GRUNDFOS GROUNDWATER SERVICE MANUAL 230S. Parts List Submersibles. Contents Parts List Special Tools Standard Tools Part Dimensions

Transcription

1 GRUNDFOS GROUNDWATER SERVICE MANUAL 230S Parts List Submersibles Contents Parts List Special Tools Standard Tools Part Dimensions

2 Exploded View 230S c 8a 8b 10 6b a a 4a a a a a 18a 22 22a a TM049028_3210

3 Pos. parts list Part Description Due to part changes over time, all position numbers (1-203) may not be used. MODEL HP x 10 Stages Used Comments/Dimensions This column indicates which pump model uses the spare part. If blank, the part is used in all models. Parts List & Kits 230S B.O.M. Ref. Material 1 Valve Housing NPT. 304 SS NO NPT Option, 304 SS NO 1a Discharge Chamber cpl. w/pos. 1,2,3,4 & NPT. 304 SS, NBR NO NPT. 316 SS, FKM NO Discharge Chamber w/pipe cpl. w/pos. 2 & NPT male pipe-pump-sleeve, 304 SS, NBR NO 2 Check Valve Cup /Cone ø80x 15.5x2mm, 304 SS NO 3 Check Valve Seat SS, NBR YES* L, FKM NO 4 Top Chamber cpl. w/pos. 3, 6, and 8b B SS, NBR NO Top Chamber cpl. w/pos. 3, and AB SS, NBR NO Top Chamber cpl. w/pos. 3, 6, and 8b B SS, FKM NO Top Chamber cpl. w/pos. 3, and AB SS, FKM NO 4a Top Chamber cpl. w/pos SS, NBR NO Top Chamber cpl. w/pos SS, FKM NO 6 Upper Bearing cpl NBR consists of 1 cup, 1 bearing YES FKM consists of 1 cup, 1 bearing YES 6b Lower Bearing cpl NBR consists of 2 cups, 1 bearing YES FKM consists of 2 cups, 1 bearing YES 7 Seal / Neck Ring #stg-1 NBR YES #stg-1 FKM YES 8 Intermediate Bearing #stg-2 NBR YES #stg-2 FKM YES 8a Upthrust Washer Carbon - Graphite HP22 in PTFE YES 8b Stop Ring B SS YES* SS YES* 9 Intermediate Chamber Cpl #stg SS, NBR NO #stg SS, NBR ( = 5 pc) NO #stg SS, FKM NO 10 Bottom Chamber cpl. w/pos. 3, 6b and 8b SS, NBR NO SS, FKM NO Bottom Chamber cpl. w/pos. 6b, 7 & 8b SS, NBR NO S, FKM NO 11 Split Cone Nut #stg SS with Delta Seal NO 11c Nut for Stop Ring pos. 8b SS with Dry Lube YES* Split Cone #stg 304 SS NO 13 Impeller #stg-red. full dia. w/pos. 11,, & 72, 304SS ( = 1 pc) NO #stg-red. full dia. w/pos. 11,, & 72, 304SS ( = 5 pc) NO #stg-red. full dia. w/pos. 11c,, & 72, 304 SS ( =1 pc) NO max 2 red. A red. dia. w/pos. 11,, & 72, 304SS ( = 1 pc) NO max 2 red. A red. dia. w/pos. 11,, & 72, 304SS ( = 5 pc) NO max 2 red. A red. dia.w/pos. 11c,, & 72, 304SS ( = 1 pc) NO max 2 red. B red. dia. w/pos. 11,, & 72, 304SS ( = 1 pc) NO max 2 red. B red. dia. w/pos. 11,, & 72, 304SS ( = 5 pc) NO max 2 red. B red. dia.w/pos. 11c,, & 72, 304SS ( = 1 pc) NO max 2 red. C red. dia. w/pos. 11,, & 72, 304SS ( =1 pc) NO max 2 red. C red. dia. w/pos. 11,, & 72, 304SS ( =5 pc) NO max 2 red. C red. dia. w/pos. 11c,, & 72, 304SS ( =1 pc) NO 14 Suction Interconnector (Inlet), 4 motor B-4BC SS Fabricated NO Suction Interconnector (Inlet), 6 & 8 motor C15 Cast SS, use with pos. 73 for 8 mtr NO 15 Strainer for 4 motor B-4BC SS NO Strainer for 6 motor SS All US built pumps, even stg NO Strainer for 6 motor with 6 pos. 73 mfg.< SS International-use 146G shaft & 143H C.G NO Strainer for 6 pump to 8 motor SS NO 16 Shaft, 4 motor SS, Tip-to-tip Length= 216.7mm NO SS, Tip-to-tip Length= 329.7mm NO SS, Tip-to-tip Length= 438.7mm 00146B NO SS, Tip-to-tip Length= 551.7mm 00146B04 NO Shaft, 6 motor SS, Tip-to-tip Length= 337mm 00146A02 NO SS, Tip-to-tip Length= 450mm 00146A03 NO SS, Tip-to-tip Length= 563mm 00146A NO SS, Tip-to-tip Length= 676mm 00146A NO SS, Tip-to-tip Length= 789mm 00146A NO SS, Tip-to-tip Length= 902mm 00146A NO SS, Tip-to-tip Length= 1015mm 00146A NO SS, Tip-to-tip Length= 18mm 00146A NO SS, Tip-to-tip Length= 41mm 00146A NO SS, Tip-to-tip Length= 1354mm 00146A NO SS, Tip-to-tip Length= 1467mm 00146A NO SS, Tip-to-tip Length= 1580mm 00146A NO SS, Tip-to-tip Length= 1693mm 00146A14 NO SS, Tip-to-tip Length= 1806mm 00146A NO SS, Tip-to-tip Length= 1919mm 00146A NO SS, Tip-to-tip Length= 2032mm 00146A17 NO SS, Tip-to-tip Length= 2145mm 00146A18 NO SS, Tip-to-tip Length= 2258mm 00146A19 NO Shaft, 8 motor SS, Tip-to-tip Length= 2063mm 00146B17 NO SS, Tip-to-tip Length= 2176mm 00146B18 NO SS, Tip-to-tip Length= 2289mm 00146B19 NO Included in kits? 2

