POTOMAC MODULE CREW'S MODULE STANDARDS

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1 POTOMAC MODULE CREW'S MODULE STANDARDS INTRODUCTION: THE POTOMAC MODULE CREW [PMC] IS GROUP OF MODEL RAILROADERS WHO ALL BUILD PIECES OF A MODEL RAILROAD. THESE PIECES OF RAILROAD ARE KNOWN AS MODULES, AND ARE BUILT TO A SET OF NATIONAL STANDARDS THAT ALLOW OUR RAILROAD TO BE SET UP IN A VARIETY OF WAYS AND STILL BE COMPATIBLE. ANOTHER FACET OF THESE NATIONAL STANDARDS IS THAT THE MODULES CAN BE USED IN CONJUNCTION WITH OTHER MODULAR GROUPS ACROSS THE COUNTRY TO FORM LARGER RAILROADS THAN A SINGLE GROUP CAN BUILD. PMC MODULE STANDARD SIZES: STANDARD STRAIGHT MODULE IS 4'-0" BY. STANDARD CORNERS: 4' CORNER IS 4'-0" BY 4'-0" 3' CORNER IS 3'-0" BY 3'-0" STRAIGHT MODULES CAN BE IN INCREMENTS OF IN LENGTH AND WIDE. YOU CAN GO DEEPER THEN BUT WATCH OUT, IT CAN BE A HEADACHE TO TRANSPORT, HANDLE AND SETUP. SAME APPLIES TO THE LENGTH OF MODULES BEYOND 6'-0". PMC TRACK STANDARDS: RAIL CODE SIZES: RAIL CODE 100 FOR MAIN LINES (RED LINE AND YELLOW LINE) RAIL CODE 83 AND 70 ARE OK FOR SIDING AND YARDS ON THE FRONT SIDE OF THE MODULE. HOWEVER, REMEMBER THAT NOT EVERYONE HAS RP25 WHEEL SET AND OLDER SETS HAVE DEEPER FLANGES. ANY YARD THAT LEADS FROM THE MAIN LINE TO THE BACK SIDE OF MODULE SHOULD BE CODE 100 AND HAVE A MINIMUM RADIUS OF 24" THAT WILL ALLOW MOST EQUIPMENT TO PASS THROUGH. MINIMUM RADIUS: 4'-0" CORNER MODULE: 36" MINIMUM. 3'-0" CORNER MODULE: 24" MINIMUM. MAIN LINE: 36" MINIMUM. SETBACK MINIMUMS: SET BACK FOR TRACK FROM FRONT OF MODULE IS 5" FOR RED LINE AND 7" FOR YELLOW LINE. TWO OTHER TRACKS CAN BE SET AT 3" FOR ORANGE LINE AND 9" FOR BLUE LINE (WHICH IS MORE OFTEN USED). SET BACK FOR TRACK AT END OF MODULES IS 4 1/2" FOR ALL TRACKS UNLESS THE MODULES ARE PAIR TOGETHER ALL THE TIME. TRY TO AVOID HAVING SWITCH RIGHT AT THE 4 1/2" MARK UNLESS THEY ARE PECO TYPE. THE RAILS ARE MORE SECURE THEN ATLAS SWITCH. BRIDGES, TUNNELS, AND SIGNAL BRIDGES CLEARNESS: 3" FROM TOP OF RAIL TO UNDER SIDE OF STRUCTURE. MINIMUM OF 2 1/2" IS ACCEPTABLE. POINTS / SWITCHES / TURNOUTS: #6 OR GREATER FOR ALL MAIN LINE CROSSOVER, TO SIDING, BRANCH LINES AND YARDS. #4 OR GREATER IS OK FOR USE WITHIN SIDING, BRANCH LINE AND YARDS. HOWEVER, REMEMBER SOME ROLL STOCK WILL NOT WORK WELL WITH #4 SWITCH SUCH AS 60' TO 90' LONG CARS. THREE WAY TURNOUT ARE NOT RECOMMEND ON THE MAINLINE. #4 OR LESS ARE GOOD FOR THE YARD IN LADDER FORM. PMC ELECTRICAL STANDARDS: SEE DRAWING FOR WIRE SCHEME PARTS AND HOOKUP. (SHEETS S03, S06, S08 AND S09) RECOMMEND USING 16ga TO 12ga WIRE FOR MAIN BUS WITH 26ga TO 22ga FOR TRACK FEED. USE TERMINAL BLOCKS AT EITHER END OF THE MODULE(S). FEED THE TRACK POWER FROM ONE END ONLY. THIS WILL HELP FIND POWER PROBLEMS FASTER. Scale: NO SCALE GENERAL MODULE INFORMATION S01

