Technical Design-in Guide. Tengine STARK SLE GEN2

Transcription

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3 Table of Contents Table of ontents Desription Complete system solution Creative freedom Perfet white light Exellent eonomy Summary of the hapters System overview Mehanial aspets Eletrial aspets Optial aspets Thermal aspets Ordering information and soures System overview One system - five versions Type odes and versions Versions Standards and diretives Mehanial aspets Installation Dimensional drawings Eletrial aspets Eletrial onnetions Connetions on the LED ontrol gear Wiring diagrams Optial aspets Colour spetrum Coordinates and toleranes Refletor design and beam harateristis Thermal aspets Module ooling Passive and ative ooling Fan onnetion and temperature measurement Ordering information and soures Artile numbers Produt appliations and partners Partners Tridoni sales organisation Additional information Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 3 / 80 -

4 Desription Desription A new era has dawned with TALEXX LEDs. Now, high-quality light and optimum effiieny are no longer mutually exlusive. The versatile system solutions from Tridoni provide the basis for lighting designs that are future proof, eonomial and eo-friendly in a wide range of appliations. LEDs are showing their strengths in retail outlets, offies, hotels, restaurants and museums. If you are designing a luminaire to work with LEDs there are ertain differenes ompared to designs with onventional light soures that you need to be aware of. We have written this design guide to help you understand these differenes. It answers all the most important questions you may have, suh as the right mehanial design, thermal management and optial onditions. Complete system solution LEDs offer major benefits for general illumination tasks - they are versatile, highly energy-effiient and virtually maintenane-free. With TALEXXengine STARK SLE GEN2 you get a omplete system solution for downlights from a single soure, onsisting of three perfetly mathed omponents: LED module, LED ontrol gear and ready-made ables for onneting the module and the LED ontrol gear. TALEXXengine STARK SLE GEN2 offers impressive benefits: High system effiieny of up to 115 lm/w at t p=65 C High module effiieny of up to 145 lm/w High life time of up to 50,000 hours at L80 (t =65 C) Exellent olour rendering (up to CRI > 90) Standardised lumen pakages for preise lighting planning Integrated interfaes suh as DALI High reproduible olour quality Compliane with the mehanial and eletrial standards of the luminaire industry Please note: All information in this guide has been produed with the utmost are. However, the guide is subjet to hange without notie. Errors and omission exepted. Tridoni does not aept liability for possible damage resulting from the use of this guide. The latest version of this guide an be found at or from your sales partner. Creative freedom With one produt you an over a very wide range of lighting tasks that up to now would have been impossible beause of the dimensions or thermal management of traditional light soures. The broad TALEXXengine STARK SLE GEN2 portfolio offers the right solution for any appliation. You an find the right funtionality to meet any requirements - from the non-dimmable basi version in different white tones to fully ontrollable and dimmable white light. In addition, there are speial light olours available, for example for presenting fresh produe, meat and bread, and speifi olours from the RGB spetrum. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 4 / 80 -

5 Desription Perfet white light A uniform rystal lear olour impression is very important partiularly for wide-area lighting. TALEXX LEDs with their exeptional white light quality, their high luminous effiay and their balaned distribution of light give luminaire designers a ompletely new tool. They provide instant light, free of ultra-violet or infra-red radiation, and onstant olour. Exellent eonomy Compared with a lighting installation equipped with onventional light soures, TALEXX LEDs redue energy onsumption by up to 40 perent, and their long life signifiantly redues maintenane and repair osts. Disover the new world of light with TALEXX LEDs.... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 5 / 80 -

6 Summary of the hapters Summary of the hapters To make it easier to find your way around the Design-in Guide we have grouped the information on the TALEXXengine STARK SLE GEN2 systems into hapters. The guide begins with a system overview in whih the different versions of the system are presented. The mehanial, eletroni, optial and thermal aspets of the omponents are then desribed. At the end of the Design-in Guide you will find ordering information and soures. System overview The TALEXXengine STARK SLE GEN2 system is available in different versions, namely SELECT, CLASSIC, FOOD, COI and MINI with different properties and funtions. The relevant omponents an be learly assigned by their type odes. Mehanial aspets Depending on the partiular situation, the LED ontrol gear an be installed in the luminaire asing (in-built) or outside the asing (remote). Dimensional drawings and installation instrutions will help you take aount of the requirements of the partiular situation. Eletrial aspets Standard ables an be used for the onnetion between the modules and the LED ontrol gear. All the onnetion options, the onnetions between the LED ontrol gear and the power supply and the onnetions of the ontrol lines are shown in relevant wiring diagrams. Optial aspets The overall effiieny of the system is improved by hoosing a refletor with suitable optial properties (e.g. beam angle) and dimensions. This hapter provides information to support ustomer-speifi refletor design. Thermal aspets The system modules have been designed to operate with a passive or ative heat sink and an be mounted diretly on suh a suitable heat sink. In the ase of ative ooling the fan an be onneted diretly to the module or the LED ontrol gear depending on the version. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 6 / 80 -

7 Summary of the hapters Ordering information and soures The ordering information for the omponents and the soures for heat sinks, refletors and aessories an be found at the end of the doument.... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 7 / 80 -

