & 7 ANSI Class Approximate Dimensions inches Weight lb inches A1 A2 B1 B2 C D E G K L** M N R S T U V W X 7 730S N/A N/A Valve Size Series 730S & 7 ANSI Class Approximate Dimensions mm Weight kg DN A1 A2 B1 B2 C D E G K L** M N R S T U V W* X 7 730S N/A N/A * Screw-thread dimensions are in inches. ** Holes in the body cap are threaded: 8 (DN ) 730S (7/8-9 x 1.25 deep), (DN 2) 71 (7/8-9 x 1.13 deep), (DN 2) 730S (1-8 x 1.38 deep) 1 The ball only protrudes from the flange face (in the closed position) on the (DN 2) 71 and (DN 2) 730S. This is because they have the same F-F dimension and the same ball. Each of these also has the special insert with tapped pipe flange bolt holes. 2 The 8 (DN ) 730S also has a special insert with tapped pipe flange bolt holes, but the ball does not protrude. -11-

12 B7-1EN METSO AUTOMATION REV. 1/05 BILLS OF MATERIALS AND PARTS LIST (DN 2) Series 71, 8 & (DN & 2) Series 7 & 730S Part Body Material Part Name No. Carbon Steel (22) All Series 316 Stainless Steel (36) All Series 1 Body Carbon steel ASTM A216 Gr WCB 316 Stainless steel ASTM A351 Gr CF8M 2 Body Cap Carbon steel ASTM A216 Gr WCB 316 Stainless steel ASTM A351 Gr CF8M 3 Ball +316 Stainless steel, Alloy, Monel 1, Hastelloy C 1 - as specified 5 Stem +316 Stainless steel, Monel 1, Hastelloy C 1, 17-4 PH - as specified 7 Seat Xtreme, PTFE - as specified 8 Stem Retainer Carbon steel ASTM A216 Gr WCB Stainless steel ASTM A351 Gr CF8M 9 Gland Follower 1 Carbon Steel, Stainless steel, Monel 1 Compression Plate 1 Stainless steel, Monel 1 12 Body Stud ASTM A193 Gr B7; + Gr B7M; Gr B8, B8C, B8T or B8M 13 Stem Retainer Bolt ASTM A193 Gr B7; + Gr B7M; Gr B8, B8C, B8T or B8M 14 Stud ASTM A193 Gr B7; + Gr B7M; Gr B8, B8C, B8T or B8M 16 Nut ASTM A194 Gr 24; + Gr2HM; Gr 8B, 8CB, 8MB, 8TB, 8FB 18 Nut ASTM A194 Gr 2H; + Gr 2HM; Gr 8B, 8CB, 8MB, 8TB, 8FB 19 Identification Tag Stainless steel 23 Rivet Stainless steel 36 Grounding Spring 2 Inconel 65 Body Gasket 1 Spiral Wound PTFE / 316 Stainless steel 1 66 Stem Retainer Seal 1 Spiral Wound PTFE / 316 Stainless steel 1 69 Packing PTFE, molecularly enhanced PTFE (Xtreme-seated valves) 70 Stem Bearing Filled PTFE 71 Secondary Stem Seal Graphite 89 Trunnion Carbon Steel Stainless steel 91 Bearing Spacer Filled PTFE 92 Trunnion Bearing 316 Stainless steel Note 1: Compression plate, body gasket, stem retainer gasket, and gland follower are Monel for valves with Monel or Hastelloy C trim. Note 2: For grounding valves only. + Furnished with valves for NACE MR

13 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 DIMENSIONS 12 (DN ) Series 51, 12 (DN ) Series 5, and 12 (DN ) Series 530S W U S V Bonnet (DN 400) Type 51 N G P (DN3 400) Type (DN ) Type 530S Bonnet 12 (DN ) Type 530S 18 (DN 4 ) Type & 14 (DN & 3) Type 5 K C E 7 Q D T 3 A B 5 11 D = Bolt circle L = Size of holes M = Number of holes Valve Size Series 51 ANSI Class 1 Approximate Dimensions - inches Weight inches A B C D E G K L** M N P Q S T U V W lb / / / / / Valve Size Series 51 ANSI Class 1 Approximate Dimensions - mm Weight DN A B C D E G K L** M N P Q S T U V W* kg / * / * / / / * Screw-thread dimensions are in inches ** Holes in the body cap are threaded: 12 (DN ) 530S (1-8 x 1.44 deep), 14 (DN 3) 51 (1-8 x 1.31 deep), 16 (DN 400) 51 (1-1/8-8 x 1.69 deep) -13-