2 TYPICAL MODULE WIDTH 4'-0" 1/8" TO 1/4" SKY BROAD (PLYWOOD OR MASONITE) TYPICAL MODULE LENGTH 5" 2" TRACK CENTER LINES LEFT RIGHT 4 1/2" 4 1/2" 1'-0" TOP OF SKY BROAD TRACK SET BACK 3/8" PLYWOOD TOP 3" X 1/2" BROAD FRONT TOP OF RAIL 2" SQUARE FOR LEGS RED LINE, 5" FROM FRONT EDGE 3'-4" 40" FROM FLOOR TO TOP OF RAIL YELLOW LINE, 7" FROM FRONT EDGE STRAIGHT TRACK FLOOR LEVEL LEG ADJUSTER - 1/4" BOLTS, 2" LONGS FITTED INTO A TEE-NUT 2 MODULE STANDARD - TYPICAL 4'-0" STRAIGHT (TOP VIEW) Scale: AS NOTED STANDARD 4'-0" STRAIGHT MODULE S02

3 RIGHT PLUGS - RIGHT BARRIER STRIP, 4 OR 6 POSITION BUS FEED JUMPER TRACK FEEDS: 24ga MINIMUM 20ga MAXIMUM COLOR CODED PREFER LEGS HELD IN PLACE BY TWO 1/4" BOLTS, 2" LONG, WITH EITHER WING NUTS OR TEE-NUTS FRONT BUS FEED WIRE 18ga MINIMUM 14ga MAXIMUM COLOR CODE PREFER PLUGS - LEFT BUS FEED JUMPER SKY BOARD HELD IN PLACE BY 1/4" BOLTS, 1" LONG, WITH EITHER WING NUTS OR TEE-NUTS LEFT BUS FEED JUMPER NOTES: 18" LEAD MAXIMUM 18ga MINIMUM 14ga MAXIMUM PLUG NOTES: WE ANDERSON 'POWERPOLE' PLUGS INSTEAD OF 'CINCH-JONES' PLUGS SEE SHEET S08 FOR PLUG SETUP AND DETAILS WHICH INCLUDES OLD PLUGS. THERE TWO OPTIONS FOR DOING PLUGS: OPTION 1: 18" BUS FEEDER JUMPER OPTION 2: MOUNT POWERPOLE PLUGS ON THE MODULE BARRIER STRIP PLUGS - LEFT YELLOW TRACK REAR SIDE OF MODULE S(B) N(A) BLACK WIRE (B) RED WIRE (A) BARRIER STRIP PLUGS - RIGHT 3 S(B) RED TRACK BLACK WIRE (B) N(A) RED WIRE (A) FRONT SIDE OF MODULE STANDARD MODULE WIRE SCHEME AS VIEWED FROM THE TOP MODULE STANDARD - TYPICAL 4'-0" STRAIGHT (BOTTOM VIEW) Scale: AS NOTED STANDARD 4'-0" STRAIGHT MODULE S03

4 R 4'-0" 2" 5" 4 1/2" STRAIGHT TRACK RED LINE R TRACK CENTER LINES 4'-0" 5" 2" 36" RADIUS 4'-0" YELLOW LINE 2 1/2" MINIMUM DISTANT SET BACK, STRAIGHT TRACK 4 1/2" STARTING RADIUS POINT STARTING RADIUS POINT 5" 7" 1'-0" 3'-0" 2" 5" 4 1/2" TYPICAL 4'-0" CORNER TRACK CENTER LINES 3'-0" 1'-0" 5" 2" 24" RADIUS 1'-6" 1'-6" 3'-0" STRAIGHT TRACK RED LINE YELLOW LINE 2 1/2" MINIMUM DISTANT 1'-6" 1'-6" SET BACK, STRAIGHT TRACK 4 1/2" STARTING RADIUS POINT STARTING RADIUS POINT 5" 7" TYPICAL 3'-0" CORNER 4 MODULE STANDARD - TYPICAL 4'-0" AND 3'-0" CORNERS (PLAN VIEW) Scale: AS NOTED STANDARD 4'-0" AND 3'-0" CORNERS MODULE S04

5 TRACK CENTER LINES LEFT 1/8" TO 1/4" SKY BROAD (PLYWOOD OR MASONITE) TOP OF SKY BROAD STRAIGHT TRACK 3/8" PLYWOOD TOP 3" X 1/2" BROAD FRONT 3'-4" 1'-0" TOP OF RAIL 40" FROM FLOOR TO TOP OF RAIL 2" SQUARE FOR LEGS RIGHT FLOOR LEVEL RED LINE YELLOW LINE STRAIGHT TRACK LEG ADJUSTER - 1/4" BOLTS, 2" LONGS FITTED INTO A TEE-NUT 5 MODULE STANDARD - TYPICAL 4'-0" CORNER (TOP VIEW) (TYPICAL 3'-0" CORNER SIMILAR) STANDARD 4'-0" AND 3'-0" CORNERS MODULE Scale: AS NOTED S05