4 Parts List & Kits 230S 3 Pos. parts list Part Description MODEL HP x 10 Stages Used Comments/Dimensions B.O.M. Ref. Material 16 Shaft 8 Motor, pump in sleeve SS, Tip-to-tip Length= 2437mm NO SS, Tip-to-tip Length= 2663mm NO SS, Tip-to-tip Length= 2889mm NO 17 Strap, 4 motor SS, Length= 292mm (Tip-to-tip 322mm) 00147A01 NO SS, Length= 405mm (Tip-to-tip 435mm) 00147A02 NO SS, Length= 518mm (Tip-to-tip 548mm) 00147A03 NO SS, Length= 631mm (Tip-to-tip 661mm) 00147A04 NO Strap, 6 motor SS, Length= 405mm (Tip-to-tip 440mm) 00147B02 NO SS, Length= 518mm (Tip-to-tip 553mm) 00147B03 NO SS, Length= 631mm (Tip-to-tip 666mm) 00147B04 NO SS, Length= 744mm (Tip-to-tip 779mm) 00147B05 NO SS, Length= 857mm (Tip-to-tip 892mm) 00147B06 NO SS, Length= 970mm (Tip-to-tip 1005mm) 00147B07 NO SS, Length= 1083mm (Tip-to-tip 1118mm) 00147B08 NO SS, Length= 1196mm (Tip-to-tip 31mm) 00147B09 NO SS, Length= 1309mm (Tip-to-tip 1344mm) 00147B10 NO SS, Length= 1422mm (Tip-to-tip 1457mm) 00147B11 NO SS, Length= 1533mm (Tip-to-tip 1568mm) 00147B NO SS, Length= 1646mm (Tip-to-tip 1681mm) 00147B13 NO SS, Length= 1759mm (Tip-to-tip 1794mm) 00147B14 NO SS, Length= 1872mm (Tip-to-tip 1907mm) 00147B15 NO SS, Length= 1985mm (Tip-to-tip 2020mm) 00147B16 NO SS, Length= 2098mm (Tip-to-tip 2133mm) 00147B17 NO SS, Length= 2211mm (Tip-to-tip 2246mm) 00147B18 NO SS, Length= 2324mm (Tip-to-tip 2359mm) 00147B19 NO Strap, Pump in Sleeve, 6 & 8 motor SS, Length= 2451mm (Tip-to-tip 2486mm) NO SS, Length= 2677mm (Tip-to-tip 27mm) NO SS, Length= 2903mm (Tip-to-tip 2938mm) NO 18 Cable Guard (C.G.), 4 motor SS, Length= 396mm 00148A01 NO SS, Length= 509mm 00148A02 NO SS, Length= 622mm 00148A03 NO SS, Length= 735mm 00148A04 NO Cable Guard (C.G.), 6 motor SS, Length= 470mm 00148B02 NO SS, Length= 583mm 00148B03 NO SS, Length= 696mm 00148B04 NO SS, Length= 809mm 00148B05 NO SS, Length= 922mm 00148B06 NO SS, Length= 1035mm 00148B NO SS, Length= 1148mm 00148B NO SS, Length= 61mm 00148B NO SS, Length= 1374mm 00148B10 NO SS, Length= 1487mm 00148B NO SS, Length= 1600mm 00148B NO SS, Length= 1713mm 00148B13 NO SS, Length= 1826mm 00148B14 NO SS, Length= 1939mm 00148B NO SS, Length= 2052mm 00148B16 NO SS, Length= 2165mm 00148B17 NO SS, Length= 2278mm 00148B18 NO SS, Length= 2391mm 00148B19 NO Cable Guard (C.G.), 8 motor SS, Length= 2215mm 00148C17 NO SS, Length= 2328mm 00148C18 NO SS, Length= 2441mm 00148C19 NO Cable Guard (C.G.), Pump in Sleeve, 8 motor SS, Length= 2673mm 3780 NO SS, Length= 2899mm 3774 NO SS, Length= 37mm 3753 NO 18a Screw for Cable Guard (C.G.) M5x10mm A4 (316 SS) NO 19 Nut for Strap, 4 motor B-4BC 4 M10-NV17,316 SS, Delta Seal NO Nut for Strap, 6-8 motor M-NV19, 316 SS, Delta Seal NO 19a Nut for Motor, 4 motor B-4BC 4 5/16 UNF, 304 SS 00ID3925 YES 22 Staybolt, 8 motor M x 82mm, 316 SS NO Bolt, pump to adapter, 8 motor M-NV19 x 30mm, A4-70 (316 SS - cold worked) 00ID1555 NO Bolt, 6 motor use with 6 pos M-NV19 x 40mm, 316 SS 00ID1363 NO 22a Nut for Motor Staybolt, 6, 6 & 8 pos M-NV19, 316 SS, Delta Seal NO 23 Rubber Motor Lead Guard, 4 motor B-4BC 1 NBR NO B-4BC 1 FKM NO Rubber Motor Lead Guard, 6 motor ø20 x YES Rubber Motor Lead Guard, 8 motor ø38 x YES 68 Seal Ring - Bottom B-24 1 Composite YES 72 Wear Ring on Impeller B-24 #stg 304 SS YES* B-24 #stg 304 SS ( = 10pc) YES* 73 Intermediate Flange 6 motor International mfg.<0927-use 146G shft, 143H C.G NO Adapter Plate 6 x 8 Y/D motor SS 1308 NO Adapter Plate 6 x 8 motor SS NO 73a Bottom Plate -Threaded for Sleeve, 8 motor g LH thread, M154 x ø40mm, 304 SS NO 74 Bolt for 6 motor UNF 1/2-19x32mm 316 SS, Delta Seal 00ID0188 YES 74 Staybolt for 8 motor M16 x 55mm 316 SS YES 74a Nut for pos.74, 8 motor M16-NV22, 316 SS, Delta Seal YES Due to part changes over time, all position numbers (1-203) may not be used. This column indicates which pump model uses the spare part. If blank, the part is used in all models. Included in kits?