14 B7-1EN METSO AUTOMATION REV. 1/05 Valve Size Series 530S & 5 ANSI Class Approximate Dimensions inches Weight lb inches A530S A5 B530S B5 C D E G K L** M N P Q S T U V W 530S / / / / /4-0 Valve Size Series 530S & 5 ANSI Class Approximate Dimensions mm Weight kg DN A530S A5 B530S B5 C D E G K L** M N P Q S T U V W* 530S / / / / / * Screw-thread dimensions are in inches. ** Holes in the body cap are threaded: 12 (DN ) 530S (1-8 x 1.44 deep), 14 (DN 3) 51 (1-8 x 1.31 deep), 16 (DN 400) 51 (1-1/8-8 x 1.69 deep). 18-inch (DN 4) valve is designated 53LO. BILLS OF MATERIALS AND PARTS LIST 12 (DN ) Series 51, 12 (DN ) Series 5, 18" (DN 4) Series 53LO, and 12 (DN ) Series 530S (Trunnion) Part Body Material Part Name No. Carbon Steel (22) All Series 316 Stainless Steel (36) All Series 1 Body Carbon steel ASTM A216 Type WCB 316 Stainless steel ASTM A351 Type CF8M 2 Body Cap Carbon steel ASTM A216 Type WCB 316 Stainless steel - ASTM A351 Type CF8M 3 Ball +316 Stainless steel, Alloy, Monel 1, Hastelloy C 1 - as specified 4 Stem Alloy, Stainless steel, 17-4PH Stainless steel, Monel 1, Hastelloy C 1 - as specified 5 Seat PTFE, filled PTFE, - as specified 6 Body Seal 1 Spiral-wound PTFE/316 Stainless steel 1 7 Secondary Stem Seal Graphite 8 Stem Bearing Filled PTFE Body Stud ASTM A193 Gr. B7; Gr. B7M; Gr. B8, B8C, B8T or B8M 11 Nut ASTM A194 Gr. 2H, 2HB, or Gr. 2HM; Gr. 8B, 8CB, 8MB, or 8TB 15 Stem Nut Carbon steel 21 Compression Ring 3 Stainless steel 22 Identification Tag Stainless steel 23 Drive Screw Stainless steel 25 Stem Retainer Seal Graphite 26 Trunnion Plate Carbon steel, Type WCB 316 Stainless steel 1, Type CF8M 27 Trunnion Bearing 316 Stainless-steel-backed glass-filled PTFE 28 Bearing Spacer Filled PTFE 29 Hex. Hd. Cap Screw Carbon steel ASTM A193 Gr. B7 or B7M 30 Stem Retainer Carbon steel Type WCB 316 Stainless steel type CF8M 32 Upper Stem Seal PTFE 33 Key Carbon steel 34 Sc. Hd. Cap Screw 3 ASTM A193 Gr. B7; Gr. B7M; Gr. B8, B8C, or B8T 35 Trunnion Ring Carbon steel Stainless steel 36 Tag: Trunnion Ball Stainless steel 37 Caution Tag 4 Stainless steel Note 1: When trim is Alloy or Monel, body seal is PTFE Monel, when trim is Hastelloy C, seal is PTFE Hastelloy C. Note 2: Note 3: When trim is Alloy, Monel, or Hastelloy C, compression ring is Monel. For 14 & 16 (DN 3 & 400) 51 and 12 (DN ) 530S only. Note 4: For 12, 14, & 16 (DN, 3, & 400) 51 and 12 (DN ) 530S& 5 only. + Furnished with valves for NACE MR