6 BARRIER STRIP, 4 OR 6 POSITION PLUGS - RIGHT BUS FEED JUMPER RIGHT FRONT TRACK FEEDS: 24ga MINIMUM 20ga MAXIMUM COLOR CODED PREFER LEGS HELD IN PLACE BY TWO 1/4" BOLTS, 2" LONG, WITH EITHER WING NUTS OR TEE-NUTS SKY BOARD HELD IN PLACE BY 1/4" BOLTS, 1" LONG, WITH EITHER WING NUTS OR TEE-NUTS LEFT BUS FEED WIRE 18ga MINIMUM 14ga MAXIMUM COLOR CODE PREFER PLUG - LEFT BUS FEED JUMPER BUS FEED JUMPER NOTES: 18" LEAD MAXIMUM 18ga MINIMUM 14ga MAXIMUM PLUG NOTES: WE ANDERSON 'POWERPOLE' PLUGS INSTEAD OF 'CINCH-JONES' PLUGS SEE SHEET S08 FOR PLUG SETUP AND DETAILS WHICH INCLUDES OLD PLUGS. THERE TWO OPTIONS FOR DOING PLUGS: OPTION 1: 18" BUS FEEDER JUMPER OPTION 2: MOUNT POWERPOLE PLUGS ON THE MODULE BARRIER STRIP PLUGS - LEFT YELLOW TRACK REAR SIDE OF MODULE S(B) N(A) BLACK WIRE (B) RED WIRE (A) BARRIER STRIP PLUGS - RIGHT 6 Revised Date: Date: 26 MAR 2013 Scale: AS NOTED S(B) RED TRACK BLACK WIRE (B) N(A) RED WIRE (A) FRONT SIDE OF MODULE STANDARD MODULE WIRE SCHEME AS VIEWED FROM THE TOP MODULE STANDARD - TYPICAL 4'-0" CORNER (BOTTOM VIEW) (TYPICAL 3'-0" CORNER SIMILAR) STANDARD 4'-0" AND 3'-0" CORNERS MODULE S06

7 THE 1'-0" LONG BY WIDE MODULE EXTENSION IS USE WITH 3'-0" CORNERS TO EITHER EXTEND 1'-0" FOR USE WITH 3 OTHER 4'-0" CORNERS OR FOR DOING INSIDE TURN WITH 4'-0" CORNER. 1/8" TO 1/4" SKY BROAD (PLYWOOD OR MASONITE) YELLOW LINE 7" FROM FRONT EDGE RED LINE 5" FROM FRONT EDGE 1'-0" 1'-0" TOP OF SKY BROAD TOP OF RAIL 40" TO FLOOR STRAIGHT TRACK 3/8" PLYWOOD TOP 3" X 1/2" BROAD 1'-0" SKY BOARD HELD IN PLACE BY 1/4" BOLTS, 1" LONG, WITH EITHER WING NUTS OR TEE-NUTS MODULE DEEP CAN BE EXTENDED TO 1'-0" WIDE MODULE 7 MODULE STANDARD - MISCELLANEOUS MODULES WIRING IS NOT NEED BUT OPTIONAL UNDER SIDE OF 1'-0" WIDE MODULE Scale: AS NOTED STANDARD MISCELLANEOUS MODULES S07

8 LEFT SIDE L CREW SIDE REAR SIDE RIGHT SIDE R Cinch-Jones: Female Plug FRONT SIDE PUBLIC SIDE 18" HANG CONNECTIONS TRACK "B" (BLACK) TRACK "A" (RED) Cinch-Jones: Male Plug POWERPOLE PLUG TRACK "B" (BLACK) TRACK "A" (RED) POWERPOLE PLUG 8.1 STANDARD MODULE CONNECTIONS WITH 18" HANG NO SCALE L R (NOTE: MARK POWERPOLE CONNECTORS AS "L" OR "R") LEFT SIDE L CREW SIDE REAR SIDE RIGHT SIDE R POWERPOLE Cinch-Jones FRONT SIDE PUBLIC SIDE PLUG MOUNTED CONNECTIONS TRACK "B" (BLACK) TRACK "A" (RED) Cinch-Jones POWERPOLE Male Plugs Female Plugs Male Plugs Female Plugs L R L R L R POWERPOLE Male Plugs Female Plugs Female Plugs Female Plugs LM RM L R LM RM 8.2 STANDARD MODULE CONNECTIONS FOR MODULE MOUNT (CINCH-JONES ONLY) NO SCALE PLUG MOUNTED CONNECTIONS - FEMALE MOUNTS Cinch-Jones Cinch-Jones TRACK "B" (BLACK) TRACK "A" (RED) (NOTE: MARK POWERPOLE ADAPTOR AS "L" OR "R") POWERPOLE Scale: NO SCALE STANDARD MODULE CONNECTIONS S08

