FLANGED REDUCED BORE BALL VALVE, SERIES MBV
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1 FLANGED REDUCED BORE BALL VALVE, SERIES MBV 1 MBV 26 Issue 12/98 DESIGN FEATURES Size range 2" 8". ANSI Class 15 and. Pressure classes Tightness Separate ball and shaft assure low pressure tightness even with metal seats. Bubble tight shut-off with soft seats. Versions, details The MBV series ball valve is Neles Controls' latest addition to our product offering. In MBV we combine over years of experience in both metal seated and soft seated ball valve manufacturing. MBV is designed to meet a wide range of international and national valve standards and it also fulfills various requirements set by the end-users. The special shaft/ball joint enables MBV to be used in the most demanding high cycling applications and also assures tight shut-off even with the lowest pressure differentials. The wide material and seat selection of MBV makes it possible to choose the most suitable MBV combination according to customers's specification. Applications Chemical and petrochemical plants. Oil and gas production. Hydrocarbons. Pulp & paper production. Liquids. Water. Power plants. Suitable for steam control applications. V-ring gland packing ensures long maintenance-free operation. Spiral wound body joint gasket. TA-Luft construction. Anti-static. Scraping seat as standard, can be locked. Splined ball/shaft connection for good torque transmission. Fire safe BS655/API6. Safety V-ring gland packing ensures long maintenance-free operation. Spiral wound body joint gasket (only sizes 6" - 8"). TA-Luft construction. Fire safe BS 655/API 6. Anti-static. Minimized emissions Uninterrupted circular spiralwound body gasket. No bending forces to gland packing. TA-Luft gland packing.
2 N E L E S C O N T R O L S EXPLODED VIEW " " 4" 6" 8" PARTS LIST Item Part description Material 1 Body Stainless steel CF8M Carbon steel WCB 2 Body cap 6"- 8" Stainless steel CF8M Carbon steel WCB Body insert 2"- 4" Stainless steel CF8M Carbon steel WCB 3 Ball Spline driver 3"- 8" Stainless steel CF8M 5 Stem XM-19 Seat Stainless steel + cobalt based alloy 8 Stem retainer 2" Stainless steel CF8M Carbon steel WCB 9 Gland Stainless steel CF8M 12 Stud ASTM A 193 gr. B8 ASTM A 32 gr. LM 13 Stud 2" ASTM A 193 gr. B8 ASTM A 32 gr. LM 14 Stud ASTM A 193 gr. B8 ASTM A 32 gr. LM 16 Hexagon nut ASTM A 193 gr. 8 ASTM A 194 gr. 2 HM 1 Hexagon nut 2" ASTM A 193 gr. 8 ASTM A 194 gr. 2 HM 18 Hexagon nut ASTM A 193 gr. 8 ASTM A 194 gr. 2 HM 25 Seat Stainless steel + cobalt based alloy 36 Anti-static spring Alloy Seat spring Alloy Back seal PTFE or graphite 65 Body gasket Stainless steel PTFE or graphite filler spiral wound 66 Gasket 2" PTFE or graphite 69 Packing PTFE or graphite Thrust bearing PTFE or cobalt based alloy 1 Stem seal Graphite or Nitronic 6 /Cobalt based alloy 5 Seat seal Graphite 6 Back-up ring Stainless steel Gasket 2" - 4" PTFE or graphite - 2 -
3 F L A N G E D V A L V E, S E R I E S M B V, R E D U C E D B O R E V E R S I O N Product type Flanged, reduced bore, seat supported ball valve. Separate ball and shaft. Split body design in sizes 6"...8". One piece body in sizes 2"...4". End entry design. Pressure ratings ANSI Class 15 and. 2"...8" Size range TECHNICAL SPECIFICATION Standard options TA-Luft packing construction. Degreasing. Cobalt based hard facing or NiBo ball coating. Shaft extension. Anti-static. Q-Trim. Spring loaded seat. Fire safety BS 655/API 6 NACE MR-1-5 Cryo version, consult factory. Temperature range -5 C C (+6 C) / -58 F F(+111 F). ISO Actuator mounting Design standards Body: ASME/ANSI B16.34, BS Flanges: ASME/ANSI B16.5. Face-to-face: ASME/ANSI B16.1 table 1 and 2, short pattern. ASME/ANSI B16.1 table 2 long pattern. Standard materials Body halves: CF8M or WCB. Ball: CF8M + hard chrome or other special coating with metal seats. Bearings: PTFE or cobalt based alloy. Seats: stainless steel + cobalt based alloy, PTFE or filled PTFE. Seals/gaskets: PTFE, graphite. Body gasket: spiral wound with PTFE or graphite filler. Gland packing:ptfe (V-rings), graphite. Bolting Stainless steel body Carbon steel body Inch size B 8/8 LM/2HM Certification EN/DIN B material certificates for body and bonnet. Tightness test certificate. Valve testing Each valve is tested for body integrity and seat tightness. The body test pressure is 1.5 x PN. The seat test pressure for metal seated valves is 1.1 x PN. The seat test pressure for soft seats is 6 bar / 9 psi. The test medium is inhibited water. Air test upon request. Valve tightness Metal seats: ISO 528 Rate B, standard. ANSI FCI Class V DIN 32 Rate 2. Soft seats are bubble tight. Other tightness rates upon request. Valve size inch C v -values and resistance coefficients MBV MBV with Q-Trim C v 9 ξ 9 C v THE ADVANTAGES OF THE SPLINE DRIVER The advantages of the spline driver design (patent pending) can be summarized as: excellent operational durability more accurate operation, minimized deadband better tightness For the enduser these technical advantages mean longer valve life, less maintenance, more economical and safer processes. The spline driver construction is used in valve sizes 3" - 8"
4 N E L E S C O N T R O L S General scraping seat S STANDARD SEAT OPTIONS Scraping E seat for low p-applications Non-compressed form of the PTFE back seal. Stainless steel + hard facing Seal: PTFE Temperature range: -5 C...+2 C / -6 F F Note: Available only on sizes 3" - 8". PREFERRED TIGHTNESS DIRECTION Stainless steel + hard facing Seals: PTFE + Viton GF Springs: Inconel 625 Temperature range: -5 C...+2 C/ -6 F F Maximum p: 16 bar. / 24 psi Note: Available only on sizes 3" - 8". Locked scraping seat K Soft seat M, for general use Non-compressed form of the PTFE back seal. Stainless steel + hard facing Seals: PTFE Temperature range: -5 C...+2 C / -6 F F PTFE reinforced with carbon fibres Temperature range: -5 C C / -6 F...+5 F in sizes 2" - 6". -5 C...+2 C / -6 F F in size 8". Spring loaded seat H Soft seat T, for oxygen, peroxide etc applications PTFE Temperature range: -5 C C / -6 F...+4 F Note: See pressure maximum differentials on page 5. Stainless steel + hard facing Seals: Graphite Springs: Alloy 825 Temperature range: -5 C C (+6 C) / -6 F F (+111 F) - 4 -
5 F L A N G E D V A L V E, S E R I E S M B V, R E D U C E D B O R E V E R S I O N VALVE SEAT RATINGS Soft seats ANSI Metal seats ANSI 6 T( F) T( F) Seat M Seat T " 6 P (bar) 2" - 6" 2" - 6" 45 P(psi) P (bar) 45 P(psi) 2 8" 8" T( C) 1 2 T( C) Soft seat ratings are based on differential pressure with the valve ball in fully closed position and refer seats only. ANSI Class 15 is full rated. Seat ratings shall never exceed body ratings (see below). Above metal seat ratings are based on working pressure for ANSI pressure class only. Smaller sizes are full rated. ANSI 15 is full rated. VALVE BODY RATINGS Pressure/temperature curves of valve body ANSI Class 15 ANSI Class 6 T( F) T( F) P (bar) 45 P(psi) P (bar) 45 P(psi) T ( C) CF8M WCB T ( C) CF8M WCB - 5 -