5 Pos. parts list Part Description MODEL HP x 10 Stages Used Comments/Dimensions Parts List & Kits 230S B.O.M. Ref. Material 78 Nameplate B SS, 28mm x 97mm NO 100 Counter Tightening Flange M154-6g-2mm-LH ø116.5mmx18mm, 316SS NO 101 Tightening Flange M154-6g-2mm-LH ø116.5mmx18mm, 316SS NO 102 Sleeve SS, Length= 2653mm NO SS, Length= 2879mm NO SS, Length= 3105mm NO 103 Allen Bolt for Sleeve M10 x 25mm, A4 (316 SS) 00ID1370 NO 104 Allen Bolt for Sleeve M10 x 40mm, A4 (316 SS) 00ID2215 NO Due to part changes over time, all position numbers (1-203) may not be used. This column indicates which pump model uses the spare part. If blank, the part is used in all models. Included in kits? NOTES: The B.O.M. Ref. is the material number for the component used in the pump. The Material Number (if listed) is the item as a saleable packaged spare. Items which are not included in a kit, marked as No should be ordered by the Material Number. If a Material Number is not listed, then the item can be ordered by the B.O.M. Ref. Items which are in a kit, marked as YES should be ordered in kit form. YES* (the asterisk) indicates the item in the kit is of upgraded materials. 4