15 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 Stem Extensions Stem extensions are available to improve accessibility and extend handle clearance. They are particularly useful with insulated pipelines. Standard extension length is 4 (2 mm). Refer to the Accessory Table below for figure numbers. ACCESSORIES Locking Devices When safety measures are necessary, a reliable locking plate is available to allow the valve to be padlocked in either the open or closed position. Proper figure numbers are shown in the Accessory Table below. 1/2 2 (DN15 ) Series 7000 Hex Nut Threaded Rod 3 8 (DN 80 ) Series (DN 80 1) Series 730S & 7 Slide Lock Standard Extension Existing Handle 4 (2 mm) Valve Bonnet 3 8 (DN 80 ) Series (DN 80 1) Series 730S & 7 Locking Plate Locking Arm Indicator Stop Hex Head Cap Screws 1/2 2 (DN 15 ) Series 7000 Round Handles and Oval Handles 1/2 2 (DN 15 ) Series 7000 ball valves are optionally available equipped with circular handles instead of lever handles for use when the valves are to be installed in confined piping arrangements where there is insufficient space for 90 lever operation. They are also ideal for cases where projecting lever handles are prohibited. These handles have a plastic coating on the gripping area for added comfort and insulation. They are offered exclusively in Series Stainless steel. Round Handles Optional round handles save space. To order handles separately, specify part number shown below. A H Centerline of Valve Oval Handles with slide-lock Optional oval handle saves space and may be padlocked to retain the valve in the open or closed position.to order handles separately, specify part number shown below. A H Centerline of Valve Accessory Table inches (DN) Valve Size Round/Oval Handle Allowable Max. Torque Locking Stem Locking Standard Round FT LBS (N m) Device Extension Oval Bore Dimension A Dimension H Round Oval 1/2 (15) SE (1.6) 2.96 (75.2) 9 (12) 9 (12) 3/4 () SE (1.6) 3.11 (79.0) 9 (12) 9 (12) Standard 1 (25) SE (114.3) 3.70 (94.0) 18 (24) 18 (24) Equipment 1-1/2 (40) SE (146.0) 4.75 (1.7) 25 (34) 25 (34) 2 () SE (146.0) 4.94 (125.5) 25 (34) 25 (34) 3 (80) LD56 SE-60 4 () 71 LD56 SE-60 4 () 730S & 7 LD57 SE-61 6 (1) 71 LD57 SE-61 NA 6 (1) 730S & 7 LD58 SE-62 8 () 71 LD58 SE

16 B7-1EN METSO AUTOMATION REV. 1/05 Use these torque charts as a guide for actuator selection. Additional requirements may be imposed by media characteristics, trim, and frequency of valve operation. For clean lubricating fluid service, required torque for PTFE (T), Xtreme (X) and filled PTFE (M) seated valves only may be reduced % when the valve is equipped with corrosion resistant trim. For difficult services such as slurries and semi-solids, and for oxygen, increase values by %. If in doubt, err on the side of safety by using a larger actuator than would normally be selected. Valves with E-PAK require an increase in operating torque. Refer to Bulletin B115-4 for additional information. VALVE TORQUE DATA Torque output values and actuator selection tables for the different types of Jamesbury actuators are contained in the bulletins listed below. Manual Gear Actuators A-1 ST, ST-MS Piston Actuators A2-1 B-Series Piston Actuators A7-1 Quadra-Powr II Spring Diaphragm Rotary Actuators A1-2 Valv-Powr Series VPVL A111-3 VPVL Stainless Steel A111-4 EU and ER Electric Actuators A1-3 ERV Electric Actuators A121-2 PTFE (T) Seated Valves ANSI Class 1 and Valve Torque Data Xtreme (X) Seated Valves 1/2" 12" (DN 15 ) Recommended Actuator Torque, FT LBS,000, (DN 2) Non-Trunnion 8 (DN ) Non-Trunnion (DN ) 18 (DN 4) 16 (DN 400) (DN -3) (DN 2) 8 (DN ) 6 (DN 1) 4 (DN ) 3 (DN 80) 2 (DN ) 1-1/2 (DN 40) 1 (DN 25) 3/4 (DN ) 1/2 (DN 15), Recommended Actuator Torque, FT LBS " ( DN 2) Non-Trunnion 8 (DN ) Non-Trunnion 12 (DN ) (DN 2) 8 ( DN ) 6 (DN 1) 4 (DN ) 3 (DN 80) 2 (DN ) 1-1/2 (DN 40) 1 (DN 25) 3/4 (DN ) 1/2 (DN 15) Recommended Actuator Torque, N m

17 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 VALVE TORQUE DATA ANSI Class 1 and Valves Recommended Actuator Torque, FT LBS Recommended Actuator Torque, FT LBS Peek (L) Seated Valves 1/2" 6" (DN 15 1) See Note 1 6 (DN 1) 4 (DN ) 3 (DN 80) 2 (DN ) 1-1/2 (DN 40) 1 (DN 25) 3/4 (DN ) 8 1/2 (DN 15) PFA (B) Seated Valves 1/2 8 (DN 15 ) See Note 1 4 (DN ) 3 (DN 80) 2 (DN ) 1-1/2 (DN 40) See Note 2 8 (DN ) 6 (DN 1) See Note (DN 25) 8 3/4 (DN ) /2 (DN 15) Recommended Actuator Torque, N m Recommended Actuator Torque, N m Recommended Actuator Torque, FT LBS Recommended Actuator Torque, FT LBS,000, Filled PTFE (M) Seated Valves (DN ) 18 (DN 4) 16 (DN 400) (DN -3) , UHMW Polyethylene (U) Seated Valves (DN 2) Non-Trunnion 8 (DN ) Non-Trunnion (DN ) 18 (DN 4) 16 (DN 400) (DN -3) (DN 2) 8 (DN ) 6 (DN 1) 4 (DN ) 3 (DN 80) 2 (DN ) 1-1/2 (DN 40) 1 (DN 25) 3/4 (DN ) 8 1/2 (DN 15) , , Note 1: Actuator is required; Note 2: Actuator is required for difficult service; Note 3: Actuator is required for difficult service and pressure greater than psi. Recommended Actuator Torque, N m Recommended Actuator Torque, N m -17-