6 N E L E S C O N T R O L S ACTUATOR SELECTION MBV-valve can be equipped with the following Neles Controls actuator types: B1C/B1J Pneumatic double acting or spring return actuator. Actuators available for size range 2"-8" B1C/B1J actuators have an ISO 5211 mounting face. M Gear operator for valve sizes 2"-8". LR Hand lever for valve sizes 2"-4". When selecting other than Neles Controls actuators please contact your local Neles Controls representative. For the correct actuator selection you need to know the following process data: - valve size and seat type - supply pressure for the actuator - maximum operating differential pressure over the valve in closed position Actuators are selected from the tables the following way - left hand column shows the valve size - on the top line the possible actuator alternatives are shown - the instrument air supply pressure is in the left column Note! there are four possibilities; 3, 4, 5 and 6 bar / 45, 6, 5 and 9 psi in double-acting actuators. MAXIMUM DIFFERENTIAL OPERATING PRESSURE Valve with double acting actuator, type B1C METAL SEATS SOFT SEAT, T SOFT SEAT, M SIZE bar B1C B1C B1C " " " " " * * * * 4* * Maximum operational pressure differential with standard stem material. Valve with single acting actuator, type B1J/B1JA METAL SEATS SOFT SEAT, T SOFT SEAT, M SIZE B1J B1JA " B1J B1JA " B1J B1JA " B1J B1JA " B1J B1JA " B1J * 1 2* 2* B1JA * 4* 2* 2* 2* 2* * Maximum operational pressure differential with standard stem material. Valve with manual operator, type M - B1J spring to close, minimum supply pressure 4 bar / 6 psi - B1JA spring to open, minimum supply pressure 5 bar / 5 psi Metal seats Soft Seats M M1 M12 M14 M15 M M12 M14 2" 5 5 3" 5 5 4" " " 21 4* 2** * = Max. operational pressure differential with standard stem material. **= Max. operational pressure differential with soft seats in the area marked with darker blue colour the maximum possible operating pressure differential values are given. Actuators shall be chosen so that the operating pressure differential in pipeline does not exceed the values given in the tables. Note! Extremely difficult medium must be taken in account separately. To determine the increase of torque caused by sticky flow media consult the Nelprof Expert System.
7 F L A N G E D V A L V E, S E R I E S M B V, R E D U C E D B O R E V E R S I O N DIMENSIONS 2" - 4" N P Key acc. to ANSI B1.1 Dimensions of mounting level R acc. to ISO 5211 ØO M 6" - 8" N P R Key acc. to ANSI B1.1 ØO M Dimensions of mounting level acc. to ISO 5211 E K K E ØB ØD DN ØB ØD DN A A1 ØB1 A A1 ANSI CLASS Dimensions in mm DN ød A A1 øb øb1 K kg MB 2C MB 3C MB 4C MB 6C MB 8C MF 2D MF 3D MF 4D MF 6D MC 8D ANSI CLASS Dimensions in inch SIZE ød A A1 øb øb1 K lbs MB 2C MB 3C MB 4C MB 6C MB 8C MF 2D MF 3D MF 4D MF 6D MC 8D MOUNTING FACE DIMENSIONS Dimensions in mm ANSI CLASS E M N øo P R MB 2C MF 2D MB 3C MB 3C MF 3D MF 3D MB 4C MB 4C MF 4D MF 4D MB 6C MB 6C MF 6D MF 6D MF 6D MB 8C MB 8C MB 8C MC 8D MC 8D MC 8D Dimensions in inch ANSI CLASS E M N øo P R MB 2C MF 2D MB 3C MB 3C MF 3D MF 3D MB 4C MB 4C MF 4D MF 4D MB 6C MB 6C MF 6D MF 6D MF 6D MB 8C MB 8C MB 8C MC 8D MC 8D MC 8D
8 N E L E S C O N T R O L S VALVE + LR J L VALVE + B1C/B1J/B1JA K* NPT X VALVE + M-SERIES GEAR OPERATOR NPT G F ø Z F G V K* J ØB1 V ØB1 K* J *) See K and øb1 dimensions from tables on page. HAND LEVER LR Valve Dimensions in mm Size Handlever J L 2 LR LR LR LR Valve Dimensions in inch Size Handlever J L 2 LR LR LR LR M-SERIES GEAR OPERATOR Dimension in mm kg F G J V ØZ M M M M M Dimension in inch lbs F G J V ØZ M M M M M B1C ACTUATOR Dimensions in mm F G J V X NPT kg B1C /4 4.2 B1C /4 9.6 B1C /8 16 B1C /8 31 B1C /2 54 B1C /2 3 B1C /2 131 B1C /4 256 B1C /4 446 B1C Dimensions in inch F G J V X NPT lbs B1C /4 9 B1C /4 21 B1C /8 35 B1C /8 68 B1C /2 119 B1C /2 161 B1C /2 289 B1C /4 564 B1C /4 983 B1C B1J / B1JA ACTUATOR Dimensions in mm F G J V X NPT kg B1J/B1JA /8 1 B1J/B1JA /8 B1J/B1JA /2 5 B1J/B1JA /2 1 B1J/B1JA /4 15 B1J/B1JA /4 35 B1J/B1JA Dimensions in inch F G J V X NPT lbs B1J/B1JA /8 3 B1J/B1JA /8 66 B1J/B1JA /2 126 B1J/B1JA /2 22 B1J/B1JA /4 386 B1J/B1JA /4 1 B1J/B1JA