9 LEFT SIDE RIGHT SIDE POWER-POLE TRACK "B" (BLACK) TRACK "A" (RED) POWER-POLE 9.1 STANDARD POWERPOLE JUMPER NO SCALE TYPICAL 6" OR 18" JUMPER L USE 18" JUMPER IF POWERPOLES R ARE MODULE MOUNTED Standard PowerPole Colors: Track Name: Track "A" (Red) Track "B" (Black) Comments MAIN LINE - RED LINE (5") RED BLACK MAIN LINE - YELLOW LINE (7") YELLOW BLACK SIDING - OUTSIDE (3") RED BLUE SIDING - INSIDE (9") YELLOW BLUE SIDING - INSIDE (+11") PURPLE BLUE AUXILIARY POWER LINE WHITE BLACK POWER LINE FOR MODULE LIGHTS AND OTHER ITEMS 9.2 STANDARD POWERPOLE COLORS NO SCALE PowerPole Parts Description Part No Pkg Company Comments Powerpole Housing - Black 1327G6 1 Anderson Powerpole Housing - Red Anderson Powerpole Housing - Yellow 1327G16 1 Anderson Powerpole Housing - Blue 1327G8 1 Anderson Powerpole Housing - White 1327G7 1 Anderson 15 Amp Contacts Anderson Short Spacer without Hole 1399G6 1 Anderson Used to space bus power lines when mounting to module 9.3 POWERPOLE PARTS NO SCALE Scale: NO SCALE STANDARD MODULE CONNECTIONS S09

10 Revised Date: POTOMAC MODULE CREW'S MATERIAL LIST AND MODULE SITES FRAME SUPPLIER: HOME DEPOT CHECK YOUR LOCAL PHONE BOOK OR THEIR WEB SITE FOR THERE LOCATION. WEB SITE: LOWES CHECK YOUR LOCAL PHONE BOOK OR THEIR WEB SITE FOR THERE LOCATION. WEB SITE: WOODCRAFTS CHECK YOUR LOCAL PHONE BOOK OR THEIR WEB SITE FOR THERE LOCATION. SOURCE FOR SPECIALLY PARTS SUCH AS LEG ADJUSTER AND BRASS TREADS. WEB SITE: MODEL RAILROAD SUPPLIER: WALTHERS, INC WEB SITE: POTOMAC MODULE CREW'S WEB SITE WEB SITE: CHECK OUR WEB SITE UNDER "HOBBY STORES" FOR A LIST OF STORES IN THE WASHINGTON DC METROPOLITAN AREA. CHECK OUR WEB SITE UNDER "WEB LINKS" UNDER "MODEL RWY STORES" AND "MANUFACTURES" ELECTRONIC SUPPLIER: MOUSER ELECTRONICS WEB SITE: DIGIKEY WEB SITE: CONNEX ELECTRONICS WEB SITE: SOURCE FOR ANDERSON POWERPOLES POWERWERX WEB SITE: SOURCE FOR ANDERSON POWERPOLES RADIO SHACK WEB SITE: OTHER MODULE STANDARD SITES: NATIONAL MODEL RAILROAD ASSOCIATION [NMRA] WEB SITE: NMRA MODULE STANDARDS WEB SITE: NMRA MODULE STANDARDS COVER ALL GAUGES. HOWEVER, THERE ARE OTHER MODULE STANDARDS AROUND, SOME LISTED BELOW. PRINCE WILLIAM MODEL RAILROAD CLUB WEB SITE: LOCAL HO CLUB IN NORTHERN VIRGINIA. NTRAK MODULAR RAILROADING SOCIETY, INC. WEB SITE: NRMA MODULE STANDARDS STARTED HERE. FREE-MO WEB SITE: MODULE GROUP THAT EMPHASIS IS ON REALISTIC, PLAUSIBLE SCENERY AND FLEXIBILITY TO CREATE PRACTICALLY ANY PROTOTYPE OR FREELANCE TRACK CONFIGURATION. MATERIAL LIST AND MODULE SITES Date: 26 MAR 2013 Scale: NO SCALE S10

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