18 B7-1EN METSO AUTOMATION REV. 1/05 EXAMPLE: A 2 ANSI Class short design valve (730S) in Fire-Tite design (3) with raised-face flanges (31), carbon steel body (22), and 316 stainless steel trim (36), with Xtreme seats (XTZ) and molecularly enhanced PTFE stem seals is written: 2 730S XTZ1. HOW TO ORDER " 730S XTZ 1 1 Size 1/2 (DN 15) 3 (DN 80) 12 (DN ) 3/4 (DN ) 4 (DN ) 14 (DN 3) 1/2" to 1 (DN 25) 6 (DN 1) 16 (DN 400) " 1-1/2 (DN 40) 8 (DN ) 18 (DN 4) 2 (DN ) (DN 2) (DN ) 2 Valve Series & Style Size Range 71 Standard Bore Class 1 1/2 (DN 15 2) 7180 Standard Bore Class 1* 1/2 (DN 15 2) 730S Standard Bore Class (Short) 1/2 (DN 15 2) 7 Standard Bore Class 1/2 (DN 15 2) 7380 Standard Bore Class * 1/2 (DN 15 2) 51 Standard Bore Class 1 12 (DN ) 5180 Standard Bore Class 1* 12 (DN ) 530S Standard Bore Class (Short) 12 (DN ) 5** Standard Bore Class 12 (DN ) 5380 Standard Bore Class * 12 (DN ) * Metric units on nameplate. Valves larger than 1 (DN 25) are CE marked. Includes static grounding per BS ** 18 Only available as 53LO. 3 Special Construction Standard (no entry) C Chlorine N NACE MR03 O Oxygen TG Top Grounded (1/ ) STG Grounded 7000 Series STGR Grounded 0 Series V High Vacuum VC High Vacuum Certified DT 125 RMS Flange Finish DBB Double Block and Bleed (See Bulletin B151-1) End Connection 4 Construction Size Range Raised Face 11 Non-Fire-Tite 1/2 (DN 15 2) Standard Bore Non-Trunnion 31 Raised Face Fire-Tite Non-Trunnion 1/2 (DN 15 2) Standard Bore 71 Raised Face (DN 2 ) Class 1 Std Bore Fire-Tite Trunnion 8 (DN ) Class Std Bore 5 Body Material* Size Range 22 Carbon Steel (WCB) All 35 Alloy (CN7M) 1/2 (DN 15 2) Std Bore Class 1 36 Stainless Steel (CF8M) All 71 Monel Optional in all sizes 28 Carbon Steel (LCC) Optional in all sizes *Other materials available on application Ball & Stem 6 Materials* Size Range 35 Alloy 1/2 (DN 15 2) Std Bore, Stainless Steel All 71 Monel 1/2 8 (DN 15 ) Std Bore, optional in all others 73 Hastelloy Optional in all sizes HB 316 SS, 17-4 PH Req d for seat & seal code LGG 00 Same as body All (Carbon steel not available) *Other materials available on application Seat / Body Seal / 7 Stem Seal Material* Size Range XTZ Xtreme/PTFE 3 /TFM 1/2 (DN 2) Std Bore TTT PTFE/PTFE 3 /PTFE 3 All MTT Filled PTFE/PTFE/PTFE 12 (DN ) Std Bore BTT PFA/PTFE 3 /PTFE 3 1/2 8 (DN 15 ) Std Bore LGG 1 Peek/Graphite/Graphite 1/2 6 (DN 15 1) Std Bore UUU 1 UHMW/UHMW/UHMW 1/2 (DN 15 2) Std Bore MBT 1 Barrier-filled PTFE 4 12 (DN ) Std Bore ZTT TFM/PTFE 3 /PTFE 3 1/2 (DN 15 2) Full Bore * Use first two letters only for Series 0 valves Requires 17-4PH Stem Note 1: Non-Fire-Tite only Note 2: Not suitable for water or steam service Note 3: TFM on sizes 1-1/2 (DN 40) and smaller 8 Bolts Nuts Application 1* ASTM A193 Gr B7 ASTM A194 Gr 2H Carbon Steel Monel 2 ASTM A193 Gr B8, B8C, ASTM A194 Gr 8B, 316 St. Stl. B8M or B8T (Class 2) 8CB, 8MB, 8TB, or 8FB Alloy 5** 4 ASTM A193 Gr B7M ASTM A194 Gr 2HM All NACE Monel 4** Monel All NACE All Cl2 * Not available on 2 Standard Bore and smaller ** Required for compliance to NACE MR03-3 Note 4: 1-1/2 (DN 40) and smaller use Monel Hastelloy is a registered trademark of Haynes International, Inc. Monel is a registered trademark of Inco. Delrin is a registered trademark of Dupont Co. -18-