9 F L A N G E D V A L V E, S E R I E S M B V, R E D U C E D B O R E V E R S I O N HOW TO ORDER MB 6 D A GA S6 SJ S T T D Valve series & style, face-to-face length MB MC MF Reduced bore, seat supported, f-tof ANSI B 16.1, Table 1, short pattern, ANSI 15. Reduced bore, seat supported, f-tof ANSI B 16.1, Table 2, short pattern, ANSI. Reduced bore, seat supported, f-to-f ANSI B 16.1, Table 2, long pattern, ANSI. 2. SIZE 2 2" 3 3" 4 4" 6 6" 8 8" 3. Pressure rating, flanges, flange drilling C D ANSI Class 15 (series MB). ANSI Class (series MF and MC). 4. End connection style W ANSI B " raised face, Standard (Ra ). 5. Application and/or construction GA TA QA General application/construction. General construction with TA-luft packing. General construction with Q-Trim. 6. Body material & body related parts material Body and body cap Insert Stem retainer Gland S6 CF8M CF8M CF8M CF8M J2 WCB WCB WCB CF8M NOTE! Stem retainer is used only in size 2". Insert is used on sizes 2" 4" 8. Metal seated valves Seat type Back seal Spring Thrust bearing S S PTFE - PTFE+ graphite K K (locked) PTFE - PTFE+ graphite H H Graphite Incoloy 825 Cobalt based alloy and SS steel E E PTFE + Viton GF UNS N6625 PTFE+ graphite Soft seated valves Seat type Seat material Thrust bearing M M Filled PTFE PTFE+ graphite T T PTFE PTFE+ graphite 9. Metal seated valves Seat material Coating T 316 Stainless steel Cobalt based hard facing G 316 Stainless steel Cobalt based hard facing R 316 Stainless steel Tungsten carbide, WC-CO C 316 Stainless steel Tungsten chrome carbide, (W/Cr)-C X 316 Stainless steel Chrome carbide, CrC 1. Metal seated valves Body gasket T PTFE PTFE V-rings G Graphite Graphite 9. & 1. Soft seated valves TT PTFE PTFE V-rings GG Graphite Graphite 11. Bolting material, ANSI valves Studs Packing Nuts B *) B8 8 D *) B8M 8M F **) LM 2HM *) with stainless steel body **) with carbon steel body. Ball / coating & stem material SJ 316SS / Hard Chrome & XM-19 (Nitronic 5) SP 316SS & XM-19 (Nitronic 5) SK 316SS / Cobalt based hard facing & XM-19 (Nitronic 5) SL 316SS / NiBo & XM-19 (Nitronic 5) RC 316SS / Tungsten chrome carbide & XM-19 (Nitronic 5) RR 316SS / Tungsten carbide & XM-19 (Nitronic 5) RX 316SS / Chrome carbide & XM-19 (Nitronic 5) NOTE! Spline driver is not used in sizes 2". * Code SP is used with soft seated valves only. This is our standard offering for reduced bore valves. For any other material or construction please contact Neles Controls
10 N E L E S C O N T R O L S INTERNATIONAL MANUFACTURING AND SALES LOCATIONS Subject to change without prior notice. UNITED STATES: Shrewsbury, Massachusetts. MEXICO: Chihuahua. BRAZIL: São José dos Campos. FINLAND: Helsinki. FRANCE: Wittenheim. PEOPLE S REPUBLIC of CHINA: Shanghai. Our products are available through Neles Controls sales offices in Australia, Austria, Belgium, Canada, Chile, Denmark, England, Germany, Indonesia, Italy, Japan, The Netherlands, Norway, Portugal, Russia, Saudi Arabia, Singapore, South Africa, South Korea, Spain, Sweden, Switzerland, Thailand, United Arab Emirates, Venezuela, as well as through a world-wide network of representatives. Neles Controls Oy P.O. Box 11, 881 Helsinki, Finland Tel. int Fax int Neles Controls Inc. P.O. Box 84, Shrewsbury, MA 1545, USA Tel. int Fax int Neles Controls PTE. LTD 51 Orchard Road, #5-9 Wheelock Place, Singapore Tel. int Fax int NELES CONTROLS GROUP A MEMBER OF RAUMA CORPORATION
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