8 System Overview System overview One system - five versions The TALEXXengine STARK SLE system is available in different versions: Properties and funtions STARK SLE GEN2 CLASSIC STARK SLE GEN2 SELECT STARK SLE GEN2 FOOD STARK SLE GEN2 COI STARK SLE GEN2 MINI Colour temperature 5,000 K, 4,000 K, 3,000 K 4,000 K, 3,000 K GOLD+, Fresh Meat, Meat+, GOLD 4,000 K 4,000 K, 3,000 K Luminous flux at t p=65 C 1,250 lm to 5,550 lm 1,050 lm to 3,250 lm 950 lm bis 3,450 lm 1,100 lm bis 3,250 lm 450 lm to 2,200 lm Colour rendering / olour tolerane up to CRI > 80 MaAdam 3 SDCM up to CRI > 90 MaAdam 3 SDCM MaAdam 3 SDCM bei GOLD, MEAT+ bis zu CRI > 90 MaAdam 3 SDCM up to CRI > 80 MaAdam 3 SDCM MaAdam 4 bei GOLD+, Fresh Meat System effiieny at t =65 C p up to 115 lm/w up to 90 lm/w up to 77 lm/w up to 90 lm/w up to 88 lm/w DALI Devie Type 6 for LED ontrol gear with dimming funtion Devie Type 6 for LED ontrol gear with dimming funtion Devie Type 6 for LED ontrol gear with dimming funtion Devie Type 6 for LED ontrol gear with dimming funtion Devie Type 6 for LED ontrol gear with dimming funtion swithdim for LED ontrol gear with dimming funtion for LED ontrol gear with dimming funtion for LED ontrol gear with dimming funtion for LED ontrol gear with dimming funtion for LED ontrol gear with dimming funtion Module effiieny up to 145 lm/w up to 115 lm/w up to 95 lm/w up to 116 lm/w up to 119 lm/w Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 8 / 80 -

9 System Overview Components A uniform naming onept has been adopted for the omponents. The TALEXXengine STARK SLE GEN2 system (spotlight LED Engine) omprises the following omponents: TALEXXmodule STARK SLE GEN2 SELECT, TALEXXmodule STARK SLE GEN2 CLASSIC, TALEXXmodule STARK SLE GEN2 FOOD, TALEXXmodule STARK SLE GEN2 COI and TALEXXmodule STARK SLE GEN2 MINI: The modules (light soures) differ aording to the version. TALEXXonverter: Suitable LED ontrol gear with various funtions are available for operating the modules. Notie To ensure effiient and reliable operation, the modules should only ever be used with Tridoni LED ontrol gear. Effiieny of the modules The high effiieny of TALEXXmodule STARK SLE GEN2 results not only in energy savings but also to a redution in the thermal load. This means that smaller heat sinks an be used and more ompat luminaires an be designed. Area of appliation... All the omponents of the TALEXXengine STARK SLE GEN2 system omply with the protetion requirements of IP20. The system is therefore suitable for indoor appliations. TALEXXengine STARK SLE GEN2 omplies with system protetion lass II. The TALEXXmodule STARK SLE GEN2 modules meet the requirements of protetion lass III. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 9 / 80 -

10 System Overview Type odes and versions Type ode for modules The following type ode is used to identify the modules: Type ode for modules for SLE G2 LES SEL for example Referene STARK - SLE GEN2 - LES SEL Meaning Produt Form Size CRI > 90 Colour temperature 3,000 K Version Type ode for LED ontrol gear The following type ode is used to identify the LED ontrol gear: Type ode for LED ontrol gear for LCI 050/ or example Referene LCI 050 / 1050 Meaning LED ontrol gear, onstant urrent Power in W Current in ma... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 10 / 80 -

11 System Overview Versions TALEXXengine STARK SLE GEN2 CLASSIC The TALEXXengine STARK SLE GEN2 CLASSIC system is an attrative entry-level solution for general illumination with LEDs. TALEXXonverters with or without a dimming funtion are available depending on the appliation. Charateristis Colour temperature of 3,000 K, 4,000 K or 5,000 K Colour rendering index CRI > 90 Lumen values: 1,300 lm to 5,300 lm at t p=65 C Small MaAdam 3 SDCM olour tolerane System effiieny of up to 115 lm/w at t p=65 C with high energy savings Option for operating a 12 V ative ooling system Temperature monitoring in onjuntion with dimmable LED ontrol gear High module effiieny of up to 145 lm/w Control funtions On/off via mains with LED ontrol gear without dimming funtion DALI, with LED ontrol gear with dimming funtion TALEXXengine STARK SLE GEN2 SELECT The TALEXXengine STARK SLE GEN2 SELECT system is impressive for its highquality light. TALEXXonverters with or without a dimming funtion are available depending on the appliation. Charateristis Colour temperature of 3,000 K, 4,000 K Colour rendering index CRI > 90 Exellent quality of light Lumen values: 1,100 lm to 3,350 lm Very small MaAdam 3 SDCM olour tolerane System effiieny of up to 90 lm/w with high energy savings at t p=65 C Option for operating a 12 V ative ooling system Temperature monitoring in onjuntion with dimmable LED ontrol gear Control funtions On/off via mains with LED ontrol gear without dimming funtion DALI, with LED ontrol gear with dimming funtion TALEXXengine STARK SLE GEN2 FOOD The TALEXXengine STARK SLE GEN2 FOOD system is impressive for its high quality light. TALEXXonverters with or without a dimming funtion are available depending on the appliation. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 11 / 80 -