19 B7-1EN FLANGED BALL VALVES ANSI CLASS 1 & REV. 1/05 STANDARDS AND SPECIFICATIONS Series 7000 valves covered in this bulletin are available to conform to the following industry standards and specifications. The Company ISO ANSI/1/ASQ Q Pressure Equipment Directive 97/23/EC API 598 API 607 Edition 4 API 608 ANSI/ASME B16. ANSI/ASME B16.5 ANSI/ASME B16.34 ANSI/ASME B31.1 ANSI/ASME B31.3 ANSI/FCI BS80:1989 BS : 1987 ISO ISO 5752:1982 ISA ISA S75.19 ISO 5211 MSS SP-25 MSS-SP-55 MSS-SP MSS-SP MSS-SP MSS SP MSS SP The Product - Standard American Petroleum Institute - Valve Inspection and testing American Petroleum Institute - Fire Test for Soft Seated Valves (Division of refining) Metal Ball Valves Used in On-Off Service that have Buttwelded or Flanged Ends for Size 1/2 2 (DN 15 ) NPS American National Standard - Face-to-Face and End-to-End Dimensions of Ferrous Valves American National Standard - Steel Pipe Flanges and Flanged Fittings American National Standard - Steel Valves - Flanged and Buttwelded End American National Standard - Power Piping American National Standard - Chemical Plant and Petroleum Refinery Piping American National Standard - For Control Valve Seat Leakage British Standards Institute - Specification for Face-to-Face Dimensions of Flanged and Buttwelded Steel Valves Testing of Valves. Specification for Fire Type-Testing Requirements Industrial Valves - Fugitive Emissions - Measurement, Test & Qualification Procedures International Standard for Organization Metal Valves for use in Flanged Piping Systems Valve Sizing Coefficient Cv, Piping Geometry Factor Fp and Pressure Drop Limitation XT Hydrostatic Testing of Control Valves Dimensions for Attachment of Actuators/Gear Boxes to Valves (ISO Mounting) Manufacturers Standardization Society - Standard Marking System for Valves Manufacturers Standardization Society - Quality Standards for Steel Castings Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings Steel Pipe Line Flanges Pressure Testing of Steel Valves Flanged or Butt and Weld End Ball Valves Having Full or Reduced Bores for General Liquid and Gas Service Terminology for Valves and Fittings The Product - Optional BS 5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries 97 / 23 / EC European Pressure Equipment Directive MSS SP (R-1990) Quality Standard For Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components-Magnetic Particle Examination Method MSS SP (R-1992) Quality Standard For Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components-Liquid Penetrant Method NACE Standard MR03 National Association of Corrosion Engineers-Engineers - Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments Factory Mutual (FM) Figure 52 Gas and Oil Shutoff Valves. Underwriter Laboratory (UL) Categories MHKZ, YQAR, YRBX, YRPV, YSDT. -19-

20 B7-1EN METSO AUTOMATION REV. 1/05 Installation Instructions, Maintenance and Operation IMO's (Installation, Maintenance, and Operating instructions) or AMI's (Assembly, Mounting, and Installation instructions) are shipped with the products. Additional copies of these instructions are available. Call your local Metso Automation Distributor, or visit our web site. Metso Automation, Field Systems Division Europe, Levytie 6, P.O.Box 3, Helsinki, Finland. Tel. int Fax int Europe (UK), 2 Lindenwood, Crockford Lane, Chineham Business Park, Basingstoke, RG24 8QY UK.Tel. int. +44 (0) Fax int. +44 (0) North America, 44 Bowditch Drive, P.O.Box 8044, Shrewsbury, Massachusetts, USA. Tel. int Fax int Latin America, Av. Independência, 2- Iporanga, , Sorocaba-São Paulo, Brazil. Tel. int Fax int /49 Asia Pacific, 1 Orchard Road, #05-09 Wheelock Place, Singapore. Tel. int Fax int B7-1EN-1/05 5 Metso Automation Printed in U.S.A.-R-J

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