6 Parts List & Kits 230S Key to Symbols KITS... Recommended spare part Ø... Diameter CPL... Complete Assembly these parts consist of more than one component FKM... Fluoro Elastomer (generic for Viton) M... International standard thread size designation (thread diameter in mm) mm... Millimeter N... Stamp code for 316 SS or similar NBR... Buna - N (also known as Nitrile) an elastic substance similar to rubber NPT... National Pipe Thread PTFE... Teflon R L SS... Stainless Steel UNC... Unified National Coarse a standard for threads on bolts Spare Part Kits Since certain pump parts can be expected to exhibit wear at the same time as related pump parts, they have been grouped into the following kits for your convenience. The numbers indicate the quantity of the part within each kit. Please order these kits using the kit material number at the top of the columns. Repair Kit - NBR Kit: 1-6 stage Kit Kit: 7-10 stage Kit Kit: stage Kit Kit: stage Pos. Description Material Qty. Included in each Kit 3 Check Valve Seat, 904L, NBR Upper Bearing consists of: 1 cup - 904L, 1 bearing - NBR b Lower Bearing consists of: 2 cups - 904L, 1 bearing - NBR Bearing cup, 904L Bearing material, NBR Seal / Neck Ring, NBR Intermediate Bearing, NBR a Upthrust Washer/Wear Ring, Carbon - Graphite HP22 in PTFE b Stop Ring, 904L c Split Cone Nut for Stop Ring pos. 8b. 904L, with Dry Lube Seal Ring - Bottom Wear Ring on Impeller, 904L Repair Kit - FKM* Kit: 1-6 stage Kit Kit: 7-10 stage Kit Kit: stage Kit Kit: stage Pos. Description Material Qty. Included in each Kit 6 Upper Bearing consists of: 1 cup SS, 1 bearing - FKM b Lower Bearing consists of: 2 cups SS, 1 bearing - FKM Bearing cup, 316SS Bearing material, FKM Seal / Neck Ring, FKM Intermediate Bearing, FKM a Upthrust Washer/Wear Ring, Carbon - Graphite HP22 in PTFE b Stop Ring, 316 SS c Split Cone Nut for Stop Ring pos. 8b. 316 SS, with Dry Lube Seal Ring - Bottom Wear Ring on Impeller, 316 SS * FKM Kit does not include pos.3, Check Valve Seat FKM/904L Order separately, if needed. Bolt - Nut Kits for attaching pump to motor 4" motor, 2 HP to 10HP, Models/Stages 1b-4bc Kit 00UB9000 6" motor, 7.5 HP to 60 HP, Models/Stages 2-19 Kit 00UB9009 8" motor, 60 HP to 75 HP, Models/Stages Kit 00UB9003 Pos. Description Material Qty. Included in each Kit 19a Nut, 5/16" UNF, 304 SS 00ID Rubber Motor Lead Guard, 4" motor Rubber Motor Lead Guard, 6" motor Rubber Motor Lead Guard, 8" motor Bolt,UNF 1/2" - 19x32mm 316 SS, Delta Seal 00ID Staybolt, M16 x 55mm, 316 SS a Nut, M16-NV22, 316 SS, Delta Seal Split Cone w/ Nut Kit Kit Kit Pos. Description BOM Ref. No Qty. Included in each Kit 11 Split Cone Nut, 304SS Split Cone, 304SS Split Cone w/ Stop Nut Kit Pos. Description BOM Ref. No Qty. 8a Upthrust Washer, Carbon /Graphite HP22 in Teflon c Split Cone Nut for Stop Ring pos. 8b. 316 SS, w/dry Lube Split Cone, 316SS