12 System Overview Appliation speifi olours for attrative produt presentation Gold: This produt emits a warm and brilliant light. This light olour is ideal for bakery goods or jewellery and has an exeptional olour rendering of CRI > 90. Gold+: This light olour has a light brown tinge to give an oven-fresh appearane to rusty bakery produts suh as roissants and baguettes. Fresh Meat: The perfet light olour for the meat ounter. White threads in the meat are not highlighted by this light olour but the red of the meat looks really appetising. Meat+: Fresh and ooked meats have a saturated red olour under this light. Even white threads appear red. A boost of red for the meat ounter. Charateristis Colour temperature of 2,700 K Colour rendering index CRI > 90 Exellent quality of light Lumen values: 1,400 lm to 2,700 lm System effiieny of up to 77 lm/w with high energy savings at t p=65 C Option for operating a 12 V ative ooling system Temperature monitoring in onjuntion with dimmable LED ontrol gear Control funtions... On/off via mains with LED ontrol gear without dimming funtion DALI, with LED ontrol gear with dimming funtion Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 12 / 80 -

13 System Overview TALEXXengine STARK SLE GEN2 COI The TALEXXengine STARK SLE GEN2 CLASSIC system is an LED module for hospital and medial tasks. It fulfils the requirements for Cyanosis observation lighting aording to the standard AS/NZS :1997. Charateristis Colour temperature of 4,000 K Colour rendering index CRI > 90 Lumen values: 1,100 lm to 3,250 lm Very small MaAdam 3 SDCM olour tolerane System effiieny of up to 90 lm/w with high energy savings at t p=65 C High effiieny up to 116 lm/w for the LED module Option for operating a 12 V ative ooling system Temperature monitoring in onjuntion with dimmable LED ontrol gear For spotlights and downlights Fixing holes for M3 srews Small LES (light emitting surfae) diameter enables small beam angle for spotlights NTC for temperature ontrol for type LES23 and LES26 Uniform radiation with Dam&Fill tehnology Long life time: up to 80 % luminous flux after 50,000 operating hours Flexible operating modes Control funtions On/off via mains with LED ontrol gear without dimming funtion DALI, with LED ontrol gear with dimming funtion LED ontrol gear matrix SLE GEN2 LES19, LES23 and LES26 The LED ontrol gear matrix SLE GEN2 LES19, LES23 and LES26 applies to devies of type TALEXXengine STARK SLE GEN2 CLASSIC, SELECT, FOOD and COI. TALEXXonverter without dimming funtion LED ontrol gear for an operating mode of 350 ma TALEXXmodule In-built Remote STARK SLE G2 LCCI 016/0350 Q010 LCI 20W 350mA TEC C LCI 015/0350 E020 LCCI 016/0350 B020 LCI 015/0350 M020 LCI 20W 350mA TEC SR Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 13 / 80 -

14 System Overview LED ontrol gear for an operating mode of 500 ma TALEXXmodule In-built Remote STARK SLE G2 LCI 20W 500mA TEC C LCI 20W 500mA TEC SR LED ontrol gear for an operating mode of 700 ma TALEXXmodule In-built Remote STARK SLE G2 LCI 35W 700mA TEC C LCI 030/0700 A120 LCI 030/0700 E020 LCI 033/0700 U010 LCI 35W 700mA TEC SR LCI 030/0700 M120 LCI 050/1050 N020 LED ontrol gear for an operating mode of 1,050 ma TALEXXmodule In-built Remote STARK SLE G2 LCI 055/1400 O010 LCI 055/1400 O010 LCI 65W 1050mA TEC C LCI 050/1050 N020 LCI 050/1050 R010 LCI 050/1050 T020 LCI 60W 1050mA TEC SR LED ontrol gear for an operating mode of 1,400 ma TALEXXmodule In-built Remote STARK SLE G2 LCI 055/1400 O010 LCI 055/1400 R010 LCI 65W 1050mA TEC C LCI 055/1400 T020 LCI 65W 1400mA TEC SR TALEXXonverter with dimming funtion LED ontrol gear for an operating mode of 350 ma TALEXXmodule In-built Remote STARK SLE G2 - LCAI 015/0350 A020 Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 14 / 80 -

15 System Overview LED ontrol gear for an operating mode of 500 ma TALEXXmodule In-built Remote STARK SLE G2 - LCAI 020/0500 A120 one4all LED ontrol gear for an operating mode of 700 ma TALEXXmodule In-built Remote STARK SLE G2 - LCAI 030/0700 A120 one4all LCAI 050/1050 N020 DALI LED ontrol gear for an operating mode of 1,050 ma TALEXXmodule In-built Remote STARK SLE G2 LCAI 055/1400 O010 DALI LCAI 050/1050 N020 DALI LED ontrol gear for an operating mode of 1,400 ma TALEXXmodule In-built Remote STARK SLE G2 - LCAI 055/1400 O010 DALI... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 15 / 80 -

16 System Overview TALEXXengine STARK SLE GEN2 MINI The TALEXXengine STARK SLE GEN2 MINI system is impressive for its high quality light. TALEXXonverters with or without a dimming funtion are available depending on the appliation. Charateristis Colour temperature of 3,000 and 4,000 K Colour rendering index CRI > 90 Exellent quality of light Lumen values: 1,400 lm to 2,700 lm Very small MaAdam 3 SDCM olour tolerane System effiieny of up to 77 lm/w with high energy savings at t p=65 C Option for operating a 12 V ative ooling system Temperature monitoring in onjuntion with dimmable LED ontrol gear Control funtions On/off via mains with LED ontrol gear without dimming funtion DALI, with LED ontrol gear with dimming funtion LED ontrol gear matrix SLE GEN2 LES10 The LED ontrol gear matrix SLE GEN2 LES10 applies to devies of type TALEXXengine STARK SLE GEN2 MINI. TALEXXonverter without dimming funtion LED ontrol gear for an operating mode of 350 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES10 CLA LCCI 016/0350 Q010 LCCI 016/0350 B020 LCI 015/0350 M020 LED ontrol gear for an operating mode of 500 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES10 CLA LCCI 016/0500 Q010 LCCI 016/0500 B020 LCI 015/0500 M020 Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 16 / 80 -

17 System Overview LED ontrol gear for an operating mode of 700 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES10 CLA LCCI 016/0700 Q010 LCCI 016/0700 B020 LCI 015/0700 M020 LCI 015/0700 E020 TALEXXonverter with dimming funtion LED ontrol gear for an operating mode of 350 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES10 CLA - LCAI 015/0350 A020 one4all LED ontrol gear for an operating mode of 500 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES10 CLA - LCAI 020/0500 A120 one4all LED ontrol gear for an operating mode of 700 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES10 CLA - - LED ontrol gear matrix SLE GEN2 LES17 The LED ontrol gear matrix SLE GEN2 LES17 applies to devies of type TALEXXengine STARK SLE GEN2 MINI. TALEXXonverter without dimming funtion LED ontrol gear for an operating mode of 350 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES17 CLA LCCI 016/0350 Q010 LCI 015/0350 E020 LCI 20W 350mA TEC SR Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 17 / 80 -

18 System Overview LED ontrol gear for an operating mode of 500 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES17 CLA - LCI 20W 500mA TEC SR LED ontrol gear for an operating mode of 700 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES17 CLA - LCI 030/0700 E020 LCI 030/0700 A120 LCI 030/0700 M120 LCI 033/0700 U010 LCI 35W 700mA TEC SR TALEXXonverter with dimming funtion LED ontrol gear for an operating mode of 350 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES17 CLA - LCAI 015/0350 A020 one4all LED ontrol gear for an operating mode of 500 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES17 CLA - LCAI 020/0500 A120 one4all LED ontrol gear for an operating mode of 700 ma TALEXXmodule In-built Remote STARK SLE PURE G2 LES17 CLA - LCAI 030/0700 A120 one4all... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 18 / 80 -

19 System Overview Standards and diretives Standards and diretives for modules The following standards and diretives were taken into onsideration in designing and manufaturing the modules: CE 2006/95/EG Low-voltage diretive: Diretive relating to eletrial equipment for use within ertain voltage limits 2004/108/EG EMC diretive: Diretive relating to eletromagneti ompatibility RoHS 2002/95/EC RoHS (1) diretive: Diretive on the restrition of the use of ertain hazardous substanes in eletrial and eletroni equipment (1) RoHS: Restrition of (the use of ertain) hazardous substanes Safety DIN IEC 62031:2008 Safety requirements for LED modules EN :2008 und A11:2009 General requirements and tests for luminaires EN :1996 und A1:1997 Luminaires - Part 2. Speial requirements; Main setion 2: Reessed luminaires EN 62471:2008 Photo-biologial safety of lamps and lamp systems Safety and performane EN :2009 General and safety requirements EN :2007 Speial requirements for d and a powered eletroni operating equipment for LED modules EN 62384:2007 IEC A1:2009 Operational requirements Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 19 / 80 -

20 System Overview Produt speifi diretives (only valid for STARK SLE GEN2 COI) AS/NZS :1997 Australian and New Zeeland Standard for Interior lighting - Hospital and medial task Standards and diretives for LED ontrol gear The following standards and diretives were taken into onsideration in designing and manufaturing the LED ontrol gear: EMI EN Limit values measurement methods for radio interferene properties of eletrial lighting equipment and similar eletrial devies EN :2005 A1: 2008 und A2:2009 Limit values for harmoni urrents (equipment input urrent < 16 A per ondutor) EN :2005 Limit values for voltage flutuations and fliker in low-voltage systems for equipment with an input urrent < 16 A per ondutor that are not subjet to any speial onnetion onditions EN 61547:2001 EMC (1) requirements EN 55015:2006 A Limit values measurement methods for radio interferene properties of eletrial lighting equipment and similar eletrial devies EN :2008 General and safety requirements for equipment for lamps (1) EMC: Eletromagneti ompatibility Safety EN Safety lighting systems DALI IEC :2009 General requirements, system IEC :2009 General requirements, ontroller IEC :2009 Speial requirements, ontroller; LED modules Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 20 / 80 -

21 Mehanial Aspets Mehanial aspets Installation Installation versions EOS/ESD safety guidelines The devie/module ontains omponents that are sensitive to eletrostati disharge and may only be installed in the fatory and on site if appropriate EOS/ESD protetion measures have been taken. No speial measures need be taken for devies/modules with enlosed asings (ontat with the p board not possible), just normal installation pratie. Please note the requirements set out in the doument EOS/ESD guidelines (Guideline_EOS_ESD.pdf) at: Depending on the partiular situation, the LED ontrol gear an be installed in the luminaire asing (in-built) or outside the asing (remote). In-built version Remote version Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 21 / 80 -

22 Mehanial Aspets Integrated terminal for a time-saving assembly Bak of the module for thermal onnetion to the heat sink Version without housing for individual integration in the light Notie The modules LES 19, 23 and 26 are available with housing and without housing as PURE variant. The modules LES10 and 17 are only available as PURE variant without housing. Caution! The TALEXXmodule and its housing are pressed together by pressure. This ensures a reliable ontat between the spring lip and the module ontats! TALEXXmodule and housing must not be separated! If TALEXXmodule and housing are separated and then reonneted the orret onnetion of the ontats between TALEXXmodule and its housing is no longer guaranteed. This an ause malfuntions, flashovers or damage to the TALEXXmodule. The separation and reonnetion of parts auses mehanial stress whih an damage or deform the parts. In addition, the following must be observed: All warranty and guarantee laims are void if TALEXXmodule and housing are separated or if the TALEXXmodule is altered, modified or disassembled in any form. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 22 / 80 -

23 Mehanial Aspets Notes on installation Depending on the installation situation for the LED ontrol gear and the modules, the following requirements must be met: Adequate distane from insulating materials Adequate strain relief for losed overing on the LED ontrol gear Adequate ooling of the modules (the maximum temperature at the t point must not be exeeded) Unrestrited exit of light from the modules Protetion measures against damage Mehanial stress TALEXX modules ontain eletroni omponents that are sensitive to mehanial stress. Suh stress should be kept to an absolute minimum. In partiular the following mehanial stresses should be avoided as these may ause irreversible damage: Pressure Bending stress Drilling, Milling, Breaking, Sawing, and similar mehanial proessing. Compressive stresses The omponents of the TALEXX modules (iruit boards, glob-top, lenses, eletroni omponents et.) are sensitive to ompressive stresses. The omponents must not be exposed to ompressive stresses. If glass or Plexiglas shields are used make sure that pressure is not exerted on the glob-top. Only touh the TALEXX modules at the edges orret (left) and inorret (right) Bending stress Bending the iruit board of a TALEXX module by more than 3 % along its length may damage the produt and is therefore not permitted. 3 % orresponds for example to 6 mm for a 200 mm long module. Max. bending stress for LED strip modules Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 23 / 80 -

24 Mehanial Aspets Handling of hemial substanes Chemial substanes are present in the viinity of TALEXX modules in a wide range of appliations. Below are the known areas in whih hemial substanes are used: use of protetive oating in appliations with high relative humidity (outdoor appliations), enapsulation of LED modules, ementing of LED modules, sealing of luminaires. Protetion measures for the glob top material The following guidelines must be observed to avoid damage to the glob-top: Make sure that the hemials used in LED appliations are not solvent-based, ondensation rosslinked or aetate rosslinked (aeti aid). These give rise to reagents (e.g. solvent vapors, aeti aid) that may damage TALEXX module or the glob-top. This applies to hemials that are used not in the immediate viinity of the modules (e.g. seals) and also to hemials that ome into diret ontat with the modules (e.g. insulating oatings, adhesives). powerled P211, original powerled P211, damaged by dissolver waste gas Protetion measures in regards to sealing The points above also apply to hemials used for sealing luminaire asings. If however the TALEXX module is not installed in the luminaire until after the sealing ompound has been ompletely ured (see relevant material information) the above points an be ignored. If the TALEXX modules have already been installed in the luminaire, possible damage to the glob-top an be redued to a minimum by ensuring adequate spaing (>10 m) and ventilation (open asing and air irulation, extration / fan) during the uring proess. Protetion measures in regards to ementing To avoid damaging the TALEXX modules you must not use any tools or exert any pressure on the eletroni omponents or the glob top. If glass or Plexiglas shields are used make sure that pressure is not exerted on the glob-top. Only touh the TALEXX modules at the edges Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 24 / 80 -

25 Mehanial Aspets Instrutions for ementing TALEXX modules Preparation Clean and durable bonding of two materials requires speial attention. The following leaning agents are reommended: Isopropanol / Water 50/50 Aetone Heptane Important aspets Carrier material The arrier material must have adequate thermal ondutivity (e.g. aluminium). The size of the ooling surfae depends on the power of the LEDs, among other things. For information on the ooling surfae required, see the appropriate produt data sheet. Adhesive material The arrier material itself plays an important role in seleting the adhesive material. The ruial fators are the oeffiient of expansion and ompatibility with the base material of the TALEXX module board (plasti or aluminium). This must be heked in the appliation in terms of long-term stability, surfae ontamination and mehanial properties. Surfae quality The arrier material must be unoated (thermal transport, adhesion) and level at the onnetion points. Installation temperature To ahieve optimum adhesion we reommend you arry out this work at room temperature. Duration, optimum adhesive strengths Maximum adhesion is ahieved within 48 hours at room temperature; the proess is aelerated by heat. In atual pratie this means that at the maximum t temperature (approx C, produt-speifi) maximum adhesion is reahed after about 12 hours. During the uring period make sure that there is no tensile load on the adhesive onnetion of the TALEXX module. Additional information TALEXX modules must not be stuk and restuk time and again without replaing the adhesive tape. Damaged adhesive tapes must be ompletely removed and replaed by new tapes. Pakaging and transport TALEXX produts from Tridoni are delivered in appropriate pakaging. The pakaging provides speial protetion against mehanial damage and ESD (eletrostati disharge). If you need to transport TALEXX produts you should use this pakaging. Installing the modules The modules are mounted on a heat sink with 2 bolts per module. In order not to damage the modules only raised head bolts should be used. The bolts should be seleted on the basis of the following dimensions: Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 25 / 80 -

26 Mehanial Aspets Dimensions of the fastening bolts Bolt size M3 (1) Max. diameter D 5.8 mm Min. length L 10 mm Max. length L Depending on the design of the luminaire and the heat sink Max. bolt head height k 1.3 mm for flat refletors, higher values for steep refletors (1) Use M3 bolts aording to DIN 84 (ISO 1207, UNI 6107). Different bolt head heights Flat refletors Steep refletors The bolt head height of flat refletors must not exeed a maximum of 1.3 mm. The bolt head height of steep refletors an be more than 1.3 mm. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 26 / 80 -

27 Mehanial Aspets Dimensional drawings Dimensional drawing of the modules TALEXXmodule STARK SLE GEN2 SELECT, CLASSIC, FOOD and COI With housing (same t /t p position as without housing) Without housing Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 27 / 80 -

28 Mehanial Aspets Dimensional drawing of the modules TALEXXmodule STARK SLE GEN2 MINI PURE (Without housing) Further information CAD data for the modules an be downloaded from the Tridoni homepage ( and the relevant produt page. Remote LED ontrol gear for TALEXXmodule STARK SLE GEN2 SELECT, CLASSIC, FOOD und MINI Length L max. 207 mm Width W max. 42 mm Height H max. 31 mm Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 28 / 80 -

29 Mehanial Aspets In-built LED ontrol gear for TALEXXmodule STARK SLE GEN2 SELECT, CLASSIC, FOOD und MINI Length L max. 123 mm Width W max. 79 mm Height H max. 31 mm Further information Detailed information and CAD data for the LED ontrol gear an be downloaded from the Tridoni homepage and the relevant produt page.... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 29 / 80 -

30 Eletrial Aspets Eletrial aspets Eletrial onnetions Eletrial safety All the omponents of the TALEXXengine STARK SLE GEN2 system omply with the SELV standard. The voltages are therefore less than 50 V. Safety extra low voltage (SELV) is defined as a voltages up to 50 V rms and d voltages up to 120 V. SELV is part of the low-voltage range. These voltages are not life-threatening to an adult and orrespond to the maximum onstant ontat voltage or fault voltage. Thanks to SELV voltage, the luminaire an be replaed without risk. There is no need in this ase to disonnet the luminaire from the power supply. Srew terminals on the LED ontrol gear The onnetions between the LED ontrol gear and the power supply and the onnetions of the ontrol lines are made via srew terminals on the LED ontrol gear. Srew size M3 Max. torque 0.5 nm Diameter of the ables for strain relief 6.3 to 9.7 mm Permissible able ross-setion for terminal: mm² Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 30 / 80 -

31 Eletrial Aspets Wiring with housing Wiring without housing Wiring type and ross setion The wiring has to be solid able with a ross setion of 0.5 to 0.75 mm² or with flexible able with soldered ends with a ross setion of 0.5 mm². For the push-wire onnetion you have to strip the insulation (5-6 mm). Removing wires by lightly pressing on the push button. wire preparation: Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 31 / 80 -

32 Eletrial Aspets Connetions on the LED ontrol gear Connetions on the LED ontrol gear for TALEXXmodule STARK SLE GEN2 Pin Connetion on the TALEXXonverter Design Funtion earth Srew terminal ~ Power input V AC Srew terminal ~ Power input V AC Srew terminal DA (1) Control input for DALI / swithdim Srew terminal DA (1) Control input for DALI / swithdim Srew terminal +FAN Feed for ative ooling Srew terminal -FAN Feed for ative ooling Srew terminal +LED TALEXXmodule STARK SLE GEN2 Srew terminal -LED TALEXXmodule STARK SLE GEN2 Srew terminal NTC Temperature monitoring Srew terminal NTC Temperature monitoring Srew terminal (1) Only for LED ontrol gear with dimming funtion Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 32 / 80 -

33 Eletrial Aspets Wiring diagrams Wiring diagram for swithdim for TALEXXengine STARK SLE GEN2 module The wiring diagram shows the onnetion between a LED ontrol gear and a TALEXXmodule STARK SLE GEN2 and the onnetion between the LED ontrol gear and the power supply. The integrated swithdim funtion is operated via an appropriate momentary-ation swith. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 33 / 80 -

34 Eletrial Aspets Wiring diagram for DALI for TALEXXengine STARK SLE GEN2 module The wiring diagram shows the onnetion between a LED ontrol gear with dimming funtion and a TALEXXmodule STARK SLE GEN2 and the onnetion between the LED ontrol gear and the power supply and the digital DALI signal. The LED ontrol gear with the dimming funtion of the systems TALEXXengine STARK SLE GEN2 support DALI Devie Type 6. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 34 / 80 -

35 Eletrial Aspets Wiring diagram for ON/OFF via mains for TALEXXengine STARK SLE GEN2 module The wiring diagram shows the onnetion between a LED ontrol gear without the dimming funtion and a TALEXXmodule STARK SLE GEN2 and the onnetion between the LED ontrol gear and the power supply.... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 35 / 80 -

36 Optial Aspets Optial aspets Colour spetrum The Dam&Fill tehnology used in the TALEXX produts enables LEDs to be produed in speial light olours or olour temperatures. This means that lighting systems an be reated that are not only energy-effiient but also have exellent olour rendering. 3,000 K 4,000 K Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 36 / 80 -

37 Optial Aspets 5,000 K Colour spetrum at different olour temperatures The diagram shows the normalised intensity in perent over the wavelength in nm at different olour temperatures. Coordinates and toleranes (to CIE 1931) As before, the prodution proess for TALEXX LEDs does without binning. As a result, white LEDs an be produed with normal distribution in the range of a MaAdam-Ellipse 3. Thanks to the proximity to the Plankian urve there are no annoying olour disrepanies. Every module is automatially tested at the final inspetion stage to ensure that all the supplied produts fall within the agreed speifiation. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 37 / 80 -

38 Optial Aspets Loation of the measuring points along the Plankian urve: Ambient temperature of the measurement t = 25 C a Measurement toleranes of the olour oordinates ±0,01... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 38 / 80 -

39 Optial Aspets Coordinates and toleranes Light olours TALEXXengine STARK SLE GEN2 SELECT are available in 3,000K, 4,000K, GOLD. TALEXXengine STARK SLE GEN2 CLASSIC are available in 3,000K, 4,000K, 5,000K versions. TALEXXengine STARK SLE GEN2 FOOD are available in olours GOLD, GOLD+, Fresh Meat, Meat+. TALEXXengine STARK SLE GEN2 COI is available in 4,000 K. TALEXXengine STARK SLE GEN2 MINI are available in 3,000 K and 4,000 K. MaAdam Ellipse: 3,000 K x0 y0 Centre Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 39 / 80 -

40 Optial Aspets MaAdam Ellipse: 4,000 K x0 y0 Centre MaAdam Ellipse: 5,000 K x0 y0 Centre Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 40 / 80 -

41 Optial Aspets MaAdam Ellipse: GOLD, 3SDCM MaAdam Ellipse: GOLD+, 4SDCM Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 41 / 80 -

42 Optial Aspets MaAdam Ellipse: Fresh Meat, 4SDCM MaAdam Ellipse: Meat+, 3SDCM Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 42 / 80 -

43 Optial Aspets MaAdam Ellipse: COI, 3SDCM x0 y0 Centre Eye safety Risk group Evaluation Atini UV E S ( nm) Risk group 0 (1) Near UV E UVA ( nm) Risk group 0 (1) Blue light L B ( nm) Risk group 0 (1) Retina, thermal L R (380-1,400 nm) Risk group 0 (1) IR radiation, eye E IR (780-3,000 nm) Risk group 0 (1) (1) The evaluation of eye safety is based on EN 62471:2008 (photo-biologial safety of lamps and lamp systems): Risk-free (risk groups 0, 1, 2 and 3): The LEDs do not pose any photo-biologial risk. Low risk: The LEDs pose a small risk beause of normal limitations. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 43 / 80 -

44 Optial Aspets Medium risk: The LEDs pose a small risk beause of reations to bright light soures or thermal disomfort. High risk: The LEDs pose a risk even with just momentary or temporary exposure.... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 44 / 80 -

45 Optial Aspets Refletor design and beam harateristis Reflektor design The mehanial and optial properties of the modules of the TALEXXengine STARK SLE GEN2 system offer the best onditions for using refletors. The overall effiieny of the system an be optimised by hoosing a refletor that direts the light appropriately. The optial properties (e.g. beam angle) and the dimensions of the refletor play a ruial role. The overall height of the luminaire an be redued by seleting a low-profile refletor, depending on the beam angle required. This may improve the thermal output of the luminaire by inreasing the height available for the heat sink. To ahieve uniform illumination a refletor withy an integrated diffuser is reommended for LED modules with multiolour LEDs. This ensures that the olours are properly mixed. Some refletors have the option of faeting for the refletor wall. Depending on the position of the homogenising element, different effiienies and different olour mixing results an be ahieved. Examples of refletors with different beam angles Further information Tridoni an supply the CAD data for the modules on request to help reate ustomised designs and to arry out optial simulations. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 45 / 80 -

46 Optial Aspets Beam harateristis, TALEXXmodule STARK SLE GEN2 Average illuminane referred to the lumen values of TALEXXmodule STARK SLE GEN2 Mounting height Diameter of the beam LES10 LES17 LES19 LES23 LES m 0.65 m 962 lux 2,583 lux 4,180 lux 6,098 lux 9,044 lux 0.5 m 1.30 m 241 lux 646 lux 1,045 lux 1,525 lux 2,261 lux 0.75 m 1.94 m 107 lux 287 lux 464 lux 678 lux 1,005 lux 1.0 m 2.59 m 60 lux 161 lux 261 lux 381 lux 565 lux... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 46 / 80 -

47 Thermal Aspets Thermal aspets Module ooling Effet of ooling on the life of the modules The modules of the TALEXXengine STARK SLE GEN2 system have been designed to operate with a passive or ative heat sink and an be mounted diretly on suh a suitable heat sink. The life of the module depends to a large extent on the operating temperature. The more that the operating temperature an be redued by ooling, the longer the expeted life of the module. If the permitted operating temperature is exeeded, however, the life of the module will be signifiantly redued. Figure: Lifetime harateristi The diagram shows the hange in luminous flux in perent over an operating time of 1,000 h at different t operating temperatures. Luminous flux Operating time in HE mode at t =65 C p 80 % 50,000 h 70 % 80,000 h 50 % 156,000 h Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 47 / 80 -

48 Thermal Aspets Further information Please hek the information on the operating temperature and the requirements for ooling in the module data sheets. Requirements for the heat sink Although the operating temperature of the modules is ontinually monitored during operation and the power is automatially redued in the event of exess temperature, the modules should not be operated without a heat sink. The heat sinks must be dimensioned to provide adequate ooling apaity. The R th value is important for seleting an appropriate heat sink. This value depends on the light output of the module and on the ambient temperature in whih the module is to be operated. The R th value of the heat sink must be smaller than the required R th value. Further information Please hek the information on heat sinks in the module data sheets. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 48 / 80 -

49 Thermal Aspets Passive and ative ooling Passive ooling Passive ooling module Example of passive ooling for the module Heat transfer from a heat soure to the surrounding ooling medium (e.g. air) depends primarily on the differene in temperature, the effetive surfae area and the flow rate of the ooling medium. The funtion of a heat sink is to inrease the surfae area over whih the heat an be dissipated. This lowers the thermal resistane. A passive heat sink works mainly by onvetion. The surrounding air is heated, whih makes it rise, and is replaed by ooler air. Heat pipes an be used as an alternative to ooing with fans. If spae is partiularly tight, the heat is first onveyed away. The atual heat sink is loated at the other end of the heat pipe. Benefits of passive ooling: Energy savings Silent No mehanial wear No maintenane Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 49 / 80 -

50 Thermal Aspets Ative ooling Round ative ooling module round Square ative ooling module Example of ative ooling for the module An ative heat sink onsists of the heat sink itself and an eletrially powered fan. The fan dissipates heat from the heat sink by blowing a suffiient quantity of air along the surfae of the heat sink. To redue the power draw and noise, the fan speed an be ontrolled from the ative ooling system on the basis of temperature. (1) A diaphragm an be used as an alternative to fans to produe ative air movements. Ative heat sinks with fan ooling ahieve around six times the performane of passive heat sinks for the same amount of material used. Ative heat sinks an therefore be made very ompat. (1) The fan speed is not ontrolled from the TALEXXengine STARK system. Benefits of ative ooling: Spae savings Effetive ooling Professional design Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 50 / 80 -

51 Thermal Aspets Fan onnetion and temperature measurement Connetions of the fan to the LED ontrol gear for TALEXXmodule STARK SLE GEN2 For ative ooling of the TALEXXmodule STARK SLE GEN2 SELECT, CLASSIC, FOOD and MINI versions the fan is onneted to the LED ontrol gear. Fan onnetion on the LED ontrol gear +FAN + -FAN - Temperature measurement on the module The temperature of the module must be measured at the t /t p point. As shown in the drawing of the LES 19 beside the t /t p point is marked on the module. The temperature an be measured with a simple temperature probe. In atual pratie, thermoouples (e.g. B & B Thermotehnik thermoouple, K-type) have been suessfully used for taking measurements. Suh thermoouples an be attahed diretly to the t / t p point with heat-resistant adhesive tape or a suitable adhesive. The measured values are reorded by an eletroni thermometer (e.g. "FLUKE 51", VOLTCRAFT K202 data logger). The maximum possible temperature must be determined under worst-ase onditions (ambient temperature of the luminaire, installation of the luminaire) for the relevant appliation. Before the measurement is taken the luminaire should be operated for at least 4 hours in a draught-free room. Temperature management of the LED ontrol gear Although the LED ontrol gear has an integrated temperature management system the requirements relating to ooling of the LED ontrol gear must also be taken into aount. Unintentional automati dimming at overtemperature, for example, indiates inadequate ooling of the LED ontrol gear. The temperature at the t point on the LED ontrol gear an be measured with a simple temperature probe. The t point on the LED ontrol gear is indiated by a stiker on the asing. Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 51 / 80 -

52 Thermal Aspets Further information Measurement onditions, sensors and handling are desribed in detail in standard EN General requirements and tests for luminaires. Soures for suitable heat-onduting foil and pastes for thermal onnetion to a temperature probe are given at "Partners".... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 52 / 80 -

53 Ordering information and soures Ordering information and soures Artile numbers Notie The desription "PURE" shows if a module has housing or not: Modules with the desription "PURE" have no housing All other modules do have housing TALEXXengine STARK SLE GEN2 CLASSIC with LES19 Produt name Artile number Desription Housing STARK SLE G2 LES CLA ,000 K yes STARK SLE G2 LES CLA ,000 K yes STARK SLE G2 LES CLA ,000 K yes STARK SLE PURE G2 LES CLA ,000 K no STARK SLE PURE G2 LES CLA ,000 K no STARK SLE PURE G2 LES CLA ,000 K no Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 53 / 80 -

54 Ordering information and soures TALEXXengine STARK SLE GEN2 CLASSIC with LES23 Produt name Artile number Desription Housing STARK SLE G2 LES CLA ,000 K yes STARK SLE G2 LES CLA ,000 K yes STARK SLE G2 LES CLA ,000 K yes STARK SLE PURE G2 LES CLA ,000 K no STARK SLE PURE G2 LES CLA ,000 K no STARK SLE PURE G2 LES CLA ,000 K no TALEXXengine STARK SLE GEN2 CLASSIC with LES26 Produt name Artile number Desription Housing STARK SLE G2 LES CLA ,000 K yes STARK SLE G2 LES CLA ,000 K yes STARK SLE G2 LES CLA ,000 K yes STARK SLE PURE G2 LES CLA ,000 K no STARK SLE PURE G2 LES CLA ,000 K no STARK SLE PURE G2 LES CLA ,000 K no Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 54 / 80 -

55 Ordering information and soures TALEXXengine STARK SLE GEN2 SELECT with LES19 Produt name Artile number Desription Housing STARK SLE G2 LES SEL ,000 K yes STARK SLE G2 LES SEL ,000 K yes STARK SLE PURE G2 LES SEL ,000 K no STARK SLE PURE G2 LES SEL ,000 K no TALEXXengine STARK SLE GEN2 SELECT with LES23 Produt name Artile number Desription Housing STARK SLE G2 LES SEL ,000 K yes STARK SLE G2 LES SEL ,000 K yes STARK SLE PURE G2 LES SEL ,000 K no STARK SLE PURE G2 LES SEL ,000 K no TALEXXengine STARK SLE GEN2 SELECT with LES26 Produt name Artile number Desription Housing STARK SLE G2 LES SEL ,000 K yes STARK SLE G2 LES SEL ,000 K yes STARK SLE PURE G2 LES SEL ,000 K no STARK SLE PURE G2 LES SEL ,000 K no... Tehnial Design-in Guide TALEXXengine STARK SLE GEN en - 55 / 80 -