7 Special Tools 230S Special Tools Tools not generally available from normal sources Part Dimensions By position number. All dimensions in millimeters (mm) Mat. 00SV SV20 Description and Use Wear Ring Holder Impeller Spacer 2 - Valve Cone 3 - Valve Seat 72 10, SV SV0902 0SV00141 Shaft Spacing Pipe For 4 motors, Ø13/8.5 x 39 mm For 6 motors, Ø22/10.5 x 70.5 mm For 8 motors, Ø22/10.5 x 99 mm 4,9, 10 - Intermediate Chamber SV0049 Building Plate 00SV SV SV SV01 Shaft Holding Bolt For 4 motors, M8 x 65 mm For 6 and 8 motors, M10 x 110 mm For pump in sleeve, M10 x 80 mm Split Cone Nut Wrench and Driver 6 - Top Bearing Stop Ring Nut (Pos. 11c) Adapter 00SV0448 Counter Tightening Wrench for Impeller 00SV0402 Tap for Split Cone Nut Wrench 14 x 18 x Ø14 mm 7 - Neck Ring 75,5 00SV0882 Punch/Driver for Bearing, Pos. 6, 6b 00SV0886 Punch/Driver for Stop ring, Pos. 8b 90,6 00SV0290 Outer Sleeve Tools Special Key for Counter Tightening Flange 8 - Intermediate Bearing 30 00SV0853 Band Pipe Wrench 34 9 Standard Tools Comparable tools can be purchased through normal sources 11, - Split Cone and Nut 22,3 Mat. 00ID04 00ID05 00SV SV SV SV SV SV SV SV SV SV SV SV SV0524 Description Allen Wrench M8 - NV6, for 4 motors M10 - NV8, for 6 and 8 motors Wrench NV 13, for 4 GRUNDFOS motors NV 17, for 4 GRUNDFOS motors NV 19, for 6 and 8 motors NV 30, for 6 FRANKLIN motors M16 - NV22 Motor Cable Wrench NV42 Torque Wrench 4-20 Nm, 9 x Nm, 9 x Nm, 14 x 18 Torque Wrench Socket M8 - NV 13, 9 x, for 4 GRUNDFOS motors M10 - NV17, 9 x, for 4 GRUNDFOS motors M - NV19, 14 x 18, for 6 and 8 motors M16 - NV24, 14 x 18, for 8 motors 8a, 11c - Stop Ring Washer and Bearing Nut Ø55 Ø Ø Impeller 75, Bottom Neck Ring 84,5 10 6

8 Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence L-SP-TL /10 US Repl. 02/ Grundfos Pumps Corp. Subject to alterations. GRUNDFOS Pumps Corporation W. 118th Terrace Olathe, Kansas Phone: Fax: GRUNDFOS Canada, Inc Brighton Road Oakville, Ontario L6H 6C9 Canada Phone: Fax: Bombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. Mexico Phone: